An automatic assembly device for magnetic shoe and magnetic shoe clip of automobile micromotor

By designing an automatic assembly device for magnetic tiles and magnetic tiles clamps of automotive micromotors, the problems of inadequate assembly, poor effect and low efficiency during the existing assembly process are solved, and the automatic assembly effect with high efficiency and excellent quality is achieved.

CN107591973BActive Publication Date: 2025-03-14ANHUI SHENGHUAHUA AUTOMOBILE ELECTRICAL APPLIANCECO LTD
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Patent Information

Application Number
CN201710965617.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2017-10-17
Publication Date
2025-03-14
Estimated Expiration
2037-10-17

AI Technical Summary

Technical Problem

During the assembly process of existing automotive micromotor magnetic tiles and magnetic tiles, there are problems such as inadequate assembly, poor assembly effect, low assembly pass rate and low assembly efficiency.

Method used

An automatic assembly device for magnetic tile and magnetic tile clamp of automotive micromotor is designed, including a frame, magnetic tile positioning mold, magnetic tile feeding mechanism, positioning upper mold, wire feeding mechanism, wire cutting mechanism, magnetic tile clamp pressing cylinder, magnetic tile top material mechanism and PLC controller. Through the coordinated work of these mechanisms and controllers, the precise assembly of magnetic tile and magnetic tile clamp is achieved.

Benefits of technology

It realizes automatic assembly effects of simple and fast operation, good assembly quality, high assembly efficiency and good assembly safety, significantly improving assembly pass rate and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic assembly device for magnetic tiles and magnetic tile clamps of automobile micro-motor, comprising: a frame, a magnetic tile positioning die, a magnetic tile feeding mechanism, a positioning upper die, a wire feeding mechanism, a wire cutting mechanism, a magnetic tile clamp pressing cylinder, a magnetic tile lifting mechanism and a PLC controller. The PLC controller is used as a control device for the automatic assembly device for magnetic tiles and magnetic tile clamps of automobile micro-motor of the present invention. The PLC controller is installed on the frame and is respectively controlled and connected with the magnetic tile feeding mechanism, the wire feeding mechanism, the wire cutting mechanism, the magnetic tile clamp pressing cylinder and the magnetic tile lifting mechanism, and is used to control each mechanism to act according to the assembly process. The beneficial effects of the present invention are that the automatic assembly device of the present invention has the advantages of simple operation, good assembly quality, high assembly efficiency, good assembly safety, etc.
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Description

Technical Field

[0001] The invention relates to the technical field of automotive micro-motor tooling equipment, and in particular to an automatic assembly device for automotive micro-motor magnetic tiles and magnetic tile clips. Background Art

[0002] See also Figure 1 and Figure 2 The figure shows a schematic diagram of the structure of the casing of a micromotor for automobiles. Two magnetic tiles 20 are arranged in the casing 10 of the micromotor for automobiles. A magnetic tile clip 30 (U-shaped spring) is arranged between the two magnetic tiles 20 to pressurize one side of the magnetic tile 20, so as to achieve circumferential limitation of the two magnetic tiles 20. In order to prevent the wrong installation of magnetic tiles, most of the magnetic tiles are installed in place before magnetization. In order to achieve a good magnetization effect, not only must the magnetic tiles be accurately installed in the designed position, but also the magnetic tiles and the casing are not allowed to be fixed with glue. Generally, the deformation elastic force of the magnetic tile clip (U-shaped spring) is directly used to fix the magnetic tiles. Therefore, on the one hand, the magnetic tile clip must be accurately installed in the designed position to apply an accurate force to the magnetic tile, and on the other hand, a steel wire with appropriate stiffness must be selected to achieve a larger elastic force to fix the magnetic tile under the same deformation amount. However, the existing automotive micromotor magnetic tiles and magnetic tile clips are usually assembled manually or semi-automatically, which easily leads to improper assembly of the magnetic tiles and / or magnetic tile clips, poor assembly effect, low assembly pass rate, and low assembly efficiency. To this end, the applicant has conducted useful explorations and attempts and found a solution to the above problems. The technical solution to be introduced below was produced under this background. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an automatic assembly device for automobile micro-motor magnetic shoes and magnetic shoe clips with simple and quick operation, good assembly quality and high assembly efficiency in view of the deficiencies in the prior art.

[0004] The technical problem solved by the present invention can be achieved by adopting the following technical solutions:

[0005] An automatic assembly device for magnetic shoe and magnetic shoe clip of a micromotor of an automobile, comprising:

[0006] A frame, wherein a working plane is formed on the frame;

[0007] A magnetic shoe positioning mold located on the working plane, wherein a step-shaped through hole is formed in the magnetic shoe positioning mold and vertically penetrates the magnetic shoe positioning mold, and the step-shaped through hole is a structure of being larger at the top and smaller at the bottom, and the aperture of the large aperture section thereof is adapted to the housing of the automotive micromotor;

[0008] A magnetic tile feeding mechanism disposed on the working plane and used for pushing two magnetic tiles into the magnetic tile positioning mold;

[0009] A positioning upper die is arranged on the frame and is located directly above the magnetic shoe positioning die, wherein a wire pressing through hole is formed in the positioning upper die and vertically penetrates the positioning upper die, and a first wire feeding channel and a second wire feeding channel are respectively formed on both sides of the wire pressing through hole and radially extend along the wire pressing through hole, wherein the middle parts of the first wire feeding channel and the second wire feeding channel are connected to the wire pressing through hole;

[0010] a wire feeding mechanism disposed on the frame for feeding spring steel wires of a specified length into the first wire feeding channel and the second wire feeding channel of the positioning upper die respectively;

[0011] A wire cutting mechanism disposed on the frame and located on both sides of the positioning upper die for cutting the spring steel wire fed by the wire feeding mechanism into the first wire feeding channel and the second wire feeding channel of the positioning upper die;

[0012] A magnetic shoe clamp pressing cylinder is arranged on the frame and located directly above the positioning upper die, the output shaft of the magnetic shoe clamp pressing cylinder vertically extending downward and connected to a magnetic shoe clamp forming pressing head;

[0013] a magnetic tile lifting mechanism disposed on the frame and located below the working plane, wherein an output end of the magnetic tile lifting mechanism extends vertically upward and passes through the working plane and is connected to the magnetic tile positioning mold; and

[0014] A PLC controller is arranged on the frame, and the PLC controller is respectively connected with the magnetic shoe feeding mechanism, the wire feeding mechanism, the wire cutting mechanism, the magnetic shoe clamp pressing cylinder and the magnetic shoe pushing mechanism;

[0015] During assembly, the PLC controller controls the magnetic tile feeding mechanism to push the two magnetic tiles into the magnetic tile positioning mold on the one hand, and controls the wire feeding mechanism to feed the spring steel wire of specified length into the first wire feeding channel and the second wire feeding channel of the positioning upper mold on the other hand, and controls the wire cutting mechanism to cut the spring steel wire fed into the first wire feeding channel and the second wire feeding channel of the positioning upper mold, and then the PLC controller controls the magnetic tile lifting mechanism to lift the two magnetic tiles in the magnetic tile positioning mold along the stepped through holes of the magnetic tile positioning mold, so that the two magnetic tiles are exposed from the upper end surfaces of the stepped through holes, and the casing of the automotive micromotor is manually put on the outside of the two lifted magnetic tiles and The casing is supported in the step-shaped through hole, and the PLC controller then controls the magnetic tile lifting mechanism to lift the magnetic tile positioning die, so that the upper end surface of the casing placed on the magnetic tile positioning die is pressed against the positioning upper die. At this time, the PLC controller controls the action of the magnetic tile clamp pressing cylinder, driving the magnetic tile clamp forming pressing head to move vertically downward and enter the wire pressing through hole of the positioning upper die, and presses the spring steel wire located in the first wire feeding channel and the second wire feeding channel of the positioning upper die into a U-shaped spring. Further, the magnetic tile clamp pressing cylinder drives the magnetic tile clamp forming pressing head to press the pressed U-shaped spring into the casing and between the two magnetic tiles in the casing.

[0016] In a preferred embodiment of the present invention, the magnetic shoe feeding mechanism comprises:

[0017] a magnetic tile feeding base plate arranged on the working plane, a magnetic tile feeding through hole is provided in the middle of the magnetic tile feeding base plate, the magnetic tile positioning mold is located in the magnetic tile feeding through hole of the magnetic tile feeding base plate in the initial state, a first magnetic tile feeding channel and a second magnetic tile feeding channel extending along the length direction are formed on the upper plate surface of the magnetic tile feeding base plate, the first magnetic tile feeding channel and the second magnetic tile feeding channel are located on the same straight line and the discharge ends thereof are respectively connected to the magnetic tile feeding through hole, and a plurality of magnetic tiles are respectively placed side by side in the first magnetic tile feeding channel and the second magnetic tile feeding channel; and

[0018] A first linear rodless cylinder and a second linear rodless cylinder are symmetrically arranged side by side on the magnetic tile feeding base plate and their movement direction is consistent with the length direction of the magnetic tile feeding base plate and are connected to the PLC controller. A stopper is respectively connected to the linear output end of the first linear rodless cylinder and the second linear rodless cylinder. The stops on the first linear rodless cylinder and the second linear rodless cylinder are respectively located in the first magnetic tile feeding channel and the second magnetic tile feeding channel and push the magnetic tiles located in the first magnetic tile feeding channel and the second magnetic tile feeding channel into the magnetic tile positioning mold.

[0019] In a preferred embodiment of the present invention, the wire feeding mechanism comprises:

[0020] Rotating the first and second spring wire winders disposed on the frame;

[0021] A first and a second spring steel wire feeding component are arranged on the frame, wherein the first and the second spring steel wire feeding components are respectively provided with an encoder connected to the PLC controller for controlling the feeding length of the spring steel wire, and the first and the second spring steel wire feeding components have a feeding end and a discharging end; and

[0022] First and second wire feeding guide tubes, one end of the first and second wire feeding guide tubes is connected to the discharge ends of the first and second spring wire feeding components, and the other end thereof extends to the feed ends of the first wire feeding channel and the second wire feeding channel close to the positioning upper die;

[0023] The spring steel wire wound on the first and second spring steel wire winders enters the first and second spring steel wire feeding components from the feeding ends of the first and second spring steel wire feeding components, and is fed out from the discharging ends of the first and second spring steel wire feeding components, and is fed into the first wire feeding channel and the second wire feeding channel of the positioning upper mold through the first and second wire feeding guide tubes.

[0024] In a preferred embodiment of the present invention, the slicing mechanism comprises:

[0025] A wire cutting hinge seat provided on the frame and located at the rear side of the positioning upper die;

[0026] A first and a second linkage rod, wherein the first and the second linkage rod are hinged on both sides of the shredding hinge seat near the first end thereof;

[0027] First and second shredding cylinders are disposed on the frame and are located at the rear sides of the first and second linkage rods and are connected to the PLC controller, wherein the output ends of the first and second shredding cylinders are hinged to the second ends of the first and second linkage rods; and

[0028] The first and second cutters are in the form of strips, one end of which is hinged to the first end of the first and second linkage rods, and the other end of which forms a cutting edge and is located at the feed end of the first and second wire feeding channels of the positioning upper die, and is used to cut off the end of the spring wire fed into the first and second wire feeding channels of the positioning upper die.

[0029] In a preferred embodiment of the present invention, the magnetic tile lifting mechanism comprises:

[0030] A magnetic tile top material cylinder mounting bracket installed on the frame and located below the working plane;

[0031] Two vertical sliding rods are arranged at intervals in the magnetic tile top material cylinder mounting bracket;

[0032] The upper and lower partitions are vertically spaced in the magnetic tile top material cylinder mounting bracket and the two ends of the partitions are respectively sleeved on the two vertical slide bars and can slide up and down along the two vertical slide bars;

[0033] A push rod, one end of which is fixedly connected to the upper plate surface of the upper partition, and the other end of which extends vertically upward and passes through the working plane and is connected to the magnetic shoe positioning mold;

[0034] A first magnetic tile top-loading cylinder is disposed on the lower partition and connected to the PLC controller, wherein the output end of the first magnetic tile top-loading cylinder extends vertically upward and is connected to the lower plate surface of the upper partition; and

[0035] A second magnetic tile lifting cylinder is arranged in the magnetic tile lifting cylinder mounting bracket, is located below the lower partition and is connected to the PLC controller, and the output end of the second magnetic tile lifting cylinder extends vertically upward and is connected to the lower plate surface of the lower partition.

[0036] In a preferred embodiment of the present invention, a first light curtain transmitter or a first light curtain receiver connected to the PLC controller is installed on the working plane at the front side of the magnetic tile positioning mold, and a second light curtain receiver connected to the PLC controller and matched with the first light curtain transmitter or a second light curtain transmitter matched with the first light curtain receiver is provided on the frame above the magnetic tile clamp pressing cylinder and directly above the first light curtain reflector or the first light curtain receiver.

[0037] Due to the adoption of the above technical solution, the beneficial effects of the present invention are: the automatic assembly device of the present invention has the advantages of simple operation, good assembly quality, high assembly efficiency, good assembly safety, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0039] Figure 1 It is a schematic diagram of the three-dimensional structure of the casing part of an existing automotive micromotor.

[0040] Figure 2 It is a top view of the casing part of the existing automobile micromotor.

[0041] Figure 3 It is a structural schematic diagram of the present invention.

[0042] Figure 4 It is a structural schematic diagram of the magnetic tile feeding mechanism of the present invention.

[0043] Figure 5 It is a structural schematic diagram of the wire feeding mechanism of the present invention.

[0044] Figure 6 It is a schematic diagram of the combined structure of the positioning upper die, the wire cutting mechanism and the magnetic shoe clamp pressing cylinder of the present invention.

[0045] Figure 7 It is a structural schematic diagram of the magnetic tile lifting mechanism of the present invention. DETAILED DESCRIPTION

[0046] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below with reference to specific diagrams.

[0047] See also Figure 3 The figure shows an automatic assembly device for magnetic tile and magnetic tile clamp of automobile micro motor, which includes a frame 100, a magnetic tile positioning die 200, a magnetic tile feeding mechanism 300, a positioning upper die 400, a wire feeding mechanism 500, a wire cutting mechanism 600, a magnetic tile clamp pressing cylinder 700, a magnetic tile lifting mechanism 800 and a PLC controller 900. The PLC controller 900 is used as a control device of the automatic assembly device for magnetic tile and magnetic tile clamp of automobile micro motor of the present invention. The PLC controller 900 is installed on the frame 100 and is respectively connected with the magnetic tile feeding mechanism 300, the wire feeding mechanism 500, the wire cutting mechanism 600, the magnetic tile clamp pressing cylinder 700 and the magnetic tile lifting mechanism 800, so as to control each mechanism to act according to the assembly process.

[0048] A working plane 110 is formed on the frame 100. The magnetic shoe positioning mold 200 is located on the working plane 110 of the frame 100. A step-shaped through hole 210 is formed in the magnetic shoe positioning mold 200 and vertically penetrates the magnetic shoe positioning mold. The step-shaped through hole 210 is a structure with a large upper portion and a small lower portion, and the aperture of the large aperture section is adapted to the housing 10 of the automotive micromotor.

[0049] The magnetic tile feeding mechanism 300 is disposed on the working plane 110 of the frame 100, and is used to push two magnetic tiles into the magnetic tile positioning mold 200. Figure 4 Combined with Figure 3The magnetic tile feeding mechanism 300 includes a magnetic tile feeding base plate 310 and linear rodless cylinders 320a and 320b. The magnetic tile feeding base plate 310 is arranged on the working plane 110 of the frame 100. A magnetic tile feeding through hole 311 is provided in the middle of the magnetic tile feeding base plate 310. The magnetic tile positioning mold 200 is located in the magnetic tile feeding through hole 311 of the magnetic tile feeding base plate 310 in the initial state. The upper plate surface of the magnetic tile feeding base plate 310 is formed with magnetic tile feeding channels 312a and 312b extending along the length direction thereof. The magnetic tile feeding channels 312a and 312b are located on the same straight line and their discharge ends are respectively connected to the magnetic tile feeding through hole 311. A plurality of magnetic tiles 330 are respectively placed side by side in the magnetic tile feeding channels 312a and 312b. The linear rodless cylinders 320a and 320b are symmetrically arranged side by side on the magnetic tile feeding base plate 310, and their movement direction is consistent with the length direction of the magnetic tile feeding base plate 310, and are connected to the PLC controller 900. A stopper 321a and 321b are connected to the linear output ends of the linear rodless cylinders 320a and 320b, respectively. The stoppers 321a and 321b on the linear rodless cylinders 320a and 320b are respectively located in the magnetic tile feeding channels 312a and 312b, and push the magnetic tile 330 located in the magnetic tile feeding channels 312a and 312b into the magnetic tile positioning mold 200.

[0050] The positioning upper mold 400 is arranged on the frame 100 and is located directly above the magnetic shoe positioning mold 200. A wire pressing hole 410 is formed in the positioning upper mold 400 and vertically penetrates the positioning upper mold 400. The upper side surface of the positioning upper mold 400 is located on both sides of the wire pressing hole 410, and wire feeding channels 420a and 420b extending radially along the wire pressing hole 410 are respectively formed thereon. The middle parts of the wire feeding channels 420a and 420b are connected to the wire pressing hole 410.

[0051] The wire feeding mechanism 500 is disposed on the frame 100 and is used to feed spring steel wires of a specified length into the wire feeding channels 420a and 420b of the positioning upper die 400. Figure 5 Combined with Figure 3The wire feeding mechanism 500 includes spring wire winders 510a, 520b, spring wire feeding components 520a, 520b and wire feeding guide tubes 530a, 530b. The spring wire winders 510a, 520b are rotatably arranged on the frame 100 and are located behind the positioning upper mold 400. The spring wire feeding components 520a, 520b are arranged on the frame 100, and encoders (not shown in the figure) connected to the PLC controller 900 for controlling the feeding length of the spring wire are respectively arranged in the spring wire feeding components 520a, 520b, and the spring wire feeding components 520a, 520b have a feeding end 521a, 521b and a discharging end 522a, 522b. One end of the wire feeding duct 530a, 530b is connected to the discharge end 522a, 522b of the spring wire feeding components 520a, 520b, and the other end thereof extends to the feed end of the wire feeding channel 420a, 420b close to the positioning upper mold 400. The spring wire 540 wound on the spring wire winder 510a, 520b enters the spring wire feeding components 520a, 520b from the feed end 521a, 521b of the spring wire feeding components 520a, 520b, and is fed out from the discharge end 522a, 522b of the spring wire feeding components 520a, 520b, and is fed into the wire feeding channel 420a, 420b of the positioning upper mold 400 through the wire feeding duct 530a, 530b.

[0052] The wire cutting mechanism 600 is disposed on the frame 100 and located on both sides of the positioning upper die 400, and is used to cut the spring steel wire fed by the wire feeding mechanism 500 into the wire feeding channels 420a, 420b of the positioning upper die 400. Figure 6 Combined with Figure 3 The wire cutting mechanism 600 includes a wire cutting hinge seat 610, linkage rods 620a, 620b, wire cutting cylinders 630a, 630b and cutters 640a, 640b. The wire cutting hinge seat 610 is arranged on the frame 100 and is located at the rear side of the positioning upper die. The linkage rods 620a, 620b are hinged on both sides of the wire cutting hinge seat 610 near their first ends. The wire cutting cylinders 630a, 630b are arranged on the frame 100 and are located at the rear side of the linkage rods 620a, 620b, and are connected to the PLC controller 900. The output ends of the wire cutting cylinders 630a, 630b are hinged to the second ends of the linkage rods 620a, 620b. The cutters 640a and 640b are in a strip-shaped structure, one end of which is hinged to the first end of the linkage rods 620a and 620b, and the other end of which forms a cutting edge and is located at the feed end of the wire feeding channels 420a and 420b of the positioning upper mold 400, and is used to cut off the end of the spring steel wire fed into the wire feeding channels 420a and 420b of the positioning upper mold 400.

[0053] The magnetic shoe clamp pressing cylinder 700 is arranged on the frame 100 and is located directly above the positioning upper mold 400. The output shaft of the magnetic shoe clamp pressing cylinder 700 extends vertically downward and is connected to a magnetic shoe clamp forming pressing head 710.

[0054] The magnetic tile lifting mechanism 800 is disposed on the frame 100 and is located below the working plane 110 of the frame 100. Figure 7 Combined with Figure 1 The magnetic tile lifting mechanism 800 includes a magnetic tile lifting cylinder mounting bracket 810, two vertical slide bars 820a, 820b, upper and lower partitions 830, 840, a lift bar 850, and magnetic tile lifting cylinders 860, 870. The magnetic tile lifting cylinder mounting bracket 810 is mounted on the frame 100 and is located below the working plane 110 of the frame 100. The two vertical slide bars 820a, 820b are arranged in the magnetic tile lifting cylinder mounting bracket 810 at intervals. The upper and lower partitions 830, 840 are arranged in the magnetic tile lifting cylinder mounting bracket 810 at intervals, and the two ends of the upper and lower partitions 830, 840 are respectively sleeved on the two vertical slide bars 820a, 820b and can slide up and down along the two vertical slide bars 820a, 820b. One end of the push rod 850 is fixedly connected to the upper plate surface of the upper partition 830, and the other end thereof extends vertically upward and passes through the working plane 110 of the frame 100 and is connected to the magnetic tile positioning mold 200. The magnetic tile push cylinder 860 is arranged on the lower partition 840 and is connected to the PLC controller 900. The output end of the magnetic tile push cylinder 860 extends vertically upward and is connected to the lower plate surface of the upper partition 830. The magnetic tile push cylinder 870 is arranged in the magnetic tile push cylinder mounting bracket 810 and is located below the lower partition 840 and is connected to the PLC controller 900. The output end of the magnetic tile push cylinder 870 extends vertically upward and is connected to the lower plate surface of the lower partition 840.

[0055] When assembling the magnetic tile and magnetic tile clamp automatic assembly device for the automotive micro-motor of the present invention, the PLC controller 900 first controls the magnetic tile feeding mechanism 300 to push the two magnetic tiles 330 into the magnetic tile positioning mold 200, and controls the wire feeding mechanism 500 to feed the spring steel wire of a specified length into the wire feeding channels 420a and 420b of the positioning upper mold 400, and controls the wire cutting mechanism 600 to cut the spring steel wire fed into the wire feeding channels 420a and 420b of the positioning upper mold 400; then, the PLC controller 900 controls the magnetic tile The magnetic tile lifting cylinder 860 of the lifting mechanism 800 is actuated, and the magnetic tile lifting cylinder 860 lifts the upper partition 830 for a certain distance, driving the two magnetic tiles 330 located in the magnetic tile positioning mold 200 to rise along the stepped through hole 210 of the magnetic tile positioning mold 200, so that the two magnetic tiles 330 are exposed from the upper end surface of the stepped through hole 210 of the magnetic tile positioning mold 200; then, the housing 10 of the automotive micromotor is manually inserted into the outside of the two lifted magnetic tiles 330 and the housing 10 is supported in the stepped through hole 210 of the magnetic tile positioning mold 200. At this time, the PLC controller 900 controls the magnetic tile lifting cylinder 870 of the magnetic tile lifting mechanism 800 to move, and the magnetic tile lifting cylinder 870 lifts the lower partition 840, driving the magnetic tile lifting cylinder 870, the upper partition 830 and the magnetic tile positioning mold 200 to rise, so that the upper end surface of the casing 10 placed on the magnetic tile positioning mold 200 is pressed against the lower end surface of the positioning upper mold 400; then, the PLC controller 900 controls the magnetic tile clamp pressing cylinder 700 to move, driving the magnetic tile clamp forming pressing head 710 to move vertically downward and advance. The spring wire in the wire feeding channels 420a and 420b of the positioning upper die 400 is pressed into a U-shaped spring. The magnetic tile clamp is further pressed into the cylinder 700 to drive the magnetic tile clamp forming pressing head 710 to press the pressed U-shaped spring into the housing 10 and between the two magnetic tiles in the housing 10. Finally, the PLC controller 900 controls each cylinder to return to its initial state, and the assembled housing with the magnetic tiles and magnetic tile clamps is manually removed to complete the assembly process of a workpiece.

[0056] In addition, in order to ensure safety during the assembly process, a light curtain transmitter 1000a or a light curtain receiver 1100a connected to the PLC controller 900 is installed at the front side of the magnetic tile positioning mold 200 on the working plane 110 of the frame 100, and a light curtain receiver 1000b connected to the PLC controller 900 and adapted to the light curtain transmitter 1000a or a light curtain transmitter 1100b adapted to the light curtain receiver 1100a is installed above the magnetic tile clamp pressing cylinder 700 and directly above the light curtain transmitter 1000a or the light curtain receiver 1100a on the frame 100. In this way, when the light curtain is triggered, the PLC controller 900 controls each mechanism to stop the action to ensure the safety of the assemblers.

[0057] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic assembly device for magnetic shoe and magnetic shoe clip of automobile micro motor, characterized in that: include: A frame, wherein a working plane is formed on the frame; A magnetic shoe positioning mold located on the working plane, wherein a step-shaped through hole is formed in the magnetic shoe positioning mold and vertically penetrates the magnetic shoe positioning mold, and the step-shaped through hole is a structure of being larger at the top and smaller at the bottom, and the aperture of the large aperture section thereof is adapted to the housing of the automotive micromotor; A magnetic tile feeding mechanism disposed on the working plane and used for pushing two magnetic tiles into the magnetic tile positioning mold; A positioning upper die is arranged on the frame and is located directly above the magnetic shoe positioning die, wherein a wire pressing through hole is formed in the positioning upper die and vertically penetrates the positioning upper die, and a first wire feeding channel and a second wire feeding channel are respectively formed on both sides of the wire pressing through hole and radially extend along the wire pressing through hole, wherein the middle parts of the first wire feeding channel and the second wire feeding channel are connected to the wire pressing through hole; a wire feeding mechanism disposed on the frame for feeding spring steel wires of a specified length into the first wire feeding channel and the second wire feeding channel of the positioning upper die respectively; A wire cutting mechanism disposed on the frame and located on both sides of the positioning upper die for cutting the spring steel wire fed by the wire feeding mechanism into the first wire feeding channel and the second wire feeding channel of the positioning upper die; A magnetic shoe clamp pressing cylinder is arranged on the frame and located directly above the positioning upper die, the output shaft of the magnetic shoe clamp pressing cylinder vertically extending downward and connected to a magnetic shoe clamp forming pressing head; a magnetic tile lifting mechanism disposed on the frame and located below the working plane, wherein an output end of the magnetic tile lifting mechanism extends vertically upward and passes through the working plane and is connected to the magnetic tile positioning mold; and A PLC controller is arranged on the frame, and the PLC controller is respectively connected with the magnetic shoe feeding mechanism, the wire feeding mechanism, the wire cutting mechanism, the magnetic shoe clamp pressing cylinder and the magnetic shoe pushing mechanism; During assembly, the PLC controller controls the magnetic tile feeding mechanism to push the two magnetic tiles into the magnetic tile positioning mold on the one hand, and controls the wire feeding mechanism to feed the spring steel wire of specified length into the first wire feeding channel and the second wire feeding channel of the positioning upper mold on the other hand, and controls the wire cutting mechanism to cut the spring steel wire fed into the first wire feeding channel and the second wire feeding channel of the positioning upper mold, and then the PLC controller controls the magnetic tile lifting mechanism to lift the two magnetic tiles in the magnetic tile positioning mold along the stepped through holes of the magnetic tile positioning mold, so that the two magnetic tiles are exposed from the upper end surfaces of the stepped through holes, and the casing of the automotive micromotor is manually put on the outside of the two lifted magnetic tiles and The casing is supported in the step-shaped through hole, and the PLC controller then controls the magnetic tile lifting mechanism to lift the magnetic tile positioning die, so that the upper end surface of the casing placed on the magnetic tile positioning die is pressed against the positioning upper die. At this time, the PLC controller controls the action of the magnetic tile clamp pressing cylinder, driving the magnetic tile clamp forming pressing head to move vertically downward and enter the wire pressing through hole of the positioning upper die, pressing the spring steel wire in the first wire feeding channel and the second wire feeding channel of the positioning upper die into a U-shaped spring, and at the same time, the magnetic tile clamp pressing cylinder drives the magnetic tile clamp forming pressing head to press the pressed U-shaped spring into the casing and between the two magnetic tiles in the casing; The wire feeding mechanism comprises: Rotating the first and second spring wire winders disposed on the frame; A first and a second spring steel wire feeding component are arranged on the frame, wherein the first and the second spring steel wire feeding components are respectively provided with an encoder connected to the PLC controller for controlling the feeding length of the spring steel wire, and the first and the second spring steel wire feeding components have a feeding end and a discharging end; and First and second wire feeding guide tubes, one end of the first and second wire feeding guide tubes is connected to the discharge ends of the first and second spring wire feeding components, and the other end thereof extends to the feed ends of the first wire feeding channel and the second wire feeding channel close to the positioning upper die; The spring steel wire wound on the first and second spring steel wire winders enters the first and second spring steel wire feeding components from the feeding ends of the first and second spring steel wire feeding components, and is fed out from the discharging ends of the first and second spring steel wire feeding components, and is fed into the first wire feeding channel and the second wire feeding channel of the positioning upper mold through the first and second wire feeding guide tubes.

2. The automatic assembly device for magnetic shoe and magnetic shoe clip of automobile micromotor according to claim 1, characterized in that: The magnetic tile feeding mechanism comprises: a magnetic tile feeding base plate arranged on the working plane, a magnetic tile feeding through hole is provided in the middle of the magnetic tile feeding base plate, the magnetic tile positioning mold is located in the magnetic tile feeding through hole of the magnetic tile feeding base plate in the initial state, a first magnetic tile feeding channel and a second magnetic tile feeding channel extending along the length direction are formed on the upper plate surface of the magnetic tile feeding base plate, the first magnetic tile feeding channel and the second magnetic tile feeding channel are located on the same straight line and the discharge ends thereof are respectively connected to the magnetic tile feeding through hole, and a plurality of magnetic tiles are respectively placed side by side in the first magnetic tile feeding channel and the second magnetic tile feeding channel; and A first linear rodless cylinder and a second linear rodless cylinder are symmetrically arranged side by side on the magnetic tile feeding base plate and their movement direction is consistent with the length direction of the magnetic tile feeding base plate and are connected to the PLC controller. A stopper is respectively connected to the linear output end of the first linear rodless cylinder and the second linear rodless cylinder. The stops on the first linear rodless cylinder and the second linear rodless cylinder are respectively located in the first magnetic tile feeding channel and the second magnetic tile feeding channel and push the magnetic tiles located in the first magnetic tile feeding channel and the second magnetic tile feeding channel into the magnetic tile positioning mold.

3. The automatic assembly device for magnetic shoe and magnetic shoe clip of automobile micromotor as claimed in claim 1, characterized in that: The slicing mechanism comprises: A wire cutting hinge seat provided on the frame and located at the rear side of the positioning upper die; A first and a second linkage rod, wherein the first and the second linkage rod are hinged on both sides of the shredding hinge seat near the first end thereof; First and second shredding cylinders are disposed on the frame and are located at the rear sides of the first and second linkage rods and are connected to the PLC controller, wherein the output ends of the first and second shredding cylinders are hinged to the second ends of the first and second linkage rods; and The first and second cutters are in the form of strips, one end of which is hinged to the first end of the first and second linkage rods, and the other end of which forms a cutting edge and is located at the feed end of the first and second wire feeding channels of the positioning upper die, and is used to cut off the end of the spring wire fed into the first and second wire feeding channels of the positioning upper die.

4. The automatic assembly device for magnetic shoe and magnetic shoe clip of automobile micromotor as claimed in claim 1, characterized in that: The magnetic tile lifting mechanism comprises: A magnetic tile top material cylinder mounting bracket installed on the frame and located below the working plane; Two vertical sliding rods are arranged at intervals in the magnetic tile top material cylinder mounting bracket; The upper and lower partitions are vertically spaced in the magnetic tile top material cylinder mounting bracket and the two ends of the partitions are respectively sleeved on the two vertical slide bars and can slide up and down along the two vertical slide bars; A push rod, one end of which is fixedly connected to the upper plate surface of the upper partition, and the other end of which extends vertically upward and passes through the working plane and is connected to the magnetic shoe positioning mold; A first magnetic tile top-loading cylinder is disposed on the lower partition and connected to the PLC controller, wherein the output end of the first magnetic tile top-loading cylinder extends vertically upward and is connected to the lower plate surface of the upper partition; and A second magnetic tile lifting cylinder is arranged in the magnetic tile lifting cylinder mounting bracket, is located below the lower partition and is connected to the PLC controller, and the output end of the second magnetic tile lifting cylinder extends vertically upward and is connected to the lower plate surface of the lower partition.

5. The automatic assembly device for magnetic shoe and magnetic shoe clip of a micro motor for automobile according to any one of claims 1 to 4, characterized in that: A first light curtain transmitter or a first light curtain receiver connected to the PLC controller is installed on the working plane at the front side of the magnetic tile positioning mold, and a second light curtain receiver connected to the PLC controller and matched with the first light curtain transmitter or a second light curtain transmitter matched with the first light curtain receiver is arranged on the frame above the magnetic tile clamp pressing cylinder and directly above the first light curtain reflector or the first light curtain receiver.

Citation Information

Patent Citations

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