Method for measuring sandability of coating and the use thereof

a technology for measuring sandability and coatings, applied in the direction of measurement devices, instruments, scientific instruments, etc., can solve the problems of lack of quantitative measures, inability to reproduce, inconsistent, etc., and achieve the effect of efficiently measuring sandability of coatings

Inactive Publication Date: 2014-07-24
U S COATINGS IP CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patent is about methods for measuring the sandability and buffability of coatings. The methods involve measuring the initial characteristics of a substrate before coating it, sanding the coated substrate, and measuring the subsequent characteristics of the substrate after the sanding process. Difference between the initial and subsequent characteristics can be obtained. The methods also involve measuring the initial surface characteristics of the coating or article, buffing the surface, and measuring the subsequent surface characteristics of the buffed coating or article. Overall, the patent provides methods for accurately and efficiently measuring the sandability and buffability of coatings and articles.

Problems solved by technology

Since each specialist may use different tools or sanding papers for performing sanding, the evaluation is often not reproducible and inconsistent.
Current, there lacks a quantitative measure for evaluating sandability of a coating.

Method used

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  • Method for measuring sandability of coating and the use thereof
  • Method for measuring sandability of coating and the use thereof
  • Method for measuring sandability of coating and the use thereof

Examples

Experimental program
Comparison scheme
Effect test

example 1

Sanding of Coatings

[0092]Four different primers were coated onto metal testing panels using conventional spray application methods. Each primer was coated onto at least 4 separate testing panels. The four primers were 3240S, 1107S 1140S and 131S available from DuPont, Wilmington, Del. The coated primers were cured for 23-25 hours at room temperature.

[0093]Each of the 4 testing panels for each primer was sanded for 16 strokes by one of the four independent operators using the sanding device shown in FIG. 2. Sanding was done in X-X′ directions.

[0094]Initial weights of each of the testing panels were obtained by weighing using a balance. After the 16 stroke sanding, subsequent weights were obtained using the same balance. Weight loss for each of the testing panels after sanding was calculated as sandability data and shown in FIG. 4.

[0095]Based on the sandability data, Primer 1 (3240S) had smallest weight loss under the given sanding conditions and was the most difficult to be sanded am...

example 2

Buffing of Coatings

[0096]A testing panel coated with a clearcoat 7600S, available from DuPont, Wilmington, Del., was sanded for 8 cycles using the sanding device shown in FIG. 2. The panel was then buffed using 2000 RPM buffing rotor speed, with buffing compound Perfect-It III, available from 3M, St. Paul, Minn. 55144. Buffing time was selected between 6 seconds to 120 seconds.

[0097]Profilometer measurements are shown in FIG. 5. The profilometer used was nano-scratch tester from CSM Instruments Inc. (Needham, Mass., USA). The profilometer measured heights of microstructures, shown as “impact” data in FIG. 5, on the clearcoat surface that were mostly microscopic lines caused by sanding and also the number of lines per millimeter, shown as “frequency” data in FIG. 5. Buffing is mostly effective in reducing heights of microstructures at high frequency. FIG. 5A shows profilometer measurement of the clearcoat after sanding, but before buffing. After 6 seconds buffing (FIG. 5B), most of h...

example 3

Comparing Buffability of Coatings

[0098]Two clearcoats are sanded and buffed under same sanding and buffing conditions as described in Example 2. Profilometer measurements are obtained for both clearcoats. Both clearcoats have similar “impact” data indicating similar height and frequency of surface microstructures before buffing. After 6 second buffing, a first of the two clearcoat shows more than 80% reduction in heights while a second of the two clearcoat only has about 20% reduction in heights.

[0099]It is concluded that the first clearcoat has a buffability as “easy to buff” while the second clearcoat is more difficult to buff.

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Abstract

The present invention is directed to a method for measuring sandability of a coating or an article. This invention is particularly directed to a method for measuring sandability of a coating or an article quantitatively by measuring weight loss of said coating or article after being sanded. This invention is also directed to a system for measuring sandability of a coating or an article using said method.

Description

CROSS-REFERENCE TO RELATED APPLICATION[0001]This application is a divisional of U.S. application Ser. No. 12 / 663,918, filed Dec. 10, 2009, now U.S. Pat. No. 8,434,377, which is a U.S. National-Stage entry under 35 U.S.C. §371 based on International Application No. PCT / US08 / 68693, filed Jun. 30, 2008, which was published under PCT Article 21(2) and which claims priority to U.S. Provisional Application No. 60 / 937,821, filed Jun. 29, 2007, which are all hereby incorporated in their entirety by reference.FIELD OF INVENTION[0002]The present invention is directed to a method for measuring sandability of a coating or an article. This invention is particularly directed to a method for measuring sandability of a coating or an article quantitatively. This invention is also directed to a system that uses said method to measure sandability of a coating or an article.BACKGROUND OF INVENTION[0003]It is a normal practice that after a coating composition is applied to a substrate to form a coating,...

Claims

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Application Information

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Patent Type & AuthorityApplications(United States)
IPC IPC(8): G01B9/00
CPCG01B9/00G01N3/567G01N5/04G01N33/0096
InventorLIN, LIADAMS, JAMES LAMONTE
OwnerU S COATINGS IP CO