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Volume extensional rheological plasticization transport method and equipment for inclined rollers of polymer materials

A polymer material and roller technology, which is applied in the field of polymer material inclined surface roller volume extensional rheological plasticization and transportation, can solve the problems of high energy consumption, low efficiency, poor material adaptability, etc., and achieves wide material adaptability. , The effect of reducing the energy consumption of plasticizing transportation and high plasticizing transportation efficiency

Inactive Publication Date: 2016-08-03
SOUTH CHINA UNIV OF TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide a polymer material plasticizing and transporting method in which the volume stretching deformation plays a dominant role, so as to solve the problems of high energy consumption, low efficiency, and poor adaptability to materials during the processing of polymer materials.

Method used

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  • Volume extensional rheological plasticization transport method and equipment for inclined rollers of polymer materials
  • Volume extensional rheological plasticization transport method and equipment for inclined rollers of polymer materials
  • Volume extensional rheological plasticization transport method and equipment for inclined rollers of polymer materials

Examples

Experimental program
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Effect test

Embodiment 1

[0022] refer to figure 1 , polymer material inclined roller volume extensional rheological plasticization transportation equipment is an inclined roller plasticization transportation unit, which is mainly composed of a hollow stator 1 with a cylindrical inner cavity, placed in the inner cavity of the stator 1 and connected with the stator 1 The eccentric cylindrical rotor 3, the rollers 2 arranged in the inclined groove 4 of the rotor 3, and the first baffle 5 and the second baffle 6 arranged on both sides of the rotor are composed. The rotor 3 is installed eccentrically in the hollow stator 1. The eccentricity between the rotor 3 and the stator 1 can be adjusted, and its value is greater than 0 and smaller than the difference between the radius of the inner cavity of the stator and the radius of the rotor. One-half of the difference in radius is less than the difference between the radius of the inner cavity of the stator and the radius of the rotor. The rollers 2 are instal...

Embodiment 2

[0024] Such as figure 2 and image 3 As shown, the screw inclined roller plasticizing extruder is mainly composed of screw extrusion unit I, inclined roller plasticizing units II, III, IV, drive shaft 1, hopper 2, splitter 5 and transition sleeve 6. Among them, the screw extrusion unit I includes a screw 3 and a barrel 4; the screw extrusion unit I and the inclined roller plasticizing units II, III, and IV are superimposed in series; that is, the screw extrusion unit I and the inclined roller plasticizing units II, Ⅲ, Ⅳ are set sequentially from right to left. The rotors of the inclined roller plasticizing units II, III, and IV are coaxially fixedly connected with the screw rod 3, and the screw rod 3 is coaxially fixedly connected with the drive shaft 1. The hopper 2 is fixed on the barrel 4 of the screw extrusion unit I, the first baffle of the inclined roller plasticizing unit II is concentrically fixedly connected with the barrel 4 of the screw extrusion unit I, and the ...

Embodiment 3

[0026] Such as Figure 4 As shown, the inclined roller plasticizing injection device is mainly composed of the full inclined roller plasticizing extruder I, the plunger injection unit II and the collector 1; among them, the structure and working of the full inclined roller plasticizing extruder I The principle is completely the same as that of the screw inclined roller plasticizing extruder in Example 2; the plunger injection unit II is mainly composed of an injection cylinder 2 , an injection piston 3 , an injection barrel 4 and a nozzle 5 . The feed end face of the material collector 1 and the transition sleeve 6 of the fully inclined roller plasticizing extruder 1 (see figure 2 , 3 ) on the discharge end face is fixedly connected, and the discharge end face of the collector 1 is fixedly connected with the feed end face of the injection barrel 4 of the plunger injection unit II. The melt plasticized by the fully inclined roller plasticizing extruder I enters the injection...

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Abstract

The invention discloses a volume extensional rheological plasticization transportation method and equipment of inclined plane rollers of polymer materials. Utilizing the eccentricity of the inner hole of the stator and the rotor, the rollers are placed in multiple inclined grooves evenly distributed along the circumference of the rotor. The axis of the rollers is parallel to the axis of the rotor and the surface of the rollers is tangent to the slope of the inclined grooves of the rotor. The rotor rotates At the same time, under the action of the resistance of the material and the reverse thrust of the inclined surface of the rotor inclined groove, the rollers make a planetary roll tangent to the inner surface of the stator, and the materials in the space surrounded by the stator, rotor and rollers will rotate with the rotor due to their volume. Periodic changes are dominated by volumetric tensile deformation and are transported by plasticization. The equipment structure unit to realize this method is the inclined plane roller plasticizing transport unit, which can be combined with various screw extrusion units or various plunger injection units to form the inclined plane of the extruder or injection machine. Roller plasticizing injection unit.

Description

technical field [0001] The invention relates to a polymer material plasticizing processing method and equipment, in particular to a polymer material slope roller volume extensional rheological plastic transportation method and equipment. technical background [0002] At present, the plasticizing processing of polymer materials mainly adopts the plasticizing transportation method based on shear deformation, and the equipment used is mainly screw machinery. The screw machine relies on the dragging effect on the material when the screw rotates during the plasticizing process, and the velocity gradient of the material is perpendicular to its flow deformation direction. This processing method usually has problems such as low output, high pressure fluctuations, large temperature fluctuations, and large output fluctuations, which directly lead to defects such as product size fluctuations, performance degradation, and narrow adaptability to materials. Through certain theoretical re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C47/52B29C47/36B29C45/53B29C48/475
CPCB29C48/42B29C48/38B29C48/465B29C48/475B29C48/565B29C48/687
Inventor 瞿金平殷小春杨智韬冯彦洪何和智
Owner SOUTH CHINA UNIV OF TECH