A seamless wall construction process based on bamboo and wood fiber substrate board

By adopting seamless wall construction technology based on bamboo and wood fiber substrate boards in the construction, combining thermal insulation rock wool boards and seamless wall cloth, the low recycling rate and high energy consumption in traditional bamboo and wood fiber boards are solved. The problem has achieved low-carbon and environmentally friendly construction results.

CN111042465BActive Publication Date: 2025-02-18NANTONG JIURONG BUILDING DECORATION MATERIALS CO LTD
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Patent Information

Application Number
CN201911367326.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-26
Publication Date
2025-02-18
Estimated Expiration
2039-12-26

AI Technical Summary

Technical Problem

The surface coating of traditional bamboo and wood fiber boards during construction leads to low secondary recycling rate, low wall cloth life and high maintenance cost, and large building energy consumption, high pollutant emissions, which are difficult to meet the low level. Carbon and environmental protection development needs.

Method used

Adopt seamless wall construction technology based on bamboo and wood fiber substrate boards, and realize the construction of seamless composite walls by setting up partition lines and installing bamboo and wood fiber substrate boards, combining thermal insulation rock wool boards and seamless wall cloth. .

Benefits of technology

It realizes the efficient utilization of bamboo and wood fiber substrate boards, reduces building energy consumption and greenhouse gas emissions, improves the life of wall cloth and the environmental protection of the building, and has many kinds of beauty, heat insulation, sound absorption, moisture resistance, flame retardant, etc. advantage.

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Abstract

The present invention discloses a seamless wall construction process based on bamboo fiber substrate board, including the following steps: construction preparation; setting of dividing lines; installation of bamboo fiber substrate board; inspection and treatment of the surface layer of the bamboo fiber substrate board on the wall; laying of seamless wall cloth. Through the above-mentioned method, the present invention discloses a seamless wall construction process based on bamboo fiber substrate board, with seamless wall cloth as the finishing layer, bamboo fiber substrate board as the base plate, and thermal insulation technology designed in the wall, to achieve a seamless composite wall with thermal insulation effect, and also has the characteristics of beauty, heat insulation, sound absorption, moisture resistance, flame retardancy, mildew resistance, environmental protection, long life, etc. This method can be directly constructed on the rough wall, and the construction period is short.
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Description

Technical Field

[0001] The invention relates to the field of bamboo fiberboard construction technology, in particular to a seamless wall construction technology based on bamboo fiber substrate board. Background Art

[0002] With the rapid development of urbanization, scale and speed in recent years, the carbon dioxide emissions from the construction industry account for almost 50% of the total carbon dioxide emissions in my country. The construction industry is the second largest source of carbon emissions in my country. Compared with developed countries, the energy forms used in my country's buildings and the increasing energy consumption of buildings have led to high emissions of pollutants from buildings in my country, which has put great pressure on energy supply and environmental protection. The energy consumption of buildings is related to the heat obtained inside and outside the buildings. my country is in urgent need of vigorously promoting the development and application of building wall insulation technology to reduce the demand for energy consumption in buildings. In addition, the level of thermal insulation of building walls in my country is low, resulting in high energy consumption for heating and air conditioning, and low economic and social benefits. The traditional bamboo and wood fiberboard has a low secondary recycling rate due to the surface coating, which cannot effectively exert and promote its recyclable material properties. In addition, the traditional wall cloth laying method is to lay the wall cloth directly on the wall, but due to the high uncontrollable factors such as aging and moisture on the wall surface, the wall cloth will not have a long life and the labor cost of later maintenance is high.

[0003] At the 15th Conference of the Parties to the United Nations Framework Convention on Climate Change, the Chinese government solemnly promised that by 2020, my country's carbon dioxide emissions per unit of GDP will be reduced by 40% to 45% compared with 2005. The need to solve environmental problems is very urgent, and the country is vigorously promoting the healthy development of environmentally friendly and low-carbon buildings. Under the premise of low-carbon economic requirements, it consumes less natural resources and produces the least environmental pollution. However, the traditional construction model can no longer meet the requirements of sustainable development. It has become an inevitable trend for the construction industry to take the path of low-carbon, environmental protection and green development. Environmentally friendly low-carbon buildings and green buildings are the key to transforming the traditional development model of the construction industry, and are also conducive to creating a comfortable and healthy living environment. Under the guidance of the concept of sustainable development, it is imperative to reduce greenhouse gas emissions throughout the life cycle of buildings and develop environmentally friendly and low-carbon green buildings. Summary of the invention

[0004] The main technical problem solved by the present invention is to provide a seamless wall construction process based on bamboo fiber substrate board, which has the advantages of high reliability, simple operation, good environmental protection, low price and beautiful appearance. At the same time, it has broad market prospects in the application and popularization of bamboo fiberboard construction technology.

[0005] In order to solve the above technical problems, a technical solution adopted by the present invention is:

[0006] Provided is a seamless wall construction process based on bamboo fiber substrate board, the steps of which include:

[0007] Step 1: Construction preparation: Check the verticality and flatness of the wall to be constructed. The flatness deviation of the wall should not exceed 3mm;

[0008] Step 2: Set the dividing lines: evenly set the horizontal dividing lines on the wall, and the spacing between the horizontal dividing lines on the wall is 300mm-400mm;

[0009] Step 3: Install the bamboo fiber substrate board: cut the bamboo fiber substrate board according to the height of the wall to be constructed; then use the board surface of the first bamboo fiber substrate board as the base surface, vertically cut off the co-extruded edge of the male end notch, and the cut surface can make the side surface of the first bamboo fiber substrate board fit tightly with the wall; install the first bamboo fiber substrate board from one side of the wall, check the verticality with a level, clamp the slot fastener inside the female end notch of the first bamboo fiber substrate board, and move the slot fastener up and down to a horizontal keel or horizontal To the dividing line; fix the slot fastener, and then install the slot fasteners at the intersection of the female end notches above and below and the horizontal keel or the dividing line, so that the first bamboo fiber substrate board is fixed on the wall; the male end notch of the second bamboo fiber substrate board is inserted into the female end notch of the first bamboo fiber substrate board, and hammered firmly, so that the male and female ends of the two bamboo fiber substrate boards are completely combined at the co-extruded edges, and then evenly install the slot fasteners again; continue to install the bamboo fiber substrate boards according to the above method until all are installed on the wall to be constructed;

[0010] Step 4: Check and treat the surface of the bamboo fiber substrate board on the wall: After the bamboo fiber substrate board on the wall is installed as a whole, check the gaps between the joints of the bamboo fiber substrate boards, the gaps at the intersection of the bamboo fiber substrate boards and the upper and lower ends of the top or ground, and the gaps between the boards at the inner and outer corners of the wall; if the gap is larger than 1.5mm, fill it with gypsum caulking, and then grind and level the gypsum; set a base film on the surface of the bamboo fiber substrate board to improve the adhesion;

[0011] Step 5: Laying the seamless wall cloth: Apply glutinous rice glue evenly on the surface of the bamboo fiber substrate board; then lay the seamless wall cloth on the bamboo fiber substrate board, use a soft brush to remove bubbles from the middle to both sides, and scrape the wall cloth flat and fit; cut off the excess wall cloth and wipe off the excess glutinous rice glue.

[0012] 2. A seamless wall construction process based on bamboo-wood fiber substrate board according to claim 1, characterized in that the joint opening of the bamboo-wood fiber substrate board is a flat seam structure.

[0013] In a preferred embodiment of the present invention, before executing step 3, horizontal dividing lines and vertical dividing lines are evenly arranged on the wall surface, the spacing between the horizontal dividing lines on the wall surface is 300mm-400mm, and the spacing between the vertical dividing lines on the wall surface is equal to the width of the outer surface of the bamboo fiber substrate board.

[0014] In a preferred embodiment of the present invention, after setting the horizontal dividing lines and the vertical dividing lines, the wall keels are installed: the keels are selected, the width of the keels is greater than or equal to the length of the slot fasteners used for the bamboo fiber base material board, and the thickness of the keels is 3mm-10mm greater than the thickness of the thermal insulation and sound insulation rock wool; according to the horizontal dividing lines and the vertical dividing lines, the keels are fixed to the wall at right angles to each other with nails, wherein the keels are independently installed at the inner wall edge of the wall opening and at the four side edges of the wall.

[0015] In a preferred embodiment of the present invention, the keel is a wooden keel treated with fireproofing, anticorrosion and insect-proofing.

[0016] In a preferred embodiment of the present invention, after the keel is installed, the thermal insulation and sound insulation rock wool board is installed: the spacing of the keels is measured, and the large thermal insulation and sound insulation rock wool board is cut into small thermal insulation and sound insulation rock wool boards according to the spacing of the keels; a layer of plastering mortar is applied on the surface of the small thermal insulation and sound insulation rock wool board with a trowel, and the thickness of the plastering mortar is about 2-3mm; the small thermal insulation and sound insulation rock wool boards are respectively filled into the gaps between the keels; to ensure that the flatness deviation of the thermal insulation and sound insulation rock wool board surface is not greater than 2mm, during laying, the thermal insulation and sound insulation rock wool board laid on the wall is flattened at any time with a ruler, and when a small thermal insulation and sound insulation rock wool board protrudes from the keel, the small thermal insulation and sound insulation rock wool board is removed and re-cut and installed or smoothed with a special grinding trowel.

[0017] In a preferred embodiment of the present invention, in step 3, the bamboo fiber substrate board is cut according to the height of the wall to be constructed, and the error between the length of the bamboo fiber substrate board and the wall height after cutting is no more than 1.5 mm.

[0018] In a preferred embodiment of the present invention, when the slot fasteners cannot be installed on one or both sides of the bamboo fiber base material board, glutinous rice glue is applied to the back side of the bamboo fiber base material board for bonding, and then it is hammered with a rubber hammer.

[0019] In a preferred embodiment of the present invention, in step 5, after the wall base film is completely dry, glutinous rice glue and water are mixed and diluted in a volume ratio of 5-8:1, and after being fully stirred, they are evenly brushed, rolled or sprayed onto the surface of the bamboo fiber substrate board, and the bonding construction temperature is 5-40°C.

[0020] In a preferred embodiment of the present invention, seamless wall cloth is laid on the surface of the bamboo fiber substrate board in sequence, and finally the laying condition of the seamless wall cloth is comprehensively checked. When bubbles or bubbling are found, holes are pierced with a fine needle to release the air, and then the cloth is flattened with a towel.

[0021] The beneficial effects of the present invention are: using seamless wall cloth as the finishing layer, using bamboo and wood fiber base material board as the base plate, and designing thermal insulation technology into the wall, thereby realizing a seamless composite wall with thermal insulation effect, and also having the characteristics of being beautiful, heat-insulating, sound-absorbing, moisture-proof, flame-retardant, mildew-proof, environmentally friendly, and having a long service life. This method can be directly constructed on the rough wall surface, and the construction period is short. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0023] Figure 1 It is a schematic diagram of the process structure of a specific embodiment 1 of a seamless wall construction process based on a bamboo fiber substrate board of the present invention;

[0024] Figure 2 It is a schematic diagram of the process structure of a specific embodiment 2 of a seamless wall construction process based on a bamboo-wood fiber substrate board of the present invention. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-2 , the embodiment of the present invention includes:

[0027] Bamboo fiber-based panels and seamless wall coverings are prefabricated building components that can reduce material waste, improve construction efficiency, and reduce the impact of construction on the environment. The use of environmentally friendly bamboo fiber-based panels that meet the national "Environmental Label Product Requirements for Lightweight Wall Panels" and have passed the China Environmental Labeling Certification can reduce the emission of building pollutants, improve environmental quality, and reduce the impact on the environment and human health during production and use. It is also an important measure for the country to achieve environmentally friendly and low-carbon buildings.

[0028] Thermal insulation rock wool board, bamboo fiber substrate board, and wall cloth can all improve the thermal insulation performance of the wall, reduce the electricity and heat consumed during the operation phase of the building's life cycle, and not only improve the thermal insulation performance of the wall, but also reduce building energy consumption and greenhouse gas emissions. At the same time, the above three materials also have sound absorption and sound insulation properties, which can reduce the indoor sound source and the noise from the outside, reduce noise pollution, and provide users with a good, comfortable and healthy working and living environment.

[0029] In addition, bamboo fiber-based panels are easier to disassemble and can be recycled and reused. The technical solution of using recyclable green building materials is of great significance to the sustainability of the entire life cycle of the building, with good economic, social and environmental benefits, and realizing the development of a low-carbon economy.

[0030] A seamless wall construction process based on bamboo fiber substrate board adopts a set of on-site construction process of composite wall with insulation effect, which uses bamboo fiber substrate board as substrate, seamless wall cloth as finishing layer, and thermal insulation technology designed in the wall. It can solve the problem of gaps in the installation and splicing of traditional bamboo fiber integrated boards on the wall, and can also effectively reduce building energy consumption and greenhouse gas emissions. In addition, the bamboo fiber substrate board has waterproof and moisture-proof properties, which can effectively solve the problem of moisture on the wall surface, reduce the probability of mold on the wall cloth, and can significantly increase the life of the wall cloth, and increase the service life of the building and interior decoration.

[0031] Seamless wall cloths are of various types, rich in patterns, and good in texture, and can create a delicate and soft decorative effect. If the wall of the scheme of the present invention needs to be replaced with a new seamless wall cloth style later, it is only necessary to tear off the surface seamless wall cloth and re-apply a new seamless wall cloth. The basic structure of the wall can be reused repeatedly, or if the composite inner wall of the present invention needs to be demolished later, after the surface seamless wall cloth is torn off, the bamboo and wood fiber substrate board can be removed and can be recycled or reused, while reducing the generation of construction waste. Specific embodiment one:

[0033] The construction process steps of seamless wall with efficient thermal insulation effect include:

[0034] 1: Check the verticality and flatness of the wall to be constructed. The flatness deviation of the wall shall not exceed 3mm. After the construction wall is accepted, install the plumbing and electrical equipment, lay out the lines and fix the points, drill holes and glue the embedded parts or switches and sockets. Remove and clean the protruding concrete blocks, mortar and other debris on the wall. Check the appearance quality and size of all materials to be used. For bamboo and wood fiber substrates, use boards with flat seams.

[0035] 2: Set the spacing of the horizontal dividing lines on the wall at 300mm, distribute them evenly, and then pop up the horizontal dividing lines on the wall from bottom to top. Set the standard spacing of the vertical dividing lines on the wall at 400mm, and pop up the vertical dividing lines from left to right on the wall. Install wooden keels according to the horizontal and vertical dividing lines. When choosing wooden keels, you should choose wooden keels that have been treated with fire prevention, anti-corrosion and insect prevention in advance. Use nails to fix the keels horizontally and vertically according to the dividing lines. Then, the keels need to be installed independently at the edges of the inner walls of the door openings, and wooden keels are installed at the edges of the top, bottom, left, right and four sides of the wall, and wooden keels are installed at the edges of the sockets.

[0036] 3: When installing thermal insulation and sound insulation rock wool, operators should wear labor protection equipment, take good health protection, and pay attention to construction safety. Measure the spacing of the keels, use special cutting equipment to cut the thermal insulation and sound insulation rock wool board into small pieces of thermal insulation and sound insulation rock wool boards with a length of 400mm and a width of 300mm, and use a trowel to apply a layer of plastering mortar on the surface of the small piece of thermal insulation and sound insulation rock wool. The thickness of the mortar is about 2mm, and then fill the small pieces of thermal insulation and sound insulation rock wool boards into the gaps between the keels. In order to ensure that the flatness deviation of the thermal insulation and sound insulation rock wool board surface is not greater than 2mm, use a ruler to flatten the thermal insulation and sound insulation rock wool board laid on the wall at any time. If it exceeds 2mm of the keel height, remove the thermal insulation and sound insulation rock wool board and re-cut and install it or use a special grinding trowel to smooth it.

[0037] 4: Measure the wall height where the bamboo fiber base material board is to be installed, and use a special cutting tool to cut the required length of the bamboo fiber base material board. The error should not be greater than 1.5mm. Then, take the board surface of the first bamboo fiber base material board as the base surface, vertically cut off the co-extruded edge of the male end slot, apply glue on the back of the bamboo fiber base material board, and install the first bamboo fiber base material board from the left side of the wall. Use a spirit level to check the verticality, and use a rubber hammer to knock from the right to the left and the front to clamp the special stainless steel slot fastener of the bamboo fiberboard on the inside of the right female end slot of the first bamboo fiber base material board, move the special stainless steel slot fastener of the bamboo fiber up and down to a horizontal keel, fix it with self-tapping screws, and then install the special stainless steel slot fastener of the bamboo fiberboard at the intersection of the upper and lower parts of the right female end slot of the bamboo fiber base material board and the horizontal keel. Measure and cut the length of the second board according to the required wall height for installing the bamboo fiber base board, insert the male end slot of the second bamboo fiber base board into the right female end slot of the first bamboo fiber base board on the left, and knock it from right to left with a rubber hammer to make the male and female ends of the two bamboo fiber base boards completely combined at the co-extruded edges, and then evenly install the bamboo fiber stainless steel special slot fasteners again. Use this method to install the bamboo fiber base boards on the wall from left to right in sequence. When encountering the right end of the wall, door and window openings, electrical box, and socket position, the excess part of the bamboo fiber base board needs to be cut off or opened, resulting in the situation that the bamboo fiber stainless steel special slot fastener cannot be installed on one or both sides of the bamboo fiber base board. Glue needs to be applied to the back of the bamboo fiber base board for bonding, and knock it with a rubber hammer.

[0038] 5: After the overall installation of the bamboo fiber substrate board on the wall is completed, check the gaps between the joints of the bamboo fiber substrate boards, the gaps at the intersection of the bamboo fiber substrate boards and the top or the ground, and the gaps at the inner and outer corners of the wall. If the gap is greater than 1.5mm, mark the position with a marker, then fill the gypsum joints and then grind and level them. Wait for the gypsum to dry. Use a wall base membrane that has the function of resisting the smoothness of the wall surface and improving the bonding performance. It can be diluted with 20%~50% clean water, and evenly brush, roll or spray it on the surface of the bamboo fiber substrate board after sufficient stirring. The suitable construction temperature is 5~40℃, and wait for the wall base membrane to dry.

[0039] 6: Add appropriate amount of water to the glutinous rice glue according to the required proportion of glutinous rice glue. The proportion of glue should not be too thin. Use a roller or brush to evenly apply it to the surface of the bamboo fiber substrate board. The wall glue should not be too thick. Lay the seamless wall cloth on the bamboo fiber substrate board on the wall from left to right, use a soft brush to drive away bubbles from the middle to both sides, scrape the wall cloth flat and fit, and lay it in order. Use a utility knife to cut off the excess wall cloth at the upper and lower ends of the bamboo fiber substrate board, doors, windows and switch boxes, etc., wipe off the excess glue with a clean towel or foam, and lay the seamless wall cloth on the bamboo fiber substrate board in order. Finally, conduct a comprehensive inspection of the paving of the seamless wall cloth. If bubbles or bubbling are found, use a fine needle to puncture holes to release the air, and then flatten it with a towel. Specific embodiment 2:

[0041] The construction process steps of seamless wall with mild thermal insulation effect and simple construction procedures include:

[0042] 1: Check the verticality and flatness of the wall to be constructed. The flatness deviation of the wall shall not exceed 3mm. After the construction wall is accepted, install the plumbing and electrical equipment, lay out the lines and fix the points, drill holes and glue the embedded parts or switches and sockets. Remove and clean the protruding concrete blocks, mortar and other debris on the wall. Check the appearance quality and size of all materials to be used. For bamboo and wood fiber substrates, use boards with flat seams.

[0043] 2: Set the spacing of the horizontal dividing lines on the wall to 400mm, distribute them evenly, and then pop up the horizontal dividing lines on the wall from bottom to top.

[0044] 3: Measure the wall height where the bamboo fiber substrate board is to be installed, and use a special cutting tool to cut the required length of the bamboo fiber substrate board. The error should not be greater than 1.5mm. Then, take the board surface of the first bamboo fiber substrate board as the base surface, vertically cut off the co-extruded edge of the male end slot, apply glue on the back of the bamboo fiber substrate board, and install the first bamboo fiber substrate board from the left side of the wall. Use a spirit level to check the verticality, and use a rubber hammer to knock from the right to the left and the front to firmly secure it. Stick the stainless steel special slot fastener for bamboo fiberboard on the inside of the right female end slot of the first bamboo fiber substrate board, move the stainless steel special slot fastener for bamboo fiber up and down to a horizontal dividing line, fix it with an air gun, and then install the stainless steel special slot fastener for bamboo fiberboard at the intersection of the upper and lower parts of the right female end slot of the bamboo fiber substrate board and the horizontal dividing line. Measure and cut the length of the second board according to the required wall height for installing the bamboo fiber base board, insert the male end slot of the second bamboo fiber base board into the right female end slot of the first bamboo fiber base board on the left, and knock it from right to left with a rubber hammer to make the male and female ends of the two bamboo fiber base boards completely combined at the co-extruded edges, and then evenly install the bamboo fiber stainless steel special slot fasteners again. Use this method to install the bamboo fiber base boards on the wall from left to right in sequence. When encountering the right end of the wall, door and window openings, electrical box, and socket position, the excess part of the bamboo fiber base board needs to be cut off or opened, resulting in the situation that the bamboo fiber stainless steel special slot fastener cannot be installed on one or both sides of the bamboo fiber base board. Glue needs to be applied to the back of the bamboo fiber base board for bonding, and knock it with a rubber hammer.

[0045] 4: After the overall installation of bamboo fiber substrate boards on the wall is completed, check the gaps between the joints of bamboo fiber substrate boards, the gaps at the intersection of bamboo fiber substrate boards and the top or the ground, and the gaps at the inner and outer corners of the wall. If the gap is greater than 1.5mm, mark the position with a marker, then fill the gypsum joints and then grind and level them. Wait for the gypsum to be filled to dry. Use a wall base membrane that has the function of resisting the smoothness of the wall surface and improving the bonding performance. It can be diluted with 20%~50% clean water, and evenly brush, roll or spray it on the surface of the bamboo fiber substrate board after sufficient stirring. The suitable construction temperature is 5~40℃, and wait for the wall base membrane to dry.

[0046] 5: Add appropriate amount of water to the glutinous rice glue according to the required proportion of glutinous rice glue. The proportion of glue should not be too thin. Use a roller or brush to evenly apply it to the surface of the bamboo fiber substrate board. The wall glue should not be too thick. Lay the seamless wall cloth on the bamboo fiber substrate board on the wall from left to right, use a soft brush to drive away bubbles from the middle to both sides, scrape the wall cloth flat and fit it, and lay it in order. Use a utility knife to cut off the excess wall cloth at the upper and lower ends of the bamboo fiber substrate board, doors, windows and switch boxes, etc., wipe off the excess glue with a clean towel or foam, and lay the seamless wall cloth on the bamboo fiber substrate board in order. Finally, conduct a comprehensive inspection of the paving of the seamless wall cloth. If bubbles or bubbling are found, use a fine needle to puncture holes to release the air, and then flatten it with a towel.

[0047] The beneficial effects of the seamless wall construction process based on bamboo-wood fiber substrate board of the present invention are: seamless wall cloth is used as the finishing layer, bamboo-wood fiber substrate board is used as the base plate, and thermal insulation technology is designed in the wall, so as to realize a seamless composite wall with thermal insulation effect, and the seamless composite wall also has the characteristics of being beautiful, heat-insulating, sound-absorbing, moisture-proof, flame-retardant, mildew-proof, environmentally friendly, and having a long service life. This method can be directly constructed on the rough wall surface, and the construction period is short.

[0048] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A seamless wall construction process based on bamboo fiber substrate board, characterized in that the steps include: Step 1: Construction preparation: Check the verticality and flatness of the wall to be constructed. The flatness deviation of the wall should not exceed 3mm; Step 2: Set the dividing lines: evenly set the horizontal dividing lines on the wall, and the spacing between the horizontal dividing lines on the wall is 300mm-400mm; Step 3: Install the bamboo fiber substrate board: cut the bamboo fiber substrate board according to the height of the wall to be constructed; then take the board surface of the first bamboo fiber substrate board as the base surface, vertically cut off the co-extruded edge part of the male end notch, and the cut surface can make the side surface of the first bamboo fiber substrate board fit closely with the wall; install the first bamboo fiber substrate board from one side of the wall, check the verticality with a level, clamp the slot fastener inside the female end notch of the first bamboo fiber substrate board, and move the slot fastener up and down to a horizontal keel or horizontal dividing line; Fix the slot fasteners, and then install the slot fasteners at the intersections of the female end notches on the upper and lower sides and the transverse keels or dividing lines, so that the first bamboo fiber base material board is fixed on the wall; the male end notch of the second bamboo fiber base material board is inserted into the female end notch of the first bamboo fiber base material board, and hammered firmly, so that the male and female ends of the two bamboo fiber base material boards are completely combined at the co-extruded edges, and then the slot fasteners are evenly installed again; continue to install the bamboo fiber base material boards according to the above method for installing the bamboo fiber base material boards until all of them are installed on the wall to be constructed; Before executing step 3, evenly set horizontal dividing lines and vertical dividing lines on the wall, the spacing of the horizontal dividing lines on the wall is 300mm-400mm, and the spacing of the vertical dividing lines on the wall is equal to the width of the outer surface of the bamboo fiber substrate board; after setting the horizontal dividing lines and the vertical dividing lines, install the wall keel: select the keel, the width of the keel is greater than or equal to the length of the slot fastener used for the bamboo fiber substrate board, and the thickness of the keel is 3mm-10mm greater than the thickness of the thermal insulation and sound insulation rock wool; according to the horizontal dividing lines and the vertical dividing lines, use nails to fix the keel on the wall perpendicularly to each other, wherein the keel is independently installed at the inner wall edge of the wall opening and at the four side edges of the wall; After installing the keel, install the thermal insulation and sound insulation rock wool board: measure the spacing of the keels, and cut the large thermal insulation and sound insulation rock wool board into small pieces according to the spacing of the keels; use a trowel to apply a layer of plastering mortar on the surface of the small thermal insulation and sound insulation rock wool board, and the thickness of the plastering mortar is 2-3mm; fill the small thermal insulation and sound insulation rock wool board into the gap between the keels respectively; to ensure that the flatness deviation of the thermal insulation and sound insulation rock wool board surface is not more than 2mm; among them, when laying, use a ruler to flatten the thermal insulation and sound insulation rock wool board laid on the wall at any time. When the small thermal insulation and sound insulation rock wool board protrudes above the height of the keel, remove the small thermal insulation and sound insulation rock wool board and re-cut and install it or use a special grinding trowel to smooth it; Step 4: Check and treat the surface of the bamboo fiber substrate board on the wall: After the bamboo fiber substrate board on the wall is installed as a whole, check the gaps between the joints of the bamboo fiber substrate boards, the gaps at the intersection of the bamboo fiber substrate boards and the upper and lower ends of the top or ground, and the gaps between the boards at the inner and outer corners of the wall; if the gap is larger than 1.5mm, fill it with gypsum caulking, and then grind and level the gypsum; set a base film on the surface of the bamboo fiber substrate board to improve the adhesion; Step 5: Laying the seamless wall cloth: Apply glutinous rice glue evenly on the surface of the bamboo fiber substrate board; then lay the seamless wall cloth on the bamboo fiber substrate board, use a soft brush to remove bubbles from the middle to both sides, and scrape the wall cloth flat and fit; cut off the excess wall cloth and wipe off the excess glutinous rice glue.

2. A seamless wall construction process based on bamboo fiber substrate board according to claim 1, characterized in that: The joint opening of the bamboo fiber base material board is a flat seam structure.

3. A seamless wall construction process based on bamboo fiber substrate board according to claim 1, characterized in that: The keel is made of wood keel treated with fireproofing, anti-corrosion and insect-proofing.

4. A seamless wall construction process based on bamboo fiber substrate board according to claim 1, characterized in that: In step 3, the bamboo fiber substrate board is cut according to the height of the wall to be constructed, and the error between the length of the bamboo fiber substrate board and the wall height after cutting is no more than 1.5 mm.

5. The seamless wall construction process based on bamboo fiber substrate board according to claim 1 is characterized in that: When the slot fasteners cannot be installed on one or both sides of the bamboo fiber base material board, apply glutinous rice glue on the back of the bamboo fiber base material board for bonding, and then tap it with a rubber hammer.

6. The seamless wall construction process based on bamboo fiber substrate board according to claim 1 is characterized in that: In step 5, after the wall base film is completely dry, the glutinous rice glue and water are mixed and diluted in a volume ratio of 5-8:1, and after being fully stirred, they are evenly brushed, rolled or sprayed on the surface of the bamboo and wood fiber substrate board. The bonding construction temperature is 5-40℃.

7. The seamless wall construction process based on bamboo fiber substrate board according to claim 1 is characterized in that: Lay the seamless wall cloth on the surface of the bamboo and wood fiber base material board in sequence, and finally conduct a comprehensive inspection of the paving of the seamless wall cloth. When bubbles or bubbling are found, poke holes with a fine needle to release the air, and then flatten it with a towel.

Citation Information

Patent Citations

  • Seamless wall based on bamboo-wood fiber base material

    CN211691168U