Integrated machining equipment for door frame reinforcing and supporting connecting piece
Through the door frame of integrated molding and stamping components, the integrated processing equipment of supporting connectors is strengthened, which solves the problems of time-consuming and labor-intensive processing of existing equipment and low accuracy, and achieves efficient and accurate processing of door frame connectors, and avoids equipment damage and molding. Quality impact.
Patent Information
- Application Number
- CN202411833149.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing door frame connector processing equipment is time-consuming and labor-intensive during the processing process, has low processing accuracy, and is prone to damage the equipment. The stainless steel plate has not been cleaned up before processing, affecting the molding quality.
Design an integrated processing equipment for door frame reinforced support connectors, integrating molding and stamping components, including pre-treatment components, stamping components and trimming components for single-forming, cleaning of debris and flapping, improving machining accuracy, and through trimming The components are trimmed and punched to reduce clamping and installation by staff.
Improve the processing efficiency and accuracy of door frame connectors, avoid equipment damage, ensure the quality of the plate forming, and simplify the subsequent assembly and installation process.
Smart Images

Figure CN119304051A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of door frame connecting piece processing equipment, and in particular to an integrated processing equipment for door frame reinforcing supporting connecting pieces. Background Art
[0002] Door frame reinforcement connectors are components used to enhance the stability and load-bearing capacity of door frames. The connectors are mostly made of stainless steel plates, which are punched and bent to make connectors that fit the door frames to enhance the structural strength of the door frames.
[0003] When processing existing connectors, the plate is first rolled using a forming device, and then the plate is punched and bent. Although this method can obtain the required door frame connector, it requires secondary processing, which increases the pulling strength of the staff and affects the processing accuracy of the connector; before rolling the stainless steel plate, if the debris and burrs on the plate are not cleaned, the pressure roller of the forming equipment may be easily scratched; the connector after punching will deform and burr at the punching position. If it is left unattended, it will affect the subsequent assembly and installation of the staff.
[0004] Therefore, the present application provides an integrated processing device for door frame reinforcement support connectors to meet the needs. Summary of the invention
[0005] The purpose of the present application is to provide an integrated processing device for door frame reinforcement support connectors, aiming to solve the problems of existing processing equipment in that the processing of door frame connectors is time-consuming and labor-intensive, the processing accuracy is low, and the equipment is easily damaged.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an integrated processing device for a door frame reinforcement support connector, comprising a frame and a forming assembly, wherein the forming assembly is mounted on the frame, and the forming assembly is used for roll forming of a plate; The forming assembly comprises a forming frame, a power box and a forming unit, wherein the forming frame is mounted on the frame, and a plurality of groups of the forming units are mounted on the forming frame, and the plurality of groups of the forming units are driven by the power box. The plurality of groups of the forming units are driven by the power box to convey the sheet material and perform roll forming on the sheet material at the same time; A pre-processing component and a punching component are respectively provided at the input end and the output end of the forming component, wherein the pre-processing component cleans the debris and removes the burrs of the plate, and the punching component punches and bends the plate; The stamping assembly is also provided with a trimming assembly, and the trimming assembly is used to trim the plate after stamping. By integrating the forming assembly and the stamping assembly on the frame, the connecting parts of the door frame can be formed in one step during production, reducing the secondary clamping and installation of the staff, thereby improving work efficiency and the processing accuracy of the connecting parts.
[0007] Preferably, the forming unit includes a forming roller and a support plate, the forming frame is provided with a slide groove for installing the forming unit, a bearing seat is slidably connected in the slide groove, the forming roller for roll-forming the plate is rotatably connected to the bearing seat, a screw is also installed on the bearing seat, the forming frame is provided with the support plate corresponding to the position of the slide groove, the support plate is provided with a through hole corresponding to the position of the screw, and the screw is also engaged with a nut for limiting the position between the support plate.
[0008] Preferably, the pretreatment component includes an extension plate and a mounting plate, the extension plate is installed at the input end of the forming component, the extension plates are provided with two groups, and a mounting plate for supporting the plate is provided between the two groups of extension plates, a mounting rod is also provided between the two groups of extension plates, the mounting rods are provided with two groups, and are located on the upper and lower sides of the plate, a cleaning plate is also provided on the facing surfaces between the two groups of mounting rods and the plate, and a V-shaped bristle is provided on the cleaning plate, and a pretreatment component is arranged at the input end of the forming component, and the grinding head and grinding block in the pretreatment component cooperate to clean the burrs on the upper and lower sides of the plate, and the sandpaper on the facing surfaces of the two groups of limit plates can grind and clean the burrs on the side edges of the plate to prevent the burrs from scratching the forming roller, and a cleaning plate is arranged between the grinding head and the forming component, and the V-shaped bristles on the cleaning plate can be used to clean the grinding debris and debris from the plate, thereby improving the forming quality of the plate.
[0009] Preferably, the extension plate is connected to the limit plate via a limit rod, and the facing surfaces of the two groups of limit plates are provided with sandpaper for grinding the side surfaces of the plate, and the limit plate is also provided with a grinding head for grinding the top surface of the plate, and a grinding block corresponding to the position of the grinding head is provided on the mounting plate; the grinding head includes a rotating shaft and a grinding ring, the rotating shaft is installed on the limit plate, and the grinding ring is connected to the rotating shaft via a rubber ring.
[0010] Preferably, the stamping assembly includes a stamping frame and a folding plate, the stamping frame is installed on the frame, the folding plate is connected to the top of the stamping frame through a supporting column, a mold is provided between the folding plate and the stamping frame, the mold includes an upper mold plate and a lower mold plate, a channel is opened between the upper mold plate and the lower mold plate for the formed sheet to pass through; a punching cylinder, a bending cylinder and a breaking cylinder are installed on the folding plate, a punching head for punching holes in the sheet is installed on the telescopic end of the punching cylinder, a bending head for bending the sheet is installed on the telescopic end of the bending cylinder, and a breaking head for cutting the sheet is connected to the telescopic end of the breaking cylinder.
[0011] Preferably, the upper template is provided with a through hole that is adapted to the size and corresponds to the position of the punching head, the lower template is provided with a second blanking port corresponding to the position of the punching head, the second blanking port and the through hole are both connected to the channel, the stamping frame is provided with a first blanking port corresponding to the position of the second blanking port, the stamping frame is provided with a guide plate corresponding to the position of the first blanking port, and the guide plate drains the waste material punched out by the punching head.
[0012] Preferably, the trimming assembly includes a trimming plate and a mounting frame, and the mold is provided with an mounting station for installing the trimming assembly, and the mounting station is provided with two groups and is staggered; the mounting frame is installed on the mold, and the trimming plate is installed on the mounting frame through a telescopic cylinder, and the trimming plate is rotatably connected with a rotating sleeve, and the rotating sleeve is driven by a motor, and the rotating sleeve is also connected with a trimming block for trimming the plate after stamping, and the trimming blocks are provided with three groups and are arranged in a circular array around the axis of the rotating sleeve. By arranging the trimming assembly on the stamping assembly, the trimming block is moved in the vertical direction under the drive of the telescopic cylinder, so that the plate deformed by the stamping can be flattened, which is convenient for subsequent assembly and installation by the staff, and the rotating sleeve is driven to rotate by the cooperation of the motor and the gear group, thereby driving the trimming block to rotate, so that the grinding part of the trimming block grinds the burrs at the punching hole to avoid scratches on the staff during use.
[0013] Preferably, the rotating sleeve is a cylindrical shell with transparent ends, a gear ring is sleeved on the outer wall of the rotating sleeve, and a gear meshing with the gear ring is connected to the output end of the motor; the trimming block is installed on the inner wall of the rotating sleeve through a telescopic rod, and an adjustment mechanism for adjusting the positional relationship between the three groups of trimming blocks is also provided in the rotating sleeve.
[0014] Preferably, the adjusting mechanism comprises an adjusting block and a rotating rod, the rotating rod is rotatably connected to the inside of the rotating sleeve through a circular plate and is coaxially arranged with the rotating sleeve, a threaded section is provided on the bottom end of the rotating rod, and the adjusting block is also slidably connected in the rotating sleeve, the adjusting block corresponds to the position of the trimming block, and the two are slidably connected, the adjusting block is conical, and a limiting block is connected to the outer wall of the adjusting block, a limiting groove matched with the limiting block is provided on the inner wall of the rotating sleeve, and a threaded hole meshing with the threaded section is also provided on the facing ends of the adjusting block and the rotating rod, and an adjusting mechanism is provided in the rotating sleeve to adjust the spacing between the three groups of trimming blocks to adapt to punching processing of different specifications and increase the adaptability of the equipment.
[0015] Preferably, the trimming block comprises an L-shaped grinding portion and a connecting portion with the rotating sleeve, the telescopic rod is mounted on the connecting portion, and the grinding portion flattens and grinds the punched holes on the plate.
[0016] In summary, the technical effects and advantages of the present invention are as follows: In the present invention, by integrating the forming component and the stamping component on the frame, the connecting parts of the door frame can be formed in one time during production, reducing the secondary clamping and installation of the staff, improving the work efficiency and improving the processing accuracy of the connecting parts; a pretreatment component is set at the input end of the forming component, and the grinding head and the grinding block in the pretreatment component cooperate to clean the burrs on the upper and lower sides of the plate, and the sandpaper on the facing surfaces of the two sets of limit plates can grind and clean the burrs on the side edges of the plate to prevent the burrs from scratching the forming rollers, and a cleaning plate is set between the grinding head and the forming component, and the V-shaped bristles on the cleaning plate can be used to clean the grinding debris and debris from the plate, thereby improving the forming quality of the plate.
[0017] In the present invention, a trimming assembly is arranged on the stamping assembly, and the trimming block is moved in the vertical direction under the drive of the telescopic cylinder, so that the plate deformed by the stamping can be flattened, which is convenient for subsequent assembly and installation by the staff. The motor and the gear set cooperate to drive the rotating sleeve to rotate, thereby driving the trimming block to rotate, so that the grinding part of the trimming block grinds the burrs at the punching hole, thereby preventing the staff from being scratched during use.
[0018] In the present invention, an adjustment mechanism is provided in the rotating sleeve to adjust the spacing between the three groups of trimming blocks to adapt to punching processes of different specifications and increase the adaptability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the molding assembly of the present invention; Figure 3 It is a schematic diagram of the structure of the pretreatment component of the present invention; Figure 4 An exploded view of the pre-processing component of the present invention; Figure 5 It is a partial schematic diagram of the plate pretreatment of the present invention; Figure 6 It is a schematic diagram of the structure of the stamping assembly of the present invention; Figure 7 is a cross-sectional view of a molding assembly of the present invention; Figure 8 It is a schematic diagram of the structure of the trimming assembly of the present invention; Fig. 9 It is a schematic diagram of the local structure of the trimming component of the present invention.
[0021] In the figure: 1. Frame; 2. Pretreatment assembly; 21. Extension plate; 22. Limit rod; 23. Limit plate; 24. Mounting rod; 25. Cleaning plate; 26. Grinding head; 27. Mounting plate; 28. Grinding block; 261, grinding ring; 262, rotating shaft; 263, rubber ring; 3. Forming assembly; 31. Power box; 32. Forming frame; 33. Slide; 34. Forming roller; 35. Support plate; 36. Screw; 37. Nut; 38. Bearing seat; 4. Stamping assembly; 41. Stamping frame; 42. Folding plate; 43. Leading plate; 44. Bending cylinder; 45. Punching cylinder; 46. Lower template; 47. Upper template; 48. Bending head; 49. Punching head; 410. First blanking port; 411. Second blanking port; 412. Support column; 413. Breaking cylinder; 414. Breaking head; 5. Dressing assembly; 51. Mounting frame; 52. Telescopic cylinder; 53. Dressing plate; 54. Motor; 55. Rotating sleeve; 56. Gear; 57. Gear ring; 58. Round plate; 59. Rotating rod; 510. Adjusting block; 511. Limiting block; 512. Dressing block; 513. Telescopic rod; 514. Limiting groove; 515. Threaded section; 516. Threaded hole; 6. Board material. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Example 1: Reference Figure 1-9 The door frame reinforcement support connector integrated processing equipment shown includes a frame 1 and a forming assembly 3. The forming assembly 3 is installed on the frame 1, and the forming assembly 3 is used for roll forming of a plate 6; The input end and the output end of the forming component 3 are respectively provided with a pre-processing component 2 and a punching component 4, the pre-processing component 2 cleans the debris and removes the burrs of the plate 6, and the punching component 4 punches and bends the plate 6; The stamping component 4 is also provided with a trimming component 5, and the trimming component 5 is used to trim the plate 6 after stamping.
[0024] Molding component 3: Figure 2 As shown, the forming assembly 3 is installed on the frame 1 and is used for roll-forming the plate 6 so that the rectangular plate 6 is rolled into a desired structure according to demand; The forming assembly 3 includes a forming frame 32, a power box 31 and a forming unit. The forming frame 32 is installed on the frame 1, and multiple groups of the forming units are installed on the forming frame 32. The multiple groups of the forming units are driven by the power box 31. The multiple groups of the forming units convey the sheet 6 and perform roll forming on the sheet 6 under the drive of the power box 31. With the cooperation of the multiple groups of forming units, the sheet 6 is gradually rolled to reduce the stress generated by the sheet 6 during rolling and improve the accuracy of the connector. The forming unit includes a forming roller 34 and a support plate 35. A slide groove 33 for installing the forming unit is provided on the forming frame 32. A bearing seat 38 is slidably connected in the slide groove 33. The forming roller 34 for roll-forming the plate 6 is rotatably connected to the bearing seat 38. A screw 36 is also installed on the bearing seat 38. The forming frame 32 is provided with the support plate 35 corresponding to the position of the slide groove 33. The support plate 35 is installed on the forming frame 32 by bolts. A through hole corresponding to the position of the screw 36 is provided on the support plate 35. The screw 36 is also engaged with a nut 37 for limiting the position between the support plate 35. By adjusting the position relationship of the nut 37 on the screw 36, the position relationship of the bearing seat 38 in the slide groove 33 is adjusted, thereby realizing the spacing between the two sets of forming rollers 34 in the same longitudinal axis direction to adapt to the forming processing of plates 6 with different thicknesses.
[0025] Preprocessing component 2: Figure 3 , Figure 4 and Figure 5 As shown, it is used to grind the burrs of the plate 6 and clean up debris, so as to avoid the burrs from scratching the forming roller 34 and to avoid the presence of debris that affects the processing accuracy of the plate 6.
[0026] The pretreatment component 2 includes an extension plate 21 and a mounting plate 27. The extension plate 21 is installed at the input end of the forming component 3. There are two groups of extension plates 21, and a mounting plate 27 for supporting the plate 6 is provided between the two groups of extension plates 21. The mounting plate 27 is used to support the plate 6. The plate 6 is placed on the mounting plate 27 and moved toward the forming component 3. A mounting rod 24 is also provided between the two groups of extension plates 21. There are two groups of mounting rods 24, which are located on the upper and lower sides of the plate 6. A cleaning plate 25 is also provided on the facing surfaces between the two groups of mounting rods 24 and the plate 6. The cleaning plate 25 is provided with V-shaped bristles. When the plate 6 passes through the pretreatment component 2, it is cleaned by the bristles on the cleaning plate 25 to clean up the grinding debris and debris on the plate 6 to avoid affecting the subsequent forming process.
[0027] The extension plate 21 is connected to the limit plate 23 through the limit rod 22. By adjusting the position relationship of the limit rod 22 on the extension plate 21, the position relationship of the limit plate 23 can be adjusted so that the spacing between the two groups of limit plates 23 is adapted to the width size of the plate 6. The facing surfaces of the two groups of limit plates 23 are provided with sandpaper for grinding the side surfaces of the plate 6. The limit plate 23 is also provided with a grinding head 26 for grinding the top surface of the plate 6. The mounting plate 27 is provided with a grinding block 28 corresponding to the position of the grinding head 26. The grinding head 26 and the grinding block 28 are used to grind the plate 6. The flash on the lower two sides are polished; the polishing head 26 includes a rotating shaft 262 and a polishing ring 261, the rotating shaft 262 is installed on the limiting plate 23, and the rotating shaft 262 is connected to the polishing ring 261 through a rubber ring 263, the polishing ring 261 contacts the upper surface of the plate 6, the rubber ring 263 is deformed by extrusion, and under the action of the rubber ring 263, the polishing ring 261 will apply a downward pressure to the plate 6, so that the polishing ring 261, the plate 6 and the polishing block 28 are fitted together, and the plate 6 is polished when passing through the pretreatment component 2.
[0028] Stamping component 4: such as Figure 6 and Figure 7 As shown, the formed plate 6 is punched and cut so that the produced connector is suitable for the installation of the door frame; The punching assembly 4 includes a punching frame 41 and a folding plate 42. The punching frame 41 is installed on the frame 1. The folding plate 42 is connected to the top of the punching frame 41 through a support column 412. A mold is provided between the folding plate 42 and the punching frame 41. The mold includes an upper mold plate 47 and a lower mold plate 46. A channel is provided between the upper mold plate 47 and the lower mold plate 46 for the formed plate 6 to pass through. A punching cylinder 4 is installed on the folding plate 42. 5. Bending cylinder 44 and punching cylinder 413. A punching head 49 for punching the plate 6 is installed on the telescopic end of the punching cylinder 45. The punching head 49 performs punching processing on the plate 6. A bending head 48 for bending the plate 6 is installed on the telescopic end of the bending cylinder 44. The bending head 48 bends the plate 6 90 degrees. A punching head 414 for cutting the plate 6 is connected to the telescopic end of the punching cylinder 413. The punching head 414 cuts the plate 6.
[0029] The upper template 47 is provided with a through hole that is adapted to the size and corresponding to the position of the punching head 49, the lower template 46 is provided with a second blanking port 411 corresponding to the position of the punching head 49, the second blanking port 411 and the through hole are both connected to the channel, the stamping frame 41 is provided with a first blanking port 410 corresponding to the position of the second blanking port 411, the stamping frame 41 is provided with a guide plate 43 corresponding to the position of the first blanking port 410, the guide plate 43 drains the waste punched out by the punching head 49, the punching head 49 punches the plate 6, and the punched out waste falls from the first blanking port 410 and the second blanking port 411, and falls on the guide plate 43.
[0030] Trimming component 5: Figure 8 and Fig. 9 As shown, it is used to trim the plate 6 after punching. After the punching head 49 punches the plate 6, burrs and grooves will appear at the punching position of the plate 6. If they are not processed, the subsequent installation and assembly of the staff will be affected.
[0031] The trimming assembly 5 includes a trimming plate 53 and a mounting frame 51. The mold is provided with a mounting station for mounting the trimming assembly 5. The mounting stations are provided in two groups and are staggered. The mounting frame 51 is installed on the mold. The trimming plate 53 is mounted on the mounting frame 51 through a telescopic cylinder 52. A rotating sleeve 55 is rotatably connected to the trimming plate 53 through a bearing. The rotating sleeve 55 is driven by a motor 54. The rotating sleeve 55 is a cylindrical shell with two transparent ends. A gear ring 57 is sleeved on the outer wall of the rotating sleeve 55. A gear 56 meshing with the gear ring 57 is connected to the output end of the motor 54. The rotating sleeve 55 is also connected with trimming blocks 512 for trimming the plate 6 after punching. The trimming blocks 512 are provided in three groups and are arranged in a circular array around the axis of the rotating sleeve 55. The trimming blocks 512 are installed on the inner wall of the rotating sleeve 55 through telescopic rods 513. The rotating sleeve 55 is also provided with an adjustment mechanism for adjusting the positional relationship between the three groups of trimming blocks 512. The telescopic rods 513 are provided with springs. Under the elastic force of the springs, the trimming blocks 512 are always in contact with the adjustment mechanism to adapt to punching holes of different diameters.
[0032] The adjusting mechanism comprises an adjusting block 510 and a rotating rod 59. The rotating rod 59 is rotatably connected to the inside of the rotating sleeve 55 through a circular plate 58 and is coaxially arranged with the rotating sleeve 55. A threaded section 515 is provided on the bottom end of the rotating rod 59. The adjusting block 510 is also slidably connected to the rotating sleeve 55. The adjusting block 510 corresponds to the trimming block 512 in position and is slidably connected thereto. The adjusting block 510 is conical in shape, and a limiting block 511 is connected to the outer wall of the adjusting block 510. A limiting groove 514 matched with the limiting block 511 is provided on the inner wall of the sleeve 55. With the cooperation between the limiting block 511 and the limiting groove 514, the adjustment block 510 can only slide in the vertical direction to support and limit the three groups of trimming blocks 512. A threaded hole 516 engaged with the threaded section 515 is also provided on the facing ends of the adjustment block 510 and the rotating rod 59. Through the cooperation between the threaded section 515 and the threaded hole 516, the adjustment block 510 can be adjusted to slide in the vertical direction when the rotating rod 59 is rotated.
[0033] The trimming block 512 includes an L-shaped grinding portion and a connection portion with the rotating sleeve 55 , the telescopic rod 513 is mounted on the connection portion, and the grinding portion is used to flatten and grind the punched holes on the plate 6 .
[0034] The working principle of the present invention is as follows: During processing, the equipment is powered on and connected to an external PLC control center, and the start and stop of electrical components in the equipment are controlled by the PLC control center; One end of the plate 6 is first manually polished, and the polished plate 6 is input from the pretreatment component 2, and the plate 6 passes through the middle of the two sets of mounting rods 24. Since a cleaning plate 25 is provided on the facing surface of the mounting rod 24 and the plate 6, the bristles on the cleaning plate 25 clean the debris and sundries on the plate 6, and the cleaned plate 6 is input into the forming component 3, and the forming component 3 inputs and rolls the plate 6; According to the width of the plate 6, the spacing between the limiting plate 23 and the extension plate 21 is adjusted by adjusting the limiting rod 22, so that the limiting plate 23 fits the side wall of the plate 6, and the grinding head 26 and the grinding block 28 fit the upper and lower sides of the plate 6. When the forming component 3 drives the plate 6 to move, the plate 6 slides on the mounting plate 27, and at the same time, the sandpaper on the limiting plate 23 grinds the flash of the side wall of the plate 6, and the grinding head 26 and the grinding block 28 grind the flash on the upper and lower sides of the plate 6; the grinding ring 261 in the grinding head 26 is relatively located with the grinding block 28 The grinding ring 261 is pressed on the plate 6 to make the plate 6 contact with the grinding block 28. When the plate 6 slides, the flash on the lower side of the plate 6 is polished by the grinding block 28, and the grinding ring 261 is driven to rotate around the rotating shaft 262. Under the action of the rubber ring 263, the friction between the grinding ring 261 and the rotating shaft 262 is increased, and the friction between the grinding ring 261 and the rotating shaft 262 is greater than the friction between the grinding ring 261 and the plate 6, so that the flash on the upper side of the plate 6 is polished to prevent the flash and debris from damaging the molding component 3 and affecting the molding quality. The power box 31 in the forming assembly 3 is controlled to work, driving the forming roller 34 to rotate. When the forming roller 34 rotates, the sheet 6 is conveyed. At the same time, the forming roller 34 rolls the sheet 6 to form the sheet 6 into a desired shape. According to the sheet 6 of different thicknesses, the spacing between the forming rollers 34 in the longitudinal direction can be adjusted. By adjusting the position relationship of the nut 37 on the screw rod 36, the bearing seat 38 slides in the slide groove 33 to adjust the forming roller 34. After the sheet 6 is roller-formed by the forming assembly 3, it is conveyed to the punching assembly 4. The sheet 6 passes through the channel between the upper template 47 and the lower template 46. The PLC control center controls the punching cylinder 45 to work and extend, driving the punching head 49 to move toward the sheet 6 to perform a punching operation on the sheet 6. The punched waste is discharged from the second blanking port 411 on the lower template 46 and the first blanking port 410 on the punching frame 41, and falls on the guide plate 43 to be collected uniformly, completing the punching process of the sheet 6. After the plate 6 is punched, flash or depression will appear at the punching position. If it is not processed, it will affect the assembly of the staff; under the transportation of the forming component 3, the plate 6 moves to the trimming component 5, the telescopic cylinder 52 is controlled to work and extend, driving the trimming plate 53 to move toward the plate 6, the trimming block 512 contacts the plate 6, and pushes the recessed part of the plate 6 to reset to maintain the flatness of the plate 6, and the motor 54 is controlled to work and rotate, driving the gear 56 to rotate, through the meshing relationship between the gear 56 and the gear ring 57, the gear ring 57 drives the rotating sleeve 55 to rotate, and the telescopic rod 513 on the inner wall of the rotating sleeve 55 drives the trimming block 512 to rotate, and the punching position of the plate 6 is polished, and the trimming block 512 contacts the adjusting block 510. When the punching and polishing of the plate 6 are performed, the trimming block 512 will not move; According to the size of the punching hole on the plate 6, the spacing between the three groups of trimming blocks 512 can be adjusted, and the rotating rod 59 is rotated. The rotating rod 59 rotates on the circular plate 58, and the threaded section 515 at the bottom of the rotating rod 59 is engaged with the threaded hole 516 on the adjusting block 510, and the adjusting block 510 is adjusted to move upward or downward through the cooperation between the limiting block 511 and the limiting groove 514, so as to adjust the spacing between the three groups of trimming blocks 512 to adapt to the punching holes of different apertures; After the plate 6 is trimmed by the trimming assembly 5, the bending cylinder 44 is controlled to extend to perform a 90-degree bending process on the plate 6, and the breaking cylinder 413 is controlled to extend to drive the breaking head 414 to break the plate 6, thereby completing the processing of the door frame connector.
[0035] The electromechanical connection involved in the present invention is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, which belongs to common knowledge.
[0036] Components not described in detail herein are prior art.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An integrated processing device for door frame reinforcement support connectors, characterized in that: It comprises a frame (1) and a forming assembly (3), wherein the frame (1) is mounted with the forming assembly (3), and the forming assembly (3) is used for roll-forming a plate (6); The forming assembly (3) comprises a forming frame (32), a power box (31) and a forming unit; the forming frame (32) is mounted on the frame (1), and a plurality of groups of the forming units are mounted on the forming frame (32); the plurality of groups of the forming units are driven by the power box (31); and the plurality of groups of the forming units, driven by the power box (31), convey the plate (6) and perform roll forming on the plate (6) at the same time; A pre-processing component (2) and a punching component (4) are respectively provided at the input end and the output end of the forming component (3); the pre-processing component (2) cleans the sheet material (6) of debris and removes burrs, and the punching component (4) punches and bends the sheet material (6); The punching component (4) is also provided with a trimming component (5), and the trimming component (5) trims the plate (6) after punching.
2. The integrated processing equipment for door frame reinforcement support connector according to claim 1, characterized in that: The forming unit comprises a forming roller (34) and a support plate (35); a slide groove (33) for mounting the forming unit is provided on the forming frame (32); a bearing seat (38) is slidably connected in the slide groove (33); the forming roller (34) for roll-forming the plate (6) is rotatably connected to the bearing seat (38); a screw rod (36) is also installed on the bearing seat (38); the forming frame (32) is provided with the support plate (35) corresponding to the position of the slide groove (33); a through hole is provided on the support plate (35) corresponding to the position of the screw rod (36); and a nut (37) for limiting the position between the screw rod (36) and the support plate (35) is also engaged with the screw rod (36).
3. The integrated processing equipment for door frame reinforcement support connector according to claim 1, characterized in that: The pretreatment component (2) comprises an extension plate (21) and a mounting plate (27). The extension plate (21) is mounted on the input end of the forming component (3). Two groups of the extension plates (21) are provided, and a mounting plate (27) for supporting the plate (6) is provided between the two groups of the extension plates (21). A mounting rod (24) is also provided between the two groups of the extension plates (21). Two groups of the mounting rods (24) are provided and are located on the upper and lower sides of the plate (6). A cleaning plate (25) is also provided on the facing surfaces between the two groups of the mounting rods (24) and the plate (6), and V-shaped bristles are provided on the cleaning plate (25).
4. The integrated processing equipment for door frame reinforcement support connector according to claim 3, characterized in that: The extension plate (21) is connected to a limit plate (23) via a limit rod (22); sandpaper for grinding the side surface of the plate (6) is provided on the facing surfaces of the two sets of limit plates (23); a grinding head (26) for grinding the top surface of the plate (6) is also provided on the limit plate (23); a grinding block (28) corresponding to the position of the grinding head (26) is provided on the mounting plate (27); the grinding head (26) comprises a rotating shaft (262) and a grinding ring (261); the rotating shaft (262) is mounted on the limit plate (23), and the grinding ring (261) is connected to the rotating shaft (262) via a rubber ring (263).
5. The integrated processing equipment for door frame reinforcement support connector according to claim 1, characterized in that: The punching assembly (4) comprises a punching frame (41) and a folding plate (42), wherein the punching frame (41) is mounted on the frame (1), the folding plate (42) is connected to the top of the punching frame (41) via a support column (412), a mold is provided between the folding plate (42) and the punching frame (41), the mold comprises an upper mold plate (47) and a lower mold plate (46), and a mold for forming the molded product is provided between the upper mold plate (47) and the lower mold plate (46). The folding plate (42) is provided with a punching cylinder (45), a bending cylinder (44) and a breaking cylinder (413); the telescopic end of the punching cylinder (45) is provided with a punching head (49) for punching holes in the plate (6); the telescopic end of the bending cylinder (44) is provided with a bending head (48) for bending the plate (6); and the telescopic end of the breaking cylinder (413) is connected with a breaking head (414) for cutting the plate (6).
6. The integrated processing equipment for door frame reinforcement support connector according to claim 5, characterized in that: The upper template (47) is provided with a through hole whose size matches that of the punching head (49) and whose position corresponds to that of the punching head (49); the lower template (46) is provided with a second blanking opening (411) corresponding to the position of the punching head (49); the second blanking opening (411) and the through hole are both connected to the channel; the punching frame (41) is provided with a first blanking opening (410) corresponding to the position of the second blanking opening (411); the punching frame (41) is provided with a guide plate (43) corresponding to the position of the first blanking opening (410); the guide plate (43) guides waste material punched out by the punching head (49).
7. The integrated processing equipment for door frame reinforcement support connector according to claim 5, characterized in that: The trimming assembly (5) comprises a trimming plate (53) and a mounting frame (51); the mould is provided with a mounting station for mounting the trimming assembly (5); two groups of the mounting stations are provided and are staggered; the mounting frame (51) is mounted on the mould; the trimming plate (53) is mounted on the mounting frame (51) via a telescopic cylinder (52); a rotating sleeve (55) is rotatably connected to the trimming plate (53); the rotating sleeve (55) is driven by a motor (54); the rotating sleeve (55) is also connected to a trimming block (512) for trimming the plate (6) after stamping; three groups of the trimming blocks (512) are provided and are arranged in a ring array around the axis of the rotating sleeve (55).
8. The integrated processing equipment for door frame reinforcement support connector according to claim 7, characterized in that: The rotating sleeve (55) is a cylindrical shell with two transparent ends. A gear ring (57) is sleeved on the outer wall of the rotating sleeve (55). A gear (56) meshing with the gear ring (57) is connected to the output end of the motor (54). The trimming blocks (512) are mounted on the inner wall of the rotating sleeve (55) via telescopic rods (513). An adjusting mechanism for adjusting the positional relationship between the three groups of trimming blocks (512) is also provided inside the rotating sleeve (55).
9. The integrated processing equipment for door frame reinforcement support connector according to claim 8, characterized in that: The adjusting mechanism comprises an adjusting block (510) and a rotating rod (59); the rotating rod (59) is rotatably connected to the inside of the rotating sleeve (55) through a circular plate (58) and is coaxially arranged with the rotating sleeve (55); a threaded section (515) is provided on the bottom end of the rotating rod (59); the adjusting block (510) is also slidably connected to the rotating sleeve (55); the adjusting block (510) and the trimming block (512) correspond in position to each other and are slidably connected thereto; the adjusting block (510) is conical in shape; a limiting block (511) is connected to the outer wall of the adjusting block (510); a limiting groove (514) adapted to the limiting block (511) is provided on the inner wall of the rotating sleeve (55); and a threaded hole (516) meshing with the threaded section (515) is also provided on the facing ends of the adjusting block (510) and the rotating rod (59).
10. The integrated processing equipment for door frame reinforcement support connector according to claim 8, characterized in that: The trimming block (512) comprises an L-shaped grinding portion and a connection portion with the rotating sleeve (55); the telescopic rod (513) is mounted on the connection portion; and the grinding portion flattens and grinds the punched holes on the plate (6).
Citation Information
Patent Citations
Machining equipment for vehicle window glass guide rail
CN106041538A
Forming machine for forming outer side plate of hose box of sprinkler
CN111015236A
Process for finishing and correcting surfaces of stamping parts
CN111531056A
Punching device and punching method for sheet metal part
CN117484304A
Metal door and window hole machining device and machining method thereof
CN118635364A
Cited By
Bending and cutting-off equipment for stainless steel round bar machining
CN120663141A
A bending and cutting device for stainless steel round bar machining
CN120663141B
Door seal profile rolling forming device
CN122231154A