A wedge-shaped screen spot welding device
By designing a wedge screen spot welding device including a fixed base, a driving mechanism, an angle adjustment mechanism and a flip mechanism, the problems of complex spot welding operation, low efficiency and welding blind spots in the prior art are solved, and efficient and automated wedge screen spot welding is realized, ensuring welding quality and safety of the production environment.
Patent Information
- Application Number
- CN202411012863.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-07-26
AI Technical Summary
When performing spot welding of wedge screens, the existing spot welding devices are complex in operation, low in efficiency, and are prone to welding blind spots, resulting in poor welding quality and increasing labor costs and safety risks.
A wedge screen spot welding device is designed, including a fixed base, a driving mechanism, an angle adjustment mechanism and a flip mechanism. Through the coordinated work of these components, the automatic flip and spot welding of the wedge screen is realized, ensuring the precise adjustment of the welding angle and the continuous processing of the welding points.
The efficiency and automation of wedge screen spot welding are improved, the consistency and stability of welding quality is ensured, the blind spots of welding are reduced, and labor costs and operator safety risks are reduced.
Smart Images

Figure CN118720594B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of screen spot welding, and in particular relates to a wedge-shaped screen spot welding device. Background Art
[0002] Wedge screen is a specially designed screen, usually used in the process of solid-liquid separation or solid-gas separation. It is characterized by a gradually tapering opening, which can effectively separate particles or substances of different particle sizes. Wedge screens are usually used in industries such as mining, chemicals, and building materials for screening, filtering, and separating particles. At the same time, wedge screens are usually made of metal wire or metal plate. Their structural design allows them to withstand greater forces and pressures during use while maintaining stable screening performance.
[0003] In order to fix the structure of the screen and ensure its stability, workers use western medicine to perform spot welding at the intersection of the screen and the connection between the screen and the bracket, which can effectively fix the mesh or bracket of the screen to prevent it from loosening or shifting during use. When performing spot welding operations, existing spot welding devices can usually only perform single-sided welding at the intersection of the screen and between the screen and the bracket. If the welding effect needs to be better, the operator is often required to turn over the screen and bracket on one side that has been welded. This not only increases labor costs and working time, affects production efficiency and production capacity, but also the high-temperature welding environment and operating requirements also increase the safety risks of the operator, especially in a busy production environment, where accidents are prone to occur. In addition, existing spot welding machines usually weld at right angles to the spot welding position during welding, and welding is prone to dead angles and poor quality. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the prior art and provide a wedge-shaped screen spot welding device.
[0005] The technical solution adopted to solve the above technical problems is: a wedge-shaped screen spot welding device, comprising a fixed base, fixed side plates are symmetrically fixedly connected at both ends of the fixed base, a driving mechanism is installed between the fixed side plates, an angle adjustment mechanism is fixedly installed above the driving mechanism, a flipping mechanism is fixedly connected above the angle adjustment mechanism, and a wedge-shaped screen is arranged in the flipping mechanism; mounting seats are symmetrically fixedly connected on both sides of the fixed base, a mounting plate is fixedly connected between the two mounting seats, a fixed back plate is fixedly installed on the mounting plate close to the side of the wedge-shaped screen, and a spot welder is installed on the fixed back plate.
[0006] Through the above technical solution, the points required for welding on the wedge-shaped screen can be continuously welded without stopping the production line, which not only saves adjustment and waiting time, but also improves the overall spot welding efficiency and has a high degree of automation.
[0007] Furthermore, the driving mechanism includes a first driving motor fixedly connected to the fixed side plate, and a second driving motor fixedly connected to the fixed side plate on the other side, the first driving motor and the second driving motor output ends are respectively fixedly connected to the first worm and the second worm, an active worm gear is meshingly connected between the first worm and the second worm, a connecting shaft is fixedly connected to the upper surface of the active worm gear, an upper end of the connecting shaft is rotatably connected to the mounting frame, two ends of the mounting frame are respectively fixedly connected to a movable base, both sides of the upper surface of the movable base are respectively fixedly connected to a mounting block and a sliding seat, a driven gear is fixedly installed on one end of the connecting shaft away from the active worm gear, the driven gear is rotatably connected to the mounting frame, a guide rod is symmetrically fixedly connected between the two fixed side plates, and the guide rod is slidably connected to the movable base.
[0008] Through the above technical solution, the first drive motor and the second drive motor are started, and by controlling the consistent steering between the first worm and the second worm, the active worm gear between the first worm and the second worm drives the mounting frame to follow the second worm and the first worm and move forward and backward along the direction of the guide rod through the supporting connecting frame.
[0009] Furthermore, a U-shaped frame is slidably connected inside the sliding seat, a sliding rod is fixedly connected between the U-shaped frames, the sliding rod is slidably connected to the mounting block, a fixed rack is fixedly connected to the side of the U-shaped frame away from the sliding rod, the fixed rack is meshed with the driven gear for transmission, a supporting connecting frame is fixedly installed on the upper surface of the U-shaped frame, and both ends of the first worm and the second worm are rotatably connected to the fixed side plate.
[0010] Through the above technical scheme, the steering phase between the first worm and the second worm is controlled to drive the active worm gear to rotate, and the active worm gear can drive the driven gear to rotate through the connecting shaft, so that the driven gear drives the installation frame fixed to the supporting connecting frame to move left and right through the engagement with the fixed rack, so that the spot welding machine can flexibly weld various welding points on the wedge-shaped screen.
[0011] Furthermore, the angle adjustment mechanism includes an adjustment box fixedly connected to the supporting connecting frame, an adjustment frame is arranged in the adjustment box, the upper end of the adjustment frame is fixedly connected to the connecting frame, both sides of the inner wall of the adjustment frame are fixedly connected to first connecting members, upper mounting columns are rotatably connected between the first connecting members, the lower ends of the upper mounting columns are fixedly connected to connecting blocks, and the connecting blocks are rotatably connected to lower mounting columns, a plurality of second fixing seats are fixedly connected to one side of the adjustment frame, a second connecting head is rotatably connected between the plurality of second fixing seats, one end of the second connecting head is fixedly connected to a second hydraulic cylinder, and the second hydraulic cylinder is rotatably connected to the adjustment box at one end away from the second connecting head.
[0012] Through the above technical solution, the output end of the second hydraulic cylinder on one side rises and is rotatably connected with the second connecting head and the second fixed seat to lift one side of the adjusting frame. The adjusting frame can drive the fixed shaft on the connecting frame to move by rotating with the two ends of the upper mounting column. The fixed shaft can drive the wedge-shaped screen in the flipping mechanism to adjust the angle to one side.
[0013] Furthermore, the two ends of the lower mounting column are respectively rotatably connected with second connecting members, the lower ends of the two second connecting members are fixedly connected with a support frame, the support frame and the support seat are fixedly connected, the adjustment frame is fixedly connected with a plurality of first fixed seats on the side close to the second hydraulic cylinder, a first connecting head is rotatably connected between the plurality of first fixed seats, one end of the first connecting head is fixedly connected with the first hydraulic cylinder, and the first hydraulic cylinder is rotatably connected to an adjustment box at one end away from the first connecting head.
[0014] Through the above technical solution, the first hydraulic cylinder on the other side rises and lifts the other side of the adjusting frame through the rotating connection between the first connecting head and the first fixed seat. The adjusting frame drives the other two ends of the lower mounting column to rotate between the second connecting piece through the connecting block, so that the adjusting frame can drive the fixed shaft on the connecting frame to move, so as to adjust the spot welding angle at the welding point of the wedge-shaped screen in the flipping mechanism.
[0015] Furthermore, a fixed shaft is fixedly connected to the upper end of the connecting frame, and the upper end of the fixed shaft is fixedly installed with the mounting plate. A connecting plate is arranged above the mounting plate, and the connecting plate and the mounting plate are fixedly connected by a plurality of fixing bolts.
[0016] Through the above technical solution, the staff can make corresponding adjustments according to the required welding angle at the welding point of the wedge-shaped screen. Adjusting the mounting frame to the correct angle can enable the spot welder to contact the spot welding position at the correct angle, ensuring the accuracy and quality of welding at each welding point of the screen. It can not only meet the consistency and stability of the welding quality of different welding points, but also greatly avoid the welding dead angles that exist when welding the screen.
[0017] Furthermore, the flipping mechanism includes an installation frame fixedly connected to the connecting disk, a positioning frame is arranged in the installation frame, a wedge-shaped screen is arranged in the positioning frame, sliding seats are symmetrically fixedly installed on both sides of the inner wall of the installation frame, sliding grooves are respectively opened in the two sliding seats, rollers are respectively arranged in the two sliding grooves for rolling, the rollers are rotatably connected to the limiting plate, the limiting plate is fixedly installed on one side of the positioning frame, the inner wall of the positioning frame is symmetrically rotatably connected to the side away from the roller, the two driving shafts are respectively fixedly connected with special-shaped rods, the other end of the special-shaped rod is fixedly connected with a connecting rod, the connecting rod is rotatably connected to the middle position of the positioning frame at one end away from the special-shaped rod, and a servo motor is fixedly connected to both sides of the installation frame, and the output end of the servo motor is fixedly connected to the driving shaft.
[0018] Through the above technical solution, the wedge-shaped screen can complete the automatic flipping process without stopping or manual intervention, greatly improving the welding production efficiency, improving the screen welding quality while speeding up the production process, and reducing the device’s dependence on manpower, reducing the high temperature and other safety risks faced by operators during the welding process, and improving the safety of the production environment.
[0019] Furthermore, cylinders are symmetrically fixedly installed at both ends of the installation frame, and a pushing frame is fixedly connected to the output end of the cylinder. The pushing frame is slidably connected to the positioning frame, and the other end of the pushing frame is fixedly connected to a limiting block, and the limiting block is fixedly connected to a rubber gasket on the side close to the wedge-shaped screen.
[0020] Through the above technical solution, the output end of the cylinder drives the pushing frame to slide, and the pushing frame pushes the limit block to fix the two ends of the wedge-shaped screen, so that the position of the wedge-shaped screen in the positioning frame is fixed. At the same time, the rubber gasket on the limit block can play a buffering and protective role on the two ends of the wedge-shaped screen.
[0021] The beneficial effects of the present invention are as follows: (1) The present invention designs a matching angle adjustment mechanism so that the staff can make corresponding adjustments according to the welding angle required at the welding point of the wedge-shaped screen. When the mounting frame is adjusted to the correct angle, the spot welder can contact the spot welding position at the correct angle, thereby ensuring the welding accuracy and quality at each welding point of the screen, which can not only meet the consistency and stability of the welding quality of different welding points, but also greatly avoid the welding dead angles existing during the welding of the screen, resulting in some welding points being unstable or poorly welded; (2) The present invention designs a flipping mechanism and a limit block to cooperate with each other, so that the wedge-shaped screen can complete the automatic flipping process without stopping or manual intervention, thereby greatly improving the welding production efficiency, improving the welding quality of the screen while speeding up the production process, and reducing the dependence of the device on manpower, thereby reducing the high temperature and other safety risks faced by the operator during the welding process, and improving the safety of the production environment; (3) The present invention adopts a matching driving mechanism, an angle adjustment mechanism and a wedge-shaped screen, so that the points required for welding on the wedge-shaped screen can be continuously welded without stopping the production line, thereby not only saving adjustment and waiting time, but also improving the overall spot welding efficiency, and having a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural diagram of the present invention;
[0023] Figure 2 It is a three-dimensional structural diagram of the fixed base of the present invention;
[0024] Figure 3 is a first viewing angle diagram of the driving mechanism of the present invention;
[0025] Figure 4 is a second viewing angle diagram of the driving mechanism of the present invention;
[0026] Figure 5 It is a three-dimensional structural diagram of the turning mechanism of the present invention;
[0027] Figure 6 is a cross-sectional view of the turnover mechanism of the present invention;
[0028] Figure 7 It is a three-dimensional structural diagram of the wedge-shaped screen of the present invention;
[0029] Figure 8 It is a three-dimensional structural diagram of the angle adjustment mechanism of the present invention;
[0030] Fig. 9 It is the internal structure diagram of the angle adjustment mechanism of the present invention.
[0031] Figure numerals: 1, fixed base; 11, fixed side plate; 12, wedge-shaped screen; 2, mounting seat; 21, mounting plate; 22, fixed back plate; 23, spot welder; 3, driving mechanism; 30, first driving motor; 31, second driving motor; 32, first worm; 33, second worm; 34, mobile base; 35, guide rod; 36, mounting block; 37, slide seat; 38, mounting frame; 39, U-shaped frame; 310, slide rod; 311, fixed rack; 312, driven gear; 313, connecting shaft; 314, driving worm gear; 315, supporting connecting frame; 4, angle adjustment mechanism; 40, adjustment box; 41, adjustment frame; 42, connecting frame; 43, first fixed base; 4 4. Second fixed seat; 45. First connecting head; 46. Second connecting head; 47. First hydraulic cylinder; 48. Second hydraulic cylinder; 49. First connecting piece; 410. Upper mounting column; 411. Connecting block; 412. Lower mounting column; 413. Second connecting piece; 414. Support frame; 415. Support seat; 5. Fixed shaft; 51. Mounting plate; 52. Connecting plate; 53. Fixing bolt; 6. Turning mechanism; 60. Mounting frame; 61. Positioning frame; 62. Sliding seat; 63. Slide groove; 64. Roller; 65. Servo motor; 66. Drive shaft; 67. Special-shaped rod; 68. Connecting rod; 69. Limiting plate; 610. Cylinder; 611. Pushing frame; 612. Limiting block. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0033] like Figure 1-Figure 9As shown, a wedge-shaped screen spot welding device of the present embodiment comprises a fixed base 1, fixed side plates 11 are symmetrically fixedly connected at both ends of the fixed base 1, a driving mechanism 3 is installed between the fixed side plates 11, an angle adjustment mechanism 4 is fixedly installed above the driving mechanism 3, a flipping mechanism 6 is fixedly connected above the angle adjustment mechanism 4, and a wedge-shaped screen 12 is arranged in the flipping mechanism 6; mounting seats 2 are symmetrically fixedly connected at both sides of the fixed base 1, a mounting plate 21 is fixedly connected between the two mounting seats 2, a fixed back plate 22 is fixedly installed on one side of the mounting plate 21 close to the wedge-shaped screen 12, and a spot welder 23 is installed on the fixed back plate 22; the points required for welding on the wedge-shaped screen can be continuously welded without stopping the production line, which not only saves adjustment and waiting time, but also improves the overall spot welding efficiency, and has a high degree of automation.
[0034] like Figure 1-Figure 4As shown, the driving mechanism 3 includes a first driving motor 30 fixedly connected to the fixed side plate 11, and a second driving motor 31 is fixedly connected to the fixed side plate 11 on the other side. The output ends of the first driving motor 30 and the second driving motor 31 are respectively fixedly connected to the first worm 32 and the second worm 33, and the first worm 32 and the second worm 33 are meshedly connected with an active worm gear 314. The upper surface of the active worm gear 314 is fixedly connected to a connecting shaft 313, and the upper end of the connecting shaft 313 is rotatably connected to a mounting bracket 38, and the two ends of the mounting bracket 38 are respectively fixedly connected to The movable base 34 has mounting blocks 36 and slide seats 37 fixedly connected to both sides of the upper surface of the movable base 34. A driven gear 312 is fixedly installed at one end of the connecting shaft 313 away from the driving worm gear 314. The driven gear 312 is rotatably connected to the mounting bracket 38. A guide rod 35 is symmetrically fixedly connected between the two fixed side plates 11. The guide rod 35 is slidably connected to the movable base 34. The first driving motor 30 and the second driving motor 31 are started, and the first worm 32 and the second worm 33 are controlled to rotate in unison, so that the first worm 32 and the second worm 33 are rotated in unison. The driving worm wheel 314 between 32 and the second worm 33 drives the mounting frame 60 to follow the second worm 33 and the first worm 32 to move forward and backward along the direction of the guide rod 35 through the supporting connecting frame 315; a U-shaped frame 39 is slidably connected in the sliding seat 37, a sliding rod 310 is fixedly connected between the U-shaped frames 39, and the sliding rod 310 is slidably connected to the mounting block 36. A fixed rack 311 is fixedly connected to the side of the U-shaped frame 39 away from the sliding rod 310, and the fixed rack 311 is meshed with the driven gear 312 for transmission. The upper surface of the U-shaped frame 39 is fixedly mounted There is a support connecting frame 315, and both ends of the first worm 32 and the second worm 33 are rotatably connected to the fixed side plate 11; the steering between the first worm 32 and the second worm 33 is controlled to drive the active worm wheel 314 to rotate, and the active worm wheel 314 can drive the driven gear 312 to rotate through the connecting shaft 313, so that the driven gear 312 drives the installation frame 60 fixed to the support connecting frame 315 to move left and right through the engagement with the fixed rack 311, so that the spot welding machine 23 can flexibly weld the various welding points on the wedge-shaped screen 12.
[0035] like Figure 1 , Figure 8 and Fig. 9As shown, the angle adjustment mechanism 4 includes an adjustment box 40 fixedly connected to the support connecting frame 315, an adjustment frame 41 is arranged in the adjustment box 40, a connecting frame 42 is fixedly connected to the upper end of the adjustment frame 41, first connecting members 49 are fixedly connected to both sides of the inner wall of the adjustment frame 41, an upper mounting column 410 is rotatably connected between the first connecting members 49, a connecting block 411 is fixedly connected to the lower end of the upper mounting column 410, a lower mounting column 412 is rotatably connected to the connecting block 411, a plurality of second fixing seats 44 are fixedly connected to one side of the adjustment frame 41, a second connecting head 46 is rotatably connected between the plurality of second fixing seats 44, one end of the second connecting head 46 is fixedly connected to a second hydraulic cylinder 48, and the second hydraulic The cylinder 48 is rotatably connected to the adjustment box 40 at one end away from the second connecting head 46; the output end of the second hydraulic cylinder 48 on one side is raised and rotatably connected to the second connecting head 46 and the second fixed seat 44, thereby lifting one side of the adjustment frame 41, and the adjustment frame 41 can drive the fixed shaft 5 on the connecting frame 42 to move through the rotation with the two ends of the upper mounting column 410, and the fixed shaft 5 can drive the wedge-shaped screen 12 in the flip mechanism 6 to adjust the angle to one side; the two ends of the lower mounting column 412 are rotatably connected to the second connecting pieces 413, and the lower ends of the two second connecting pieces 413 are fixedly connected to the support frame 414, and the support frame 414 is fixedly connected to the support seat 415, and the adjustment frame 41 is close to the second hydraulic One side of the cylinder 48 is fixedly connected to a plurality of first fixing seats 43, and a first connecting head 45 is rotatably connected between the plurality of first fixing seats 43. One end of the first connecting head 45 is fixedly connected to a first hydraulic cylinder 47, and the first hydraulic cylinder 47 is rotatably connected to the adjusting box 40 at one end away from the first connecting head 45; the first hydraulic cylinder 47 on the other side is lifted up and lifts the other side of the adjusting frame 41 through the rotatable connection between the first connecting head 45 and the first fixing seat 43, and the adjusting frame 41 drives the other two ends of the lower mounting column 412 to rotate respectively with the second connecting member 413 through the connecting block 411, so that the adjusting frame 41 can drive the fixed shaft 5 on the connecting frame 42 to move, so that the inner wedge of the flip mechanism 6 is The spot welding angles at the welding points of the wedge-shaped screen 12 can be adjusted; the upper end of the connecting frame 42 is fixedly connected to a fixed shaft 5, the upper end of the fixed shaft 5 is fixedly installed with a mounting plate 51, a connecting plate 52 is arranged above the mounting plate 51, and the connecting plate 52 and the mounting plate 51 are fixedly connected by a plurality of fixing bolts 53; the staff can make corresponding adjustments according to the welding angles required at the welding points of the wedge-shaped screen 12, and adjusting the mounting frame 60 to the correct angle can enable the spot welder 23 to contact the spot welding position at the correct angle, thereby ensuring the accuracy and quality of welding at each welding point of the screen, which can not only meet the consistency and stability of the welding quality of different welding points, but also greatly avoid the welding dead angles that exist during the welding of the screen.
[0036] like Figure 1-Figure 7As shown, the flip mechanism 6 includes an installation frame 60 fixedly connected to the connecting plate 52, a positioning frame 61 is arranged in the installation frame 60, a wedge-shaped screen 12 is arranged in the positioning frame 61, and sliding seats 62 are symmetrically fixedly installed on both sides of the inner wall of the installation frame 60, and slide grooves 63 are respectively opened in the two slide seats 62, and rollers 64 are respectively rotatably arranged in the two slide grooves 63, and the rollers 64 are rotatably connected to the limit plates 69, and the limit plates 69 are fixedly installed on one side of the positioning frame 61, and the inner wall of the positioning frame 61 is symmetrically rotatably connected to the side away from the rollers 64. The two drive shafts 66 are respectively fixedly connected with special-shaped rods 67, and the other end of the special-shaped rod 67 is fixedly connected with a connecting rod 68, and the end of the connecting rod 68 away from the special-shaped rod 67 is rotatably connected to the middle position of the positioning frame 61, and servo motors 65 are fixedly connected on both sides of the installation frame 60, and the output end of the servo motor 65 is fixedly connected to the drive shaft 66; the wedge-shaped screen 12 can be moved without stopping or man-powered The automatic flipping process can be completed without human intervention, which greatly improves the welding production efficiency, improves the screen welding quality while speeding up the production process, and can also reduce the dependence of the device on manpower, reduce the high temperature and other safety risks faced by the operator during the welding process, and improve the safety of the production environment; the cylinders 610 are symmetrically fixedly installed at both ends of the installation frame 60, and the output end of the cylinder 610 is fixedly connected with a push frame 611, the push frame 611 is slidably connected to the positioning frame 61, and the other end of the push frame 611 is fixedly connected to a limited block 612, and the limit block 612 is fixedly connected to a rubber gasket on one side close to the wedge-shaped screen 12; the output end of the cylinder 610 drives the push frame 611 to slide, and the push frame 611 pushes the limit block 612 to fix the two ends of the wedge-shaped screen 12, so that the position of the wedge-shaped screen 12 in the positioning frame 61 is fixed, and at the same time, the rubber gasket on the limit block 612 can play a buffering and protective role on the two ends of the wedge-shaped screen 12.
[0037] The working principle of this embodiment is as follows: the wedge-shaped screen 12 to be welded is placed between the positioning frames 61, and the cylinders 610 on both sides are started. The output ends of the cylinders 610 drive the push frame 611 to slide, and the push frame 611 pushes the limit blocks 612 to fix the two ends of the wedge-shaped screen 12, so that the position of the wedge-shaped screen 12 in the positioning frame 61 is fixed, and the first drive motor 30 and the second drive motor 31 are started. By controlling the consistent steering between the first worm 32 and the second worm 33, the active worm wheel 314 between the first worm 32 and the second worm 33 drives the installation frame 60 to follow the second worm 33 and the first worm 32 to move forward and backward along the direction of the guide rod 35 through the supporting connecting frame 315;
[0038] When the wedge-shaped screen 12 moves to the bottom of the spot welder 23, the spot welder 23 starts to perform spot welding. At the same time, the first worm 32 and the second worm 33 are controlled to turn to each other, driving the active worm gear 314 to rotate. The active worm gear 314 can drive the driven gear 312 to rotate through the connecting shaft 313, so that the driven gear 312 drives the installation frame 60 fixed to the supporting connecting frame 315 to move left and right through the engagement with the fixed rack 311, so that the spot welder 23 can flexibly weld each welding point on the wedge-shaped screen 12.
[0039] At the same time, the second hydraulic cylinder 48 on one side is started, and the output end of the second hydraulic cylinder 48 on one side is raised and connected to the second connecting head 46 and the second fixed seat 44 through rotation, thereby lifting one side of the adjustment frame 41. The adjustment frame 41 can drive the fixed shaft 5 on the connecting frame 42 to move through the rotation of the two ends of the upper mounting column 410. The fixed shaft 5 can drive the wedge-shaped screen 12 in the flip mechanism 6 to adjust the angle to one side. At the same time, the second hydraulic cylinder 48 on one side is closed, and the first hydraulic cylinder 47 on the other side is started. The first hydraulic cylinder 47 on the other side is raised and connected to the first connecting head 45 and the second fixed seat 44 through rotation. The rotation connection between the first and second fixing seats 43 lifts the other side of the adjusting frame 41, and the adjusting frame 41 drives the other two ends of the lower mounting column 412 to rotate between the second connecting piece 413 through the connecting block 411, so that the adjusting frame 41 can drive the fixed shaft 5 on the connecting frame 42 to move, so that the spot welding angle at the welding point of the wedge-shaped screen 12 in the flip mechanism 6 can be adjusted. Through the mutual cooperation between the second hydraulic cylinder 48 and the first hydraulic cylinder 47 on both sides, the staff can make corresponding adjustments according to the required welding angle at the welding point of the wedge-shaped screen 12;
[0040] After the welding of one side of the wedge-shaped screen 12 is completed, it is often necessary to perform flip welding to improve the welding quality between the screen bars in the screen. The servo motor 65 is started, and the output end of the servo motor 65 drives the drive shaft 66 to rotate. The drive shaft 66 drives the connecting rod 68 to move through the special-shaped rod 67. The connecting rod 68 is rotatably connected to the positioning frame 61, so that the connecting rod 68 drives the positioning frame 61 to rotate away from one end of the roller 64. At the same time, the other end of the positioning frame 61 is limited by the roller 64 and the rolling in the sliding seat 62, so that the wedge-shaped screen 12 in the positioning frame 61 can follow the movement of the positioning frame 61 to complete the flipping operation.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention.
Claims
1. A wedge-shaped screen spot welding device, comprising a fixed base (1), fixed side plates (11) being symmetrically fixedly connected to both ends of the fixed base (1), a driving mechanism (3) being installed between the fixed side plates (11), an angle adjustment mechanism (4) being fixedly installed above the driving mechanism (3), a flipping mechanism (6) being fixedly connected above the angle adjustment mechanism (4), and a wedge-shaped screen (12) being arranged inside the flipping mechanism (6); The fixed base (1) is symmetrically fixedly connected to mounting seats (2) on both sides, a mounting plate (21) is fixedly connected between the two mounting seats (2), a fixed back plate (22) is fixedly installed on the side of the mounting plate (21) close to the wedge-shaped screen (12), and a spot welder (23) is installed on the fixed back plate (22); The driving mechanism (3) comprises a first driving motor (30) fixedly connected to the fixed side plate (11); a second driving motor (31) is fixedly connected to the fixed side plate (11) on the other side; a first worm (32) and a second worm (33) are fixedly connected to output ends of the first driving motor (30) and the second driving motor (31), respectively; a driving worm gear (314) is meshingly connected between the first worm gear (32) and the second worm gear (33); a connecting shaft (313) is fixedly connected to the upper surface of the driving worm gear (314); an upper end of the connecting shaft (313) is connected to the The mounting frame (38) is rotatably connected, the two ends of the mounting frame (38) are respectively fixedly connected to a movable base (34), the two sides of the upper surface of the movable base (34) are respectively fixedly connected to a mounting block (36) and a slide seat (37), the end of the connecting shaft (313) away from the driving worm gear (314) is fixedly mounted with a driven gear (312), the driven gear (312) and the mounting frame (38) are rotatably connected, the two fixed side plates (11) are symmetrically fixedly connected with a guide rod (35), and the guide rod (35) and the movable base (34) are slidably connected; A U-shaped frame (39) is slidably connected inside the sliding seat (37), a sliding rod (310) is fixedly connected between the U-shaped frames (39), the sliding rod (310) and the mounting block (36) are slidably connected, a fixed rack (311) is fixedly connected to the side of the U-shaped frame (39) away from the sliding rod (310), the fixed rack (311) and the driven gear (312) are meshed and transmitted, a supporting connecting frame (315) is fixedly installed on the upper surface of the U-shaped frame (39), and both ends of the first worm (32) and the second worm (33) are rotatably connected to the fixed side plate (11).
2. The wedge-shaped screen spot welding device according to claim 1, characterized in that: The angle adjustment mechanism (4) comprises an adjustment box (40) fixedly connected to the support connection frame (315); an adjustment frame (41) is arranged in the adjustment box (40); a connection frame (42) is fixedly connected to the upper end of the adjustment frame (41); first connection members (49) are fixedly connected to both sides of the inner wall of the adjustment frame (41); an upper mounting column (410) is rotatably connected between the first connection members (49); a connection block (411) is fixedly connected to the lower end of the upper mounting column (410); a lower mounting column (412) is rotatably connected to the connection block (411); a plurality of second fixing seats (44) are fixedly connected to one side of the adjustment frame (41); a second connection head (46) is rotatably connected between the plurality of second fixing seats (44); a second hydraulic cylinder (48) is fixedly connected to one end of the second connection head (46); and an end of the second hydraulic cylinder (48) away from the second connection head (46) is rotatably connected to the adjustment box (40).
3. The wedge-shaped screen spot welding device according to claim 2, characterized in that: The two ends of the lower mounting column (412) are rotatably connected to second connecting members (413), the lower ends of the two second connecting members (413) are fixedly connected to a support frame (414), the support frame (414) is fixedly connected to a support seat (415), a side of the adjustment frame (41) close to the second hydraulic cylinder (48) is fixedly connected to a plurality of first fixing seats (43), a first connecting head (45) is rotatably connected between the plurality of first fixing seats (43), one end of the first connecting head (45) is fixedly connected to a first hydraulic cylinder (47), and an end of the first hydraulic cylinder (47) away from the first connecting head (45) is rotatably connected to the adjustment box (40).
4. The wedge-shaped screen spot welding device according to claim 3, characterized in that: The upper end of the connecting frame (42) is fixedly connected to a fixed shaft (5), the upper end of the fixed shaft (5) is fixedly mounted to a mounting plate (51), a connecting plate (52) is arranged above the mounting plate (51), and the connecting plate (52) and the mounting plate (51) are fixedly connected via a plurality of fixing bolts (53).
5. The wedge-shaped screen spot welding device according to claim 4, characterized in that: The flip mechanism (6) comprises a mounting frame (60) fixedly connected to the connecting plate (52), a positioning frame (61) being arranged in the mounting frame (60), a wedge-shaped screen (12) being arranged in the positioning frame (61), sliding seats (62) being symmetrically fixedly arranged on both sides of the inner wall of the mounting frame (60), two sliding seats (62) being respectively provided with sliding grooves (63), two rolling wheels (64) being respectively rotatably arranged in the two sliding grooves (63), the rolling wheels (64) being rotatably connected to the limiting plates (69), the limiting plates (69) being rotatably connected to the positioning frame (61) is fixedly installed on one side, and a driving shaft (66) is symmetrically rotatably connected to the inner wall of the positioning frame (61) on the side away from the roller (64), and two special-shaped rods (67) are fixedly connected to the two driving shafts (66), and the other ends of the special-shaped rods (67) are fixedly connected to connecting rods (68), and the ends of the connecting rods (68) away from the special-shaped rods (67) are rotatably connected to the middle position of the positioning frame (61), and servo motors (65) are fixedly connected to the two sides of the installation frame (60), and the output ends of the servo motors (65) are fixedly connected to the driving shafts (66).
6. The wedge-shaped screen spot welding device according to claim 5, characterized in that: Cylinders (610) are symmetrically fixedly mounted at both ends of the mounting frame (60); a push frame (611) is fixedly connected to the output end of the cylinder (610); the push frame (611) is slidably connected to the positioning frame (61); the other end of the push frame (611) is fixedly connected to a limit block (612); and a rubber gasket is fixedly connected to the limit block (612) on a side close to the wedge-shaped screen (12).
Citation Information
Patent Citations
Traffic guardrail turnover and welding device
CN113414521A
Intelligent spot welding device for battery cell
CN118003015A
