Microbiological detection culture device and method

By integrating intelligent environment control, automatic sample processing, real-time image monitoring and rapid detection modules in the microbial detection and culture device, the problems of inaccurate environmental control, low degree of automation and long detection time in the existing technology are solved, and efficient and accurate microbial detection and culture process.

CN119391530AInactive Publication Date: 2025-02-07ZHEJIANG UNIV

Patent Information

Application Number
CN202411508923.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing microbial detection and culture devices cannot accurately control the culture environment, have low automation, and have a long detection time, resulting in unstable microbial growth environment, low detection efficiency and delayed results.

Method used

A microbial detection and cultivation device is designed, including an intelligent environmental control system, an automatic sample processing and operating system, a real-time image monitoring and analysis system, and a rapid detection module. The device realizes precise adjustment of environmental parameters through precision sensors and feedback control systems, automatic processing of samples by robotic arms, real-time monitoring and analysis of high-definition cameras and image analysis systems, and rapid detection of microfluidic technology and optical sensors.

Benefits of technology

Accurate control of the microbial culture environment is achieved, detection efficiency and reliability of results are improved, errors and pollution risks of manual intervention are reduced, and detection time is significantly shortened.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119391530A_ABST
    Figure CN119391530A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of microorganisms, and particularly relates to a microorganism detection culture device and method.The system comprises an intelligent environment control system, and a sensor monitors the temperature, humidity and gas concentration of a culture environment in real time to ensure that environment parameters needed by microorganism growth are kept in the optimal state; the automatic sample processing and operating system avoids pollution or errors caused by manual intervention through a mechanical arm or an automatic transmission device; the real-time image monitoring and analyzing system is used for monitoring the growth state of the microorganisms in the culture dish; the camera can continuously shoot images in the culture process; the rapid detection module rapidly obtains activity information of microorganisms, rapid detection is achieved, and time needed by traditional culture is shortened. According to the invention, accurate control, automatic operation and rapid detection are realized, and an efficient, safe and intelligent solution is provided for microbial culture and detection.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to but is not limited to the field of microbial technology, and in particular relates to a microbial detection and cultivation device and method. Background Art

[0002] At present, microbial detection and culture devices usually include standard equipment such as culture dishes, constant temperature boxes and culture media. These devices rely on manual operation, use culture media to grow and culture microorganisms, and observe the growth of microorganisms by naked eyes or microscope. However, this traditional microbial culture method has the following limitations:

[0003] 1. Imprecise control of the culture environment: Environmental parameters such as temperature, humidity, and gas concentration in the incubator are difficult to control accurately, resulting in poor repeatability of culture results.

[0004] 2. Low degree of automation: The traditional culture process relies on manual operation, which is prone to cross-contamination and errors, especially in large-scale testing, which is inefficient.

[0005] 3. Long detection time: The culture cycle of microorganisms is long, usually taking several hours to several days. It is impossible to detect the growth of microorganisms in real time and quickly, which delays diagnosis and decision-making.

[0006] Technical issues that need to be solved:

[0007] 1. Accurately control the culture environment: Existing culture devices cannot accurately control environmental parameters such as temperature, humidity, and gas concentration, resulting in an unstable microbial growth environment and affecting the accuracy of culture results.

[0008] 2. Insufficient automation and intelligence: The existing equipment has a low level of automation, and the culture, detection and analysis processes rely on manual labor, which is inefficient, especially when processing large quantities of samples.

[0009] 3. Real-time monitoring and rapid detection: Traditional microbial culture devices cannot monitor microbial growth in real time and cannot achieve rapid detection, which prolongs the detection time. Summary of the invention

[0010] In view of the problems existing in the prior art, the present invention provides a microorganism detection and cultivation device and method.

[0011] The present invention is implemented as follows: a microorganism detection and cultivation device, the device comprising:

[0012] Intelligent environmental control system, the culture device is equipped with precision sensors, including temperature sensors, humidity sensors and carbon dioxide concentration sensors; these sensors monitor the temperature, humidity and gas concentration of the culture environment in real time, and automatically adjust the heating device, humidification device and gas input module through the feedback control system to ensure that the environmental parameters required for microbial growth are maintained in the optimal state; the system also has environmental data recording and historical data analysis functions, which is convenient for tracing and optimizing experimental conditions;

[0013] Automatic sample processing and operation system, including sample injection, culture medium addition, culture dish transportation and other steps; through the robotic arm or automatic transmission device, the system can automatically complete the culture and operation of samples throughout the process, avoiding contamination or errors caused by human intervention; at the same time, the sample processing module can process multiple groups of samples at the same time, improving the efficiency of large-scale testing; the device is equipped with a disinfection and cleaning system to ensure the cleanliness of the culture dish and operation area after each operation;

[0014] Real-time image monitoring and analysis system. The culture device integrates a high-definition camera and an image analysis system to monitor the growth status of microorganisms in the culture dish in real time. The camera can continuously capture images during the culture process and automatically analyze the growth rate, colony count and morphological changes of microorganisms through built-in image processing algorithms. The system can automatically determine whether the growth of microorganisms is normal according to preset standards, and issue an alarm when an abnormality is detected, or automatically generate a report of the test results.

[0015] The rapid detection module, combined with microfluidics technology, can determine the growth of microorganisms by detecting changes in metabolites in the culture medium in the early stages of cultivation. By using optical sensors to detect changes in color and turbidity in the culture medium, the system can quickly obtain information on the activity of microorganisms and achieve rapid detection, shortening the time required for traditional cultivation. The module also supports the detection of specific markers of different microorganisms and is suitable for rapid screening and classification of a variety of microorganisms.

[0016] Furthermore, the intelligent environment control system specifically includes:

[0017] Sensor modules, such as temperature sensors, humidity sensors, and carbon dioxide concentration sensors, are distributed in different locations of the culture chamber and are responsible for real-time monitoring of environmental parameters in the culture chamber, such as temperature, humidity, and gas concentration;

[0018] The feedback control system is connected to the sensor module and automatically adjusts the working state of the heating and humidifier by analyzing the sensor feedback information to ensure that the temperature and humidity in the cavity are maintained within the preset range;

[0019] A heater and a humidifier connected to a feedback control system for heating and humidifying;

[0020] The gas input module is connected to the feedback control system to adjust the concentration of carbon dioxide and oxygen according to the feedback data to meet the growth requirements of different microorganisms;

[0021] The data recording and optimization module is connected to the feedback control system to automatically record environmental data and generate historical data curves. Users can view and analyze these data through the interface to optimize experimental conditions or trace abnormal situations during the experiment.

[0022] Furthermore, the automatic sample processing and operating system specifically includes:

[0023] The sample processing module is equipped with an automated robotic arm or conveying device, which is responsible for completing steps such as sample injection, culture medium addition, and culture dish transportation. The samples are placed on a designated tray, and the robotic arm transfers the samples one by one to the culture dish and injects a specific amount of culture medium.

[0024] The automated operation module is connected to the sample processing module. Through program preset, the sample processing module can perform sample operations according to the specified process and automatically record the operation details and time simultaneously;

[0025] The cleaning and disinfection system is connected to the sample processing module. After each operation, the cleaning and disinfection functions are automatically started, and disinfectant is used to clean the culture dishes and work areas to prevent cross contamination. The cleaning device includes a nozzle and a flow system to ensure that the environment meets sterile standards after each sample is processed.

[0026] Furthermore, the real-time image monitoring and analysis system specifically includes:

[0027] The image acquisition and analysis module integrates a high-definition camera, which is fixed at an appropriate position in the culture chamber and can continuously capture the growth of microorganisms in the culture dish;

[0028] The transmission module is connected to the image acquisition and analysis module and is used to transmit the images taken by the camera;

[0029] An image processing unit, connected to the transmission module, with an embedded image recognition algorithm, for automatically identifying and analyzing the number of colonies, morphological changes, and growth rate;

[0030] The intelligent analysis unit is connected to the image processing unit. Based on the image analysis results, it determines whether the growth of microorganisms is normal according to preset standards. If an abnormality is detected, such as the failure to form colonies or abnormal morphology, the system will automatically issue an alarm to prompt the user for further processing. The analysis results can automatically generate a report and store it in the database for subsequent analysis and query.

[0031] Furthermore, the rapid detection module specifically includes:

[0032] Microfluidic chips are used to separate metabolites or specific microbial markers in samples. The activity of microorganisms can be determined by detecting changes in metabolites in the early stages of cultivation.

[0033] Optical sensors can quickly obtain microbial growth information by detecting changes in color and turbidity in the culture medium.

[0034] Another object of the present invention is to provide a microbial detection and cultivation method based on the microbial detection and cultivation device, the method specifically comprising:

[0035] S1: When the sample is placed in the culture device, the sensor begins to monitor the temperature, humidity and gas concentration in the culture chamber in real time; the system automatically adjusts the heating, humidification equipment and gas input according to the sensor readings through a feedback control algorithm to ensure that the environmental parameters required for microbial culture are always at the set values; the closed-loop control system can dynamically adjust environmental conditions according to real-time data to avoid parameter fluctuations and provide a constant and suitable environment for microbial growth;

[0036] S2: The robotic arm or automatic transfer device is responsible for transferring the sample from the input end to the culture dish and automatically injecting the required culture medium. The entire process is controlled by programming to ensure the accuracy of the sample injection volume and culture medium volume, avoiding errors and contamination in manual operation. After the sample operation is completed, the system automatically starts the disinfection and cleaning program to ensure the cleanliness of the device and prepare for the next batch of operations.

[0037] S3: The camera regularly captures images in the culture dish, and the image processing unit analyzes the captured images to automatically identify the number, size, and morphological changes of microbial colonies. The image processing algorithm can infer the health status of microorganisms by calculating the growth rate and area changes of each colony, and generate real-time reports for user reference. If abnormal colonies or growth cessation are found, the system will remind users to intervene through the interface or alarm system.

[0038] S4: In the early stages of sample culture, the microfluidic chip separates and detects metabolites in the sample; the optical sensor determines the growth of microorganisms by detecting color and turbidity changes in the culture medium; based on the changes in metabolites and the sensor readings, the system can quickly draw preliminary judgments on microbial activity, significantly shortening the traditional detection time.

[0039] Another object of the present invention is to provide a computer device, characterized in that the computer device includes a memory and a processor, the memory stores a computer program, and when the computer program is executed by the processor, the processor executes the steps of the microorganism detection and cultivation method.

[0040] Another object of the present invention is to provide a computer-readable storage medium storing a computer program, which, when executed by a processor, enables the processor to perform the steps of the microorganism detection and cultivation method.

[0041] Another object of the present invention is to provide an information data processing terminal, which is used to implement the microorganism detection and cultivation system.

[0042] In combination with the above technical solutions and the technical problems solved, the advantages and positive effects of the technical solutions to be protected by the present invention are as follows:

[0043] First, 1. Precisely control the microbial culture environment and improve the accuracy of results: Through the intelligent environmental control system, the culture device can accurately adjust the temperature, humidity and gas concentration in the incubator to ensure the consistency of the environment for each experiment, greatly improving the repeatability and accuracy of the microbial culture results.

[0044] 2. Automation and intelligence to improve efficiency and reduce pollution: The automatic sample processing module realizes the automation of sample injection, culture medium addition and other steps, reduces the cross-contamination caused by manual intervention, and greatly improves the efficiency of large-scale testing, which is suitable for the rapid processing of batch samples.

[0045] 3. Real-time monitoring and image analysis to understand the cultivation status in real time: Through the image analysis system, the growth of microorganisms can be automatically monitored, abnormalities can be found in time and reports can be generated, reducing the errors of traditional manual observation. The real-time monitoring function also improves the transparency of the cultivation process and makes the experimental process more controllable.

[0046] 4. Rapid detection and shortened detection time: Through the rapid detection module, the growth of microorganisms can be quickly judged according to the changes in metabolites in the early stage of cultivation, which shortens the detection time and improves the timeliness and efficiency of detection. It is particularly suitable for scenarios that require rapid diagnosis and treatment.

[0047] In summary, the microbial detection and cultivation device proposed in the present invention solves the problems of inaccurate culture environment control, low degree of automation, long detection time, etc. in the prior art, realizes precise control, automated operation and rapid detection, and provides an efficient, safe and intelligent solution for microbial cultivation and detection.

[0048] Second, the technical solution of the present invention mainly solves several key problems existing in existing microbial culture and detection technologies in industrial applications, and achieves significant technological progress.

[0049] ###1) Technical issues of existing technologies

[0050] -Manual operation errors and contamination risks: Existing microbial culture processes mostly rely on manual operations, including sample handling, culture dish transportation, etc., which are easily affected by human intervention, resulting in errors and contamination, which in turn affects the accuracy of the test results.

[0051] - Inaccurate environmental control: The environmental control in traditional microbial culture devices, especially the control of parameters such as temperature, humidity, and gas concentration, is not precise enough to ensure the optimal state of microbial growth conditions.

[0052] -Long culture cycle: The traditional culture detection cycle of microorganisms is long, usually taking several days or even longer, which cannot meet the needs of rapid detection, especially in the medical and food industries. Delayed detection has serious consequences.

[0053] -Inconvenient data recording and analysis: The existing system lacks automated data recording and analysis functions. Experimental data mostly rely on manual recording. The process of backtracking and optimizing experimental conditions is cumbersome and inefficient.

[0054] ###2) Technical Advancement of the Invention

[0055] -Fully automated operation reduces contamination and errors: Through the automatic sample handling system, the robotic arm or transmission device is fully automated, avoiding contamination or operational errors caused by manual intervention and improving experimental stability and accuracy.

[0056] -Precise environmental control: The intelligent environmental control system can adjust the temperature, humidity and gas concentration in real time to ensure that the microbial cultivation process is always in the optimal state. In addition, the system has data recording and analysis functions, which facilitates the traceability and optimization of experimental conditions and improves the overall efficiency of the experiment.

[0057] - Significantly shorten the detection cycle: Combined with the rapid detection module, through microfluidic technology and optical sensors, the growth of microorganisms can be judged in the early stage of cultivation, which greatly shortens the detection time and shortens the entire cultivation process by at least 30%-50% compared with traditional methods.

[0058] -Real-time monitoring and intelligent analysis: Through high-definition cameras and image analysis systems, the growth of microorganisms can be monitored in real time, the growth status of microorganisms can be automatically detected and analyzed, alarms can be issued in a timely manner, and test reports can be generated, which improves the intelligence level of the detection process.

[0059] ###3) Effect comparison table

[0060] In order to more clearly demonstrate the effect of the present invention, the following table compares the technical solution of the present invention with the typical situation of the prior art. In order to more clearly demonstrate the effect of the present invention, the following table compares the technical solution of the present invention with the typical situation of the prior art. The present invention greatly improves the efficiency and accuracy of microbial cultivation and detection through automated operation, intelligent environmental control and real-time data analysis, and solves the limitations of the prior art in terms of operating errors, environmental control, detection cycle, etc.

[0061] The technical solution of the present invention has achieved significant improvement in the operation mode. Compared with the prior art that relies on manual operation and is prone to errors and contamination, the present invention introduces an automated sample processing system that can completely avoid manual intervention, achieve 100% automation in operation, and reduce the error rate by 90%. This greatly improves the accuracy and repeatability of the operation, while reducing the impact of human errors on the results.

[0062] In terms of environmental control, the existing technology cannot accurately control key environmental parameters such as temperature, humidity and gas concentration through manual adjustment. The present invention achieves accurate adjustment of these parameters through an intelligent environmental control system, and the environmental control accuracy is improved by 30%. This intelligent adjustment ensures the stability and consistency of the culture conditions, thereby improving the reliability of the test results.

[0063] In addition, the present invention has also made significant progress in detection cycle and sample processing capacity. The traditional method takes 3-7 days to complete the detection, while the rapid detection module of the present invention can be completed within 24-48 hours, shortening the detection cycle by more than 50%. At the same time, the automated system can process multiple groups of samples at the same time, and the sample processing efficiency is improved by 50%. Through real-time monitoring and automated data analysis, the data processing and analysis efficiency is improved by 60%, and the automatic disinfection and cleaning system saves 40% of the operating time, ensuring the cleanliness and safety of the experimental environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0064] Figure 1 is a structural diagram of a microorganism detection and cultivation device provided in an embodiment of the present invention;

[0065] Figure 2 is a structural diagram of an intelligent environment control system provided by an embodiment of the present invention;

[0066] Figure 3 is a structural diagram of an automatic sample processing and operating system provided by an embodiment of the present invention;

[0067] Figure 4 is a structural diagram of a real-time image monitoring and analysis system provided by an embodiment of the present invention;

[0068] Figure 5 is a flow chart of a microbial detection and cultivation method provided by an embodiment of the present invention;

[0069] In the figure: 1. Intelligent environmental control system; 2. Automatic sample processing and operation system; 3. Real-time image monitoring and analysis system; 4. Rapid detection module; 5. Sensor module; 6. Feedback control system; 7. Heater, humidifier; 8. Gas input module; 9. Data recording and optimization module; 10. Sample processing module; 11. Automated operation module; 12. Cleaning and disinfection system; 13. Image acquisition and analysis module; 14. Transmission module; 15. Image processing unit; 16. Intelligent analysis unit. DETAILED DESCRIPTION

[0070] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0071] like Figure 1 As shown, an embodiment of the present invention provides a microorganism detection and cultivation device, the device comprising:

[0072] Intelligent environmental control system 1. Precision sensors are installed in the culture device, including temperature sensors, humidity sensors and carbon dioxide concentration sensors. These sensors monitor the temperature, humidity and gas concentration of the culture environment in real time, and automatically adjust the heating device, humidification device and gas input module through the feedback control system to ensure that the environmental parameters required for microbial growth are maintained in the optimal state. The system also has environmental data recording and historical data analysis functions to facilitate traceability and optimization of experimental conditions.

[0073] Automatic sample processing and operation system 2, including steps such as sample injection, culture medium addition, and culture dish transportation; through a robotic arm or automatic transmission device, the system can automatically complete the culture and operation of samples throughout the process, avoiding contamination or errors caused by human intervention; at the same time, the sample processing module can process multiple groups of samples at the same time, improving the efficiency of large-scale testing; the device is equipped with a disinfection and cleaning system to ensure the cleanliness of the culture dish and operation area after each operation;

[0074] Real-time image monitoring and analysis system 3. The culture device integrates a high-definition camera and an image analysis system to monitor the growth status of microorganisms in the culture dish in real time. The camera can continuously capture images during the culture process and automatically analyze the growth rate, colony count and morphological changes of the microorganisms through the built-in image processing algorithm. The system can automatically determine whether the growth of microorganisms is normal according to preset standards, and issue an alarm when an abnormality is detected, or automatically generate a report of the test results.

[0075] The rapid detection module 4, combined with microfluidics technology, can determine the growth of microorganisms by detecting changes in metabolites in the culture medium in the early stages of cultivation; by detecting changes in color and turbidity in the culture medium through optical sensors, the system can quickly obtain information on the activity of microorganisms and achieve rapid detection, thus shortening the time required for traditional cultivation; the module also supports the detection of specific markers of different microorganisms, and is suitable for rapid screening and classification of a variety of microorganisms.

[0076] like Figure 2 As shown, the intelligent environment control system 1 specifically includes:

[0077] Sensor modules 5, such as temperature sensors, humidity sensors and carbon dioxide concentration sensors, are distributed in different positions of the culture chamber and are responsible for real-time monitoring of environmental parameters in the culture chamber, such as temperature, humidity and gas concentration;

[0078] The feedback control system 6 is connected to the sensor module 5 and automatically adjusts the working state of the heating and humidifier by analyzing the sensor feedback information to ensure that the temperature and humidity in the cavity are maintained within a preset range;

[0079] A heater and a humidifier 7, connected to the feedback control system 6, for heating and humidifying;

[0080] The gas input module 8 is connected to the feedback control system and adjusts the concentration of carbon dioxide and oxygen according to the feedback data to meet the growth requirements of different microorganisms;

[0081] The data recording and optimization module 9 is connected to the feedback control system 6 and is used to automatically record environmental data and generate historical data curves. Users can view and analyze these data through the interface to optimize experimental conditions or trace abnormal situations during the experiment.

[0082] The microbial detection and cultivation device provided in the embodiment of the present invention relies on the cooperation of multiple modules to realize the automation and efficient microbial cultivation and detection of the whole process through intelligent environment control, automatic sample processing, real-time image monitoring and analysis, and rapid detection modules. The detailed implementation steps of each functional module are described below:

[0083] Step 1: Initialize the system and set up the environment

[0084] 1) Sensor module calibration: After starting the device, the system first performs self-inspection and calibration on the temperature sensor, humidity sensor, carbon dioxide concentration sensor, etc. to ensure that each sensor can accurately feedback the environmental parameters in the culture chamber in real time when working.

[0085] 2) Input experimental parameters: The user sets the environmental conditions such as temperature, humidity and carbon dioxide concentration required by the experiment through the operation interface. The system transmits these target parameters to the feedback control system 6.

[0086] 3) Environmental preset adjustment:

[0087] Temperature regulation: According to the target temperature, the heater 7 starts to work by heating the air in the cavity. The sensor monitors the temperature change in real time and feeds it back to the feedback control system 6 until the temperature stabilizes within the target value range.

[0088] Humidity adjustment: The humidifier 7 is started according to the set humidity value, and the sensor monitors the humidity in the cavity in real time to ensure that the humidity in the cavity is within the target range.

[0089] Gas concentration adjustment: The gas input module 8 automatically adjusts the gas concentration in the cavity according to the set carbon dioxide concentration to ensure a gas environment suitable for the growth of different microorganisms.

[0090] Step 2: Sample processing and culture

[0091] 1) Sample preparation: Set the sample type and quantity required for the experiment on the operation interface, and the system will start the automatic sample processing module according to the set instructions.

[0092] 2) Sample injection and culture medium addition: The sample processing module injects the sample to be tested into the culture dish through a robotic arm. The system automatically distributes the culture medium and accurately adds the sample according to the experimental requirements to complete the preliminary processing of the sample.

[0093] 3) Culture dish transportation: The robotic arm transports the culture dish containing the sample and culture medium to the appropriate position in the culture chamber to ensure that the sample is cultured under the same environmental conditions.

[0094] 4) Disinfection and cleaning: After each sample processing, the system will start the disinfection and cleaning module to ensure the sterile environment of the sample operation area and culture dish to avoid cross contamination.

[0095] Step 3: Real-time monitoring and image analysis

[0096] 1) Image acquisition: The system starts the real-time image monitoring module, and the high-definition camera begins to capture the growth status of microorganisms in the culture dish. The camera can regularly capture high-resolution images to monitor the growth of the colony during the culture process.

[0097] 2) Image analysis:

[0098] The system's built-in image processing algorithm analyzes image data, automatically identifies the number, size and morphological changes of colonies, and generates a colony growth curve.

[0099] The image analysis system is also able to identify anomalies, such as abnormal growth, contamination, etc. When an anomaly is detected, the system will sound an alarm and automatically record the relevant data.

[0100] 3) Report generation: Based on the standards set by the user, the system can automatically generate a test report, including parameters such as colony growth rate, colony density, morphology, etc., to help users quickly obtain experimental results.

[0101] Step 4: Rapid testing and result feedback

[0102] 1) Rapid detection module startup:

[0103] The system starts the rapid detection module according to the set experimental cycle. In the early stage of microbial cultivation, the optical sensor begins to detect changes in metabolites in the culture medium and judges the activity of the microorganisms by analyzing the color and turbidity changes in the culture medium.

[0104] For specific microorganisms, the system can also quickly classify and screen them by detecting specific markers of their metabolites, ensuring that abnormal or problematic microbial samples are discovered at an early stage.

[0105] 2) Data analysis and output:

[0106] The system compares and analyzes the detected biological metabolism data with historical data, and uses big data analysis algorithms (such as support vector machines or random forest algorithms) to quickly determine the growth conditions and classification results of microorganisms.

[0107] The final analysis results will be displayed through the user interface, and users can quickly adjust the culture conditions or optimize the experimental steps based on these data to shorten the experimental cycle.

[0108] Step 5: Data Recording and Optimization

[0109] 1) Environmental data recording:

[0110] The data recording and optimization module 9 in the system will automatically store the environmental data (temperature, humidity, gas concentration, etc.) during the entire cultivation process and generate historical data curves for users to analyze changes in key parameters during the experiment.

[0111] 2) Archiving and tracing of experimental results:

[0112] The system can archive all data of each experiment, including environmental parameters, colony growth conditions, test results, etc., to facilitate users to trace back and analyze in future experiments.

[0113] 3) Data optimization:

[0114] Based on historical data, the system will provide users with optimization suggestions by analyzing the impact of parameters such as temperature and humidity on experimental results, helping to improve future experimental settings and increase the success rate of experiments.

[0115] like Figure 3 As shown, the automatic sample processing and operating system 2 specifically includes:

[0116] The sample processing module 10 is equipped with an automated robotic arm or conveying device, which is responsible for completing steps such as sample injection, culture medium addition, and culture dish transportation; the samples are placed on a designated tray, and the robotic arm transfers the samples one by one into the culture dish and injects a specific amount of culture medium;

[0117] The automated operation module 11 is connected to the sample processing module 10. Through program preset, the sample processing module can perform sample operations according to the specified process and automatically record the operation details and time simultaneously;

[0118] The cleaning and disinfection system 12 is connected to the sample processing module 10. After each operation, the cleaning and disinfection function is automatically started, and the culture dish and the working area are cleaned with disinfectant to prevent cross contamination. The cleaning device includes a nozzle and a flow system to ensure that the environment can meet the sterility standard after each sample is processed.

[0119] like Figure 4 As shown, the real-time image monitoring and analysis system 3 specifically includes:

[0120] The image acquisition and analysis module 13 integrates a high-definition camera, which is fixed at an appropriate position in the culture chamber and can continuously capture the growth of microorganisms in the culture dish;

[0121] The transmission module 14 is connected to the image acquisition and analysis module 13 and is used to transmit the image captured by the camera;

[0122] The image processing unit 15 is connected to the transmission module 14 and has an embedded image recognition algorithm for automatically identifying and analyzing the number, morphological changes and growth rate of bacterial colonies;

[0123] The intelligent analysis unit 16 is connected to the image processing unit 15, and determines whether the growth of microorganisms is normal according to the preset standards based on the image analysis results. If an abnormality is detected, such as the failure of colonies to form or abnormal morphology, the system will automatically issue an alarm to prompt the user for further processing; the analysis results can automatically generate a report and store it in the database for subsequent analysis and query.

[0124] The rapid detection module specifically includes:

[0125] Microfluidic chips are used to separate metabolites or specific microbial markers in samples. The activity of microorganisms can be determined by detecting changes in metabolites in the early stages of cultivation.

[0126] Optical sensors can quickly obtain microbial growth information by detecting changes in color and turbidity in the culture medium.

[0127] like Figure 5 As shown, the embodiment of the present invention provides a microorganism detection and cultivation method based on the microorganism detection and cultivation device as described in claims 1-5, and the method specifically includes:

[0128] S1: When the sample is placed in the culture device, the sensor begins to monitor the temperature, humidity and gas concentration in the culture chamber in real time; the system automatically adjusts the heating, humidification equipment and gas input according to the sensor readings through a feedback control algorithm to ensure that the environmental parameters required for microbial culture are always at the set values; the closed-loop control system can dynamically adjust environmental conditions according to real-time data to avoid parameter fluctuations and provide a constant and suitable environment for microbial growth;

[0129] S2: The robotic arm or automatic transfer device is responsible for transferring the sample from the input end to the culture dish and automatically injecting the required culture medium. The entire process is controlled by programming to ensure the accuracy of the sample injection volume and culture medium volume, avoiding errors and contamination in manual operation. After the sample operation is completed, the system automatically starts the disinfection and cleaning program to ensure the cleanliness of the device and prepare for the next batch of operations.

[0130] S3: The camera regularly captures images in the culture dish, and the image processing unit analyzes the captured images to automatically identify the number, size, and morphological changes of microbial colonies. The image processing algorithm can infer the health status of microorganisms by calculating the growth rate and area changes of each colony, and generate real-time reports for user reference. If abnormal colonies or growth cessation are found, the system will remind users to intervene through the interface or alarm system.

[0131] S4: In the early stages of sample culture, the microfluidic chip separates and detects metabolites in the sample; the optical sensor determines the growth of microorganisms by detecting color and turbidity changes in the culture medium; based on the changes in metabolites and the sensor readings, the system can quickly draw preliminary judgments on microbial activity, significantly shortening the traditional detection time.

[0132] The microbial detection and cultivation device of the present invention combines an intelligent environmental control system, an automatic sample processing system, a real-time image monitoring and analysis system, and a rapid detection module, and can efficiently and accurately cultivate and detect microorganisms. In practical applications, the device not only improves experimental efficiency, but also significantly reduces the error and contamination risks caused by manual intervention.

[0133] First, the intelligent environmental control system monitors the environmental parameters inside the culture device in real time through precision sensors (including temperature sensors, humidity sensors, and carbon dioxide concentration sensors). The data collected by the sensors is automatically adjusted through the feedback control system to the heating device, humidification device, and gas input module in the device to ensure that the culture environment remains in the optimal state. This system also has data recording and analysis functions, which can trace back changes in environmental conditions after the experiment to help optimize the parameter settings for subsequent experiments.

[0134] Secondly, the automatic sample handling and operation system uses a robotic arm or a transmission device to achieve fully automatic sample processing, including sample injection, culture medium addition, culture dish transportation and other operation steps. The system can process multiple groups of samples at the same time, improving the efficiency of large-scale testing. After each operation is completed, the device automatically starts the disinfection and cleaning program to ensure that the culture dish and operation area remain clean and avoid cross contamination. This fully automated operation reduces human intervention, thereby improving the stability and reliability of the experiment.

[0135] Third, the real-time image monitoring and analysis system integrates high-definition cameras and image processing algorithms to capture the growth process of microorganisms in real time. The system automatically analyzes the growth status of the colonies in the image, including parameters such as growth rate, quantity, and morphological changes, and determines whether there are abnormalities based on the set standards. Once abnormal growth is detected, the system will issue an alarm and generate a report, allowing researchers to monitor the progress of the experiment at any time and respond quickly.

[0136] Finally, the rapid detection module uses microfluidics and optical sensors to detect changes in metabolites in the culture medium. This method can detect the activity state of microorganisms in the early stage of culture, significantly shortening the time required for traditional culture. At the same time, the module also supports the detection of specific markers of different microorganisms, which is suitable for rapid screening and classification of multiple microorganisms. This not only improves the efficiency of the experiment, but also provides technical support for further microbial classification and diagnosis.

[0137] The specific implementation scheme of the present invention is as follows:

[0138] 1. Intelligent environmental control system combined with machine learning algorithm to achieve optimal control model

[0139] Data collection and preprocessing: The internal environment of the culture device is monitored in real time through the precision sensors in the device (temperature sensor, humidity sensor, carbon dioxide concentration sensor, etc.), and the temperature, humidity, gas concentration and other parameters are collected at intervals of 1 minute and stored in the database. The data of each collection point includes the current environmental parameters and the corresponding microbial growth results.

[0140] Model training: Use historical environmental data to train a prediction model through supervised learning algorithms in machine learning, such as linear regression, random forest, or XGBoost algorithms. The goal of the model is to generate the optimal environmental parameter settings to ensure the most ideal growth conditions for microorganisms. The input data is the environmental parameters and the output is the corresponding growth results.

[0141] Dynamically adjusted feedback control: After the trained model is embedded in the control system, the feedback control system will dynamically adjust the heating device, humidification device and gas input module based on the current sensor data and the model's recommendations to ensure that the system can maintain the optimal environment. By continuously learning new data, the model will automatically update to achieve more precise control.

[0142] 2. Real-time image monitoring and analysis system uses deep learning for colony detection and classification

[0143] Image acquisition: The high-definition camera in the device will take pictures of the microorganisms in the culture dish at fixed intervals (e.g. every 10 minutes). The captured images will be transmitted to the image processing module in real time.

[0144] Data processing and feature extraction: The image processing system extracts features of colonies based on convolutional neural networks (CNN). The algorithm automatically identifies features such as the boundaries, morphology, and color of colonies, and determines the growth morphology of colonies through pixel-level classification models. The network model has been trained with a large amount of microbial sample data and can accurately distinguish different types of colonies.

[0145] Colony detection and classification: The system clusters and classifies multi-dimensional image features, and uses trained deep learning models (such as ResNet and MobileNet) to analyze the number, size, shape, and growth rate of colonies. Based on the results output by the model, it can be determined in real time whether the growth status of microorganisms is normal.

[0146] Abnormal detection and alarm: The system sets a standard threshold for colony growth. If it detects abnormal growth of some colonies (such as slow growth, inconsistent morphology, etc.), the system will automatically send out an alarm signal and generate a detailed analysis report. The report includes the abnormal performance of the colony, the test data and the recommended treatment methods for the experimenter to refer to and take countermeasures.

[0147] 3. Implementation process of automatic sample processing and operating system

[0148] Sample injection and culture medium addition: At the beginning of the experiment, the automatic sample handling module accurately injects the sample into the culture dish through the robotic arm and automatically adds the corresponding culture medium. This process is controlled by the system to ensure accurate sample injection and uniform distribution of the culture medium.

[0149] Petri dish handling and automatic disinfection: After the sample is injected, the robot will automatically place the petri dish containing the sample on the culture rack and move it to the corresponding culture position according to the experimental plan. After the operation is completed, the device will automatically disinfect the culture area and the petri dish to avoid cross contamination.

[0150] Parallel processing of multiple samples: By setting the path planning of the robot, the system can process multiple samples at the same time. The robot completes the injection, cultivation and handling of each sample in sequence according to the preset batch control strategy, thereby greatly improving the experimental efficiency.

[0151] 4. Implementation of the rapid detection module

[0152] Microfluidic detection: The system uses microfluidic technology to monitor changes in metabolites in the culture medium at the beginning of the culture, such as using built-in optical sensors to detect changes in color or turbidity in the culture medium in real time. The sensor will perform a rapid test every few minutes to analyze the activity of the microorganisms in real time.

[0153] Data feedback and rapid analysis: The data collected by the sensor will be processed by the built-in analysis module. If significant changes in the culture solution (such as increased turbidity or color change) are detected, the system will immediately determine the growth status of the microorganism. Compared with traditional culture methods, this module can obtain information on the activity of microorganisms several hours in advance.

[0154] Specific marker detection: Combined with the chip of microfluidic technology, the system can determine whether there is a specific microbial community in the culture medium through marker detection. It is suitable for rapid screening and classification of different microbial species, providing important data for subsequent analysis.

[0155] ###Specific implementation plan: Intelligent microbial detection and cultivation device

[0156] 1. Overall design framework

[0157] The intelligent microbial detection and cultivation device is designed to achieve fully automated microbial cultivation, monitoring and analysis, integrating environmental control, automatic sample processing, real-time image analysis and rapid detection modules. The device ensures precise control of cultivation environment parameters through intelligent feedback control systems and multiple sensors; through robotic arms and microfluidics technology, it can efficiently process samples and conduct rapid detection and analysis.

[0158] 2. Implementation of Intelligent Environmental Control System 1

[0159] The intelligent environmental control system is the core module to ensure that microorganisms grow under optimal conditions. The specific implementation steps are as follows:

[0160] -Sensor Module 5:

[0161] Temperature sensors, humidity sensors, and carbon dioxide concentration sensors (such as DS18B20 temperature sensor, HTU21D humidity sensor, and MG811 carbon dioxide sensor) are evenly arranged at different positions of the culture chamber. These sensors collect data once a second and send the collected data to the main control system through the I2C communication protocol.

[0162] -Feedback control system 6:

[0163] The feedback control system communicates with the sensor module 5 through an Arduino or RaspberryPi control board, uses a PID control algorithm to analyze the feedback data, and automatically adjusts the working status of the heater, humidifier 7 and gas input module 8 as needed to ensure that the temperature (e.g., 37°C), humidity (e.g., 80% RH) and carbon dioxide concentration (5%) in the culture chamber remain within a preset range.

[0164] - Heater, humidifier 7:

[0165] The heater adopts a PTC heating element (for example, model PTC100W), and controls the heating amount through a feedback system to maintain a constant temperature; the humidifier adopts an ultrasonic atomizing humidifier (for example, model UHF-10), and controls the humidity by adjusting the amount of water mist.

[0166] -Gas input module 8:

[0167] An electric regulating valve and a gas mixer (such as the GFC17 model) are used to control the gas concentration in the chamber and precisely adjust the mixing ratio of oxygen and carbon dioxide to ensure a gas environment suitable for specific microorganisms.

[0168] -Data recording and optimization module 9:

[0169] By connecting the storage module to the database, all environmental parameter data are uploaded to the cloud database via the Wi-Fi module and a historical curve is generated. Users can view it through the web or mobile device. The system will automatically analyze the data and provide optimization suggestions.

[0170] 3. Implementation of the automatic sample processing and operation system 2

[0171] The automatic sample processing system is designed to fully automatically complete sample processing and operation, avoiding human intervention.

[0172] - Sample injection and culture medium addition:

[0173] The sample and culture medium injection process is controlled by a robotic arm (such as KUKA KR 3AGILUS) and a high-precision syringe pump (such as PHD ULTRA). The robotic arm moves along a preset trajectory, accurately injects the sample into the culture dish, and adds culture medium to the culture dish through a liquid handling module.

[0174] - Petri dish handling:

[0175] The system is equipped with an automatic conveyor belt and a robotic arm to transfer culture dishes between different culture sites. RFID tags on the culture dishes (such as RFID MIFARE DESFire) ensure that their position and status during the culture process can be tracked in real time.

[0176] -Disinfection and cleaning:

[0177] Equipped with ultraviolet disinfection lamps (such as UV-C 254nm) and automatic disinfectant spraying devices to ensure that all culture dishes and operating table surfaces are thoroughly disinfected after operation to prevent cross contamination.

[0178] 4. Implementation of real-time image monitoring and analysis system 3

[0179] The image monitoring and analysis system monitors the entire growth process of microorganisms and performs intelligent analysis.

[0180] -HD Camera:

[0181] The culture device is embedded with a high-definition camera (such as SONY IMX 47712MP), which can regularly capture the growth process of microorganisms in the culture dish. The camera is connected to the image processing system via a USB or Wi-Fi interface.

[0182] -Image processing and analysis:

[0183] Image processing algorithms based on deep learning techniques (such as YOLO v5 or U-Net) can automatically identify and count microbial colonies. Image analysis software analyzes the size, morphological changes, and growth rate of the colonies and visualizes the results. -Automatic alarm system:

[0184] When the system detects abnormal growth patterns (such as excessive colony density, abnormal morphology, etc.), it will automatically send an alarm signal and generate a detailed growth report for user reference.

[0185] 5. Implementation of Rapid Detection Module 4

[0186] The rapid detection module uses microfluidics technology and optical sensors to quickly evaluate the growth status of microorganisms.

[0187] -Microfluidic chip:

[0188] Microfluidic chips (such as PDMS chips) are integrated with optical sensors to flow culture fluid through microchannels and detect metabolites. There are multiple channels inside the chip, each corresponding to a different microbial detection area.

[0189] -Optical Sensor:

[0190] Optical sensors (such as LED and photodiode combinations) are used to detect changes in the color and turbidity of the culture solution. The growth of different microorganisms will cause different changes in the color or turbidity of the culture solution. The sensor can feedback these changes in real time and derive microbial activity through algorithm analysis.

[0191] Data output and rapid detection:

[0192] The system can determine whether the microorganisms are growing normally based on the changes in metabolites at the early stage of microbial cultivation. The rapid detection module can generate a preliminary report within just a few hours after the start of cultivation, significantly shortening the time required for traditional microbial culture detection (usually more than 24 hours).

[0193] 6. User interface and operation management

[0194] -Touch operation interface:

[0195] The device is equipped with a 7-inch touch screen interface (such as Raspberry Pi Touch Display), which allows users to view data such as culture status, environmental parameters, image analysis results, etc. in real time. The operation interface is simple and clear, allowing users to set different experimental plans and adjust parameters.

[0196] Remote monitoring and control:

[0197] Through Wi-Fi or Ethernet connection, users can remotely monitor and manage the device through mobile phones and computers. The system supports remote fault diagnosis and automatic maintenance prompts to ensure long-term stable operation of the equipment.

[0198] Through the above scheme, the microbial detection and cultivation device can achieve highly automated and intelligent microbial cultivation and detection, reduce manual intervention, and improve detection efficiency. It is suitable for hospitals, laboratories, and large-scale industrial detection scenarios. Especially in large-scale microbial detection, such as food safety, drug testing, and infectious disease detection, the device can provide fast and accurate cultivation and detection results, significantly improving experimental efficiency.

[0199] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any modifications, equivalent substitutions and improvements made by any technician familiar with the technical field within the technical scope disclosed by the present invention and within the spirit and principle of the present invention should be covered by the protection scope of the present invention.

Claims

1. A microorganism detection and cultivation device, characterized in that: The device includes an intelligent environmental control system, which includes precision sensors, a feedback control system, a heating device, a humidifying device and a gas input module. The precision sensors include a temperature sensor, a humidity sensor and a carbon dioxide concentration sensor, which are used to monitor the temperature, humidity and gas concentration of the culture environment in real time. The feedback control system automatically adjusts the heating device, the humidifying device and the gas input module according to the sensor data to ensure that the temperature, humidity and gas concentration of the microbial growth environment are maintained at a preset optimal state; the intelligent environmental control system also includes environmental data recording and historical data analysis functions, which are used to record experimental conditions and optimize experimental parameters; The device also includes an automatic sample processing and operating system, a real-time image monitoring and analysis system, and a rapid detection module. The automatic sample processing and operating system includes a robotic arm or an automatic transmission device, which can automatically complete operations such as sample injection, culture medium addition, and culture dish transportation. The real-time image monitoring and analysis system integrates a high-definition camera and an image processing algorithm to monitor the growth status of microorganisms in real time and analyze the number and morphological changes of colonies. The rapid detection module combines microfluidics technology and optical sensors to detect changes in metabolites in the culture medium, quickly judge the growth status of microorganisms, and support rapid screening and classification of multiple microorganisms.

2. The microorganism detection and cultivation device according to claim 1, characterized in that: The intelligent environmental control system analyzes historical environmental data by combining a machine learning algorithm to generate an optimal control model for environmental parameters. The feedback control system dynamically adjusts the working states of the heating device, humidification device and gas input module based on the model to further improve the stability and consistency of microbial cultivation. The real-time image monitoring and analysis system uses a deep learning algorithm to detect and classify colonies. The algorithm extracts and analyzes multi-dimensional features of images taken by the camera, automatically identifies the morphology, quantity and growth rate of the colonies, and judges abnormal microbial growth in real time based on preset colony feature standards, generates a detailed detection report and issues an alarm.

3. The microorganism detection and cultivation device according to claim 1, characterized in that: The intelligent environment control system specifically includes: Sensor modules, such as temperature sensors, humidity sensors, and carbon dioxide concentration sensors, are distributed in different locations of the culture chamber and are responsible for real-time monitoring of environmental parameters in the culture chamber, such as temperature, humidity, and gas concentration; The feedback control system is connected to the sensor module and automatically adjusts the working state of the heating and humidifier by analyzing the sensor feedback information to ensure that the temperature and humidity in the cavity are maintained within the preset range; A heater and a humidifier connected to a feedback control system for heating and humidifying; The gas input module is connected to the feedback control system to adjust the concentration of carbon dioxide and oxygen according to the feedback data to meet the growth requirements of different microorganisms; The data recording and optimization module is connected to the feedback control system to automatically record environmental data and generate historical data curves. Users can view and analyze these data through the interface to optimize experimental conditions or trace abnormal situations during the experiment.

4. The microorganism detection and cultivation device according to claim 1, characterized in that: The automatic sample processing and operating system specifically includes: The sample processing module is equipped with an automated robotic arm or conveying device, which is responsible for completing steps such as sample injection, culture medium addition, and culture dish transportation. The samples are placed on a designated tray, and the robotic arm transfers the samples one by one to the culture dish and injects a specific amount of culture medium. The automated operation module is connected to the sample processing module. Through program preset, the sample processing module can perform sample operations according to the specified process and automatically record the operation details and time simultaneously; The cleaning and disinfection system is connected to the sample processing module. After each operation, the cleaning and disinfection functions are automatically started, and disinfectant is used to clean the culture dishes and work areas to prevent cross contamination. The cleaning device includes a nozzle and a flow system to ensure that the environment meets sterile standards after each sample is processed.

5. The microorganism detection and cultivation device according to claim 1, characterized in that: The real-time image monitoring and analysis system specifically includes: The image acquisition and analysis module integrates a high-definition camera, which is fixed at an appropriate position in the culture chamber and can continuously capture the growth of microorganisms in the culture dish; The transmission module is connected to the image acquisition and analysis module and is used to transmit the images taken by the camera; An image processing unit, connected to the transmission module, with an embedded image recognition algorithm, for automatically identifying and analyzing the number of colonies, morphological changes, and growth rate; The intelligent analysis unit is connected to the image processing unit. Based on the image analysis results, it determines whether the growth of microorganisms is normal according to preset standards. If an abnormality is detected, such as the failure to form colonies or abnormal morphology, the system will automatically issue an alarm to prompt the user for further processing. The analysis results can automatically generate a report and store it in the database for subsequent analysis and query.

6. The microorganism detection and cultivation device according to claim 1, characterized in that: The rapid detection module specifically includes: Microfluidic chips are used to separate metabolites or specific microbial markers in samples. The activity of microorganisms can be determined by detecting changes in metabolites in the early stages of cultivation. Optical sensors can quickly obtain microbial growth information by detecting changes in color and turbidity in the culture medium.

7. A microorganism detection and cultivation method based on the microorganism detection and cultivation device according to claims 1-5, characterized in that: The method specifically includes: S1: When the sample is placed in the culture device, the sensor begins to monitor the temperature, humidity and gas concentration in the culture chamber in real time; the system automatically adjusts the heating, humidification equipment and gas input according to the sensor readings through a feedback control algorithm to ensure that the environmental parameters required for microbial culture are always at the set values; the closed-loop control system can dynamically adjust environmental conditions according to real-time data to avoid parameter fluctuations and provide a constant and suitable environment for microbial growth; S2: The robotic arm or automatic transfer device is responsible for transferring the sample from the input end to the culture dish and automatically injecting the required culture medium. The entire process is controlled by programming to ensure the accuracy of the sample injection volume and culture medium volume, avoiding errors and contamination in manual operation. After the sample operation is completed, the system automatically starts the disinfection and cleaning program to ensure the cleanliness of the device and prepare for the next batch of operations. S3: The camera regularly captures images in the culture dish, and the image processing unit analyzes the captured images to automatically identify the number, size, and morphological changes of microbial colonies. The image processing algorithm can infer the health status of microorganisms by calculating the growth rate and area changes of each colony, and generate real-time reports for user reference. If abnormal colonies or growth cessation are found, the system will remind users to intervene through the interface or alarm system. S4: In the early stages of sample culture, the microfluidic chip separates and detects metabolites in the sample; the optical sensor determines the growth of microorganisms by detecting color and turbidity changes in the culture medium; based on the changes in metabolites and the sensor readings, the system can quickly draw preliminary judgments on microbial activity, significantly shortening the traditional detection time.

8. A computer device, characterized in that: The computer device includes a memory and a processor, the memory stores a computer program, and when the computer program is executed by the processor, the processor executes the steps of the microorganism detection and cultivation method according to any one of claims 1 to 5.

9. A computer-readable storage medium storing a computer program, wherein when the computer program is executed by a processor, the processor executes the steps of the microorganism detection and cultivation method according to any one of claims 1 to 5.

10. An information data processing terminal, characterized in that: The information data processing terminal is used to implement the microorganism detection and cultivation system as described in claim 6.

Citation Information

Patent Citations

  • Real-time monitoring device and detecting method for microculture

    CN110066724A

  • Online monitoring device of biologic culture dish

    CN110146478A

  • Method for screening microorganisms by using supermolecular fluorescence microfluidic technology

    CN112014364A

  • Metabonomic characterization of microorganisms

    CN114174527A

  • Microorganism laboratory culture bacterial colony identification method and system and electronic equipment

    CN117746423A

Cited By

  • Nuclear-biochemical automatic monitoring system and monitoring method

    CN119666834A

  • Beneficial microorganism propagation combined water and fertilizer integrated system

    CN120052139A

  • Microbial culture medium refrigeration generation method and system with automatic disinfection function

    CN120907294A

  • Double-channel sample transfer device, full-automatic incubator and management system

    CN121379768A