A compact compressor

Abstract

The present invention discloses a compact compressor, including an upper body, a lower body and a cylinder valve body assembly, wherein the upper body and the lower body are assembled to form an inner chamber, wherein a compression assembly is arranged in the inner chamber, wherein the compression assembly reciprocates in a stroke channel formed by a cavity, wherein a plurality of first exhaust channels interlaced with each other are integrally formed inside the upper body, wherein the plurality of first exhaust channels form a first air cavity; wherein a plurality of second exhaust channels interlaced with each other are integrally formed inside the lower body, wherein the plurality of second exhaust channels form a second air cavity, wherein the cylinder valve body assembly is covered and arranged outside the stroke channel, wherein the cylinder valve body assembly includes a valve cavity located in the middle, wherein the upper and lower ends of the valve cavity are respectively connected with an inlet channel and an outlet channel, wherein the inlet channel is connected with the first exhaust channel, and the outlet channel is connected with the second exhaust channel. The present invention improves the compactness of the suction and exhaust structure and reduces the volume occupied by the equipment.

Description

Technical Field

[0001] The present invention relates to the technical field of compressors, and in particular to a compact compressor. Background Art

[0002] Compared with single-cylinder or two-cylinder compressors, four-cylinder compressors have uniform and stable exhaust and good balance, but their structure is complex, the suction and exhaust structure takes up a large space and is not compact enough. When used in small or portable equipment, the product will be larger and heavier, which cannot meet user needs. Summary of the Invention

[0003] In order to solve the shortcomings and deficiencies of the existing technology, a compact compressor is provided to improve the compactness of the suction and exhaust structure, reduce the volume occupied by the equipment, and achieve the purpose of meeting user needs.

[0004] In order to achieve the purpose of the present invention, a compact compressor is provided, which includes an upper body, a lower body and a cylinder valve body assembly, wherein two cavities perpendicular to each other and communicating with each other are provided on the sides of the upper body and the lower body, and the upper body and the lower body are assembled to form an inner chamber, and a compression assembly is provided in the inner chamber, and the compression assembly reciprocates in the stroke channel formed by the cavity, and the upper body is integrally formed with a plurality of first exhaust channels that are interconnected in pairs, and the plurality of first exhaust channels form a first air cavity; the lower body is integrally formed with a plurality of second exhaust channels that are interconnected in pairs, and the plurality of second exhaust channels form a second air cavity, and the cylinder valve body assembly is covered and arranged on the outside of the stroke channel, and the cylinder valve body assembly includes a valve cavity located in the middle, and the upper and lower ends of the valve cavity are respectively connected with an intake channel and an outlet channel, the intake channel is connected with the first exhaust channel, and the outlet channel is connected with the second exhaust channel.

[0005] As a further improvement of the above scheme, a first air path channel is provided at the middle position of the first exhaust channel, which is connected to the outside, and the air intake channel is connected to the first air path channel; a second air path channel is provided at the middle position of the second exhaust channel, which is connected to the outside, and the air outlet channel is connected to the second air path channel.

[0006] As a further improvement of the above solution, the cylinder valve body assembly includes a base plate, and lugs are provided at both ends of the base plate extending outward, and the air inlet channel and the air outlet channel are respectively provided in the two lugs.

[0007] As a further improvement of the above scheme, a through hole is provided on the outer side of the two lugs, one end of the air inlet channel is connected to the valve cavity, and the other end is connected to the first air cavity through the through hole; one end of the air outlet channel is connected to the valve cavity, and the other end is connected to the second air cavity through the through hole.

[0008] As a further improvement of the above solution, the valve cavity is arranged in the middle of the substrate.

[0009] As a further improvement of the above solution, the cylinder valve body assembly includes two duckbill valves, which are respectively arranged at the ends of the first air path channel and the second air path channel.

[0010] As a further improvement of the above solution, the cross-sectional area of ​​the valve cavity is equal to the cross-sectional area of ​​the stroke channel.

[0011] The beneficial effects of the present invention are:

[0012] Compared with the prior art, the present invention provides a compact compressor in which a first exhaust channel and a second exhaust channel are integrally formed in the upper body and the lower body respectively. The first exhaust channel and the second exhaust channel are integrally formed, which is very convenient during processing. Only a few deep holes need to be drilled, which is convenient for processing. The first exhaust channel and the second exhaust channel form a first air cavity and a second air cavity respectively. The air path is integrated with the body, and there is no need to set up an air path on the body separately, which greatly saves space. In addition, the valve cavity and the cylinder valve body assembly are integrated to reduce the structure of the connection and sealing between the two. An air inlet channel and an air outlet channel are formed between the valve cavity and the cylinder, so that the gas enters the valve cavity from the air inlet channel and is discharged into the second air cavity through the air outlet channel after compression, saving the space occupied by the gas channel. The present invention provides a compact compressor that can improve the compactness of the intake and exhaust structure, reduce the volume occupied by the equipment, and achieve the purpose of meeting user needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings, wherein:

[0014] Figure 1 It is a structural schematic diagram of the present invention;

[0015] Figure 2 It is a schematic diagram of the decomposition structure of the present invention;

[0016] Figure 3 It is a schematic diagram of the decomposed structure from another angle of the present invention;

[0017] Figure 4 It is a schematic cross-sectional structural diagram of parts of the present invention. DETAILED DESCRIPTION

[0018] like Figure 1-Figure 4As shown, a compact compressor provided by the present invention includes an upper body 1, a lower body 2 and a cylinder valve body assembly 3. Two cavities 4 are provided on the sides of the upper body 1 and the lower body 2, which are perpendicular to each other and connected. The upper body 1 and the lower body 2 are assembled to form an inner chamber. A compression assembly is provided in the inner chamber. The compression assembly reciprocates in the stroke channel formed by the cavity 4. The upper body 1 is integrally formed with a plurality of first exhaust channels 5 that are interlaced with each other, and the plurality of first exhaust channels 5 form a first air cavity; the lower body 2 is integrally formed with a plurality of The second exhaust channels 6 are interlaced with each other, and multiple second exhaust channels 6 form a second air cavity. The first exhaust channel 5 and the second exhaust channel 6 are integrally formed. It is very convenient to process. Only a few deep holes need to be drilled, which is convenient for processing. The cylinder valve body assembly 3 is covered on the outside of the stroke channel, and the cylinder valve body assembly 3 includes a valve cavity 7 in the middle. The upper and lower ends of the valve cavity 7 are respectively connected to the intake channel 8 and the outlet channel 9. The intake channel 8 is connected to the first exhaust channel 5, and the outlet channel 9 is connected to the second exhaust channel 6. The compression assembly includes an eccentric shaft connected to the output shaft of the motor. Four mutually perpendicular compound piston mechanisms are provided on the eccentric shaft. When the eccentric shaft rotates, it drives the four compound piston mechanisms to move back and forth in the valve cavity 7, cooperating with the cylinder valve body assembly to realize the intake, compression and exhaust of the gas.

[0019] As a further improvement, a first air path channel 10 is provided at the middle position of the first exhaust channel 5, which is connected to the outside, and the air intake channel 8 is connected to the first air path channel 10; a second air path channel 11 is provided at the middle position of the second exhaust channel 6, which is connected to the outside, and the air outlet channel 9 is connected to the second air path channel 11. The compressed air is discharged into the second air cavity through the air outlet channel 9 and the second air path channel 11.

[0020] Further improvement, the cylinder valve body assembly 3 includes a base plate 12 and a valve cavity 7, the valve cavity 7 is arranged in the middle of the base plate 12, and lugs 14 are extended outward at both ends of the base plate 12, and an air inlet channel 8 and an air outlet channel 9 are respectively provided in the two lugs 14. A through hole 15 is provided on the outside of the two lugs 14. One end of the air inlet channel 8 is connected to the valve cavity 7, and the other end is connected to the first air cavity through the through hole 15; one end of the air outlet channel 9 is connected to the valve cavity 7, and the other end is connected to the second air cavity through the through hole 15.

[0021] As a further improvement, the cylinder valve body assembly includes two duckbill valves, which are respectively arranged at the ends of the first air path 10 and the second air path 11. The duckbill valve is made of elastic neoprene and synthetic fiber through special processing, and its shape is similar to a duckbill, so it is called a duckbill valve. When there is no internal pressure, the duckbill outlet closes under the action of its own elasticity; when the direction of the duckbill valve is consistent with the direction of the airflow, the duckbill valve is conductive; when the duckbill valve is opposite to the direction of the airflow, the duckbill valve is in a closed state, and the duckbill valve realizes the function of unidirectional conduction. The two duckbill valves are installed one positive and one negative to realize the unidirectional flow of gas in the first air path 10, the second air path 11 and the valve cavity 7.

[0022] As a further improvement, the cross-sectional area of ​​the valve cavity 7 is equal to the cross-sectional area of ​​the stroke channel.

[0023] In the present invention, four first exhaust channels 5 and four second exhaust channels 6 are specifically provided. One end of each first exhaust channel 5 is connected to the first exhaust channel 5 located inside the upper body 1, and the other end extends to the outer end surface of the upper body 1. It can be blocked or connected to a pneumatic joint as needed; one end of each second exhaust channel 6 is connected to the second exhaust channel 6 located inside the lower body 2, and the other end extends to the outer end surface of the lower body 2. It can be blocked or connected to a pneumatic joint as needed.

[0024] Compared with the prior art, the present invention provides a compact compressor in which a first exhaust channel 5 and a second exhaust channel 6 are integrally formed in the upper body 1 and the lower body 2, respectively. The first exhaust channel 5 and the second exhaust channel 6 form a first air cavity and a second air cavity, respectively. The air path is integrated with the body, and there is no need to set up an additional air path on the body, which greatly saves space. In addition, the valve cavity 7 is integrated with the cylinder valve body assembly 3, reducing the connection and sealing structure between the two. An air inlet channel 8 and an air outlet channel 9 are formed between the valve cavity 7 and the cylinder, so that the gas enters the valve cavity 7 from the air inlet channel 8 and is discharged into the second air cavity through the air outlet channel 9 after compression, saving the space occupied by the gas channel. The present invention provides a compact compressor that can improve the compactness of the intake and exhaust structure, reduce the volume occupied by the equipment, and achieve the purpose of meeting user needs.

[0025] The above embodiments are not limited to the technical solutions of the embodiments themselves, and the embodiments can be combined with each other to form new embodiments. The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be included within the scope of the technical solutions of the present invention.

Claims

1. A compact compressor, comprising an upper body, a lower body and a cylinder valve body assembly, wherein two cavities perpendicular to each other and interpenetrating are arranged on the sides of the upper body and the lower body, wherein the upper body and the lower body are assembled to form an inner chamber, wherein a compression assembly is arranged in the inner chamber, and wherein the compression assembly reciprocates in a stroke channel formed by the cavity, wherein the compression assembly reciprocates in a stroke channel formed by the cavity, and wherein the compressor comprises: The upper body is integrally formed with a plurality of first exhaust channels that are interlaced with each other, the plurality of first exhaust channels form a first air cavity, and one end of the first exhaust channel extends to the outer end surface of the upper body; the lower body is integrally formed with a plurality of second exhaust channels that are interlaced with each other, the plurality of second exhaust channels form a second air cavity, and one end of the second exhaust channel extends to the outer end surface of the lower body, the cylinder valve body assembly is covered and arranged outside the stroke channel, the cylinder valve body assembly includes a valve cavity located in the middle, the upper and lower ends of the valve cavity are respectively connected with an intake channel and an outlet channel, the intake channel is connected to the first exhaust channel, and the outlet channel is connected to the second exhaust channel The air channels are connected; a first air path channel is arranged at a middle position of the first exhaust channel to be connected outwardly, and the air intake channel is connected to the first air path channel; a second air path channel is arranged at a middle position of the second exhaust channel to be connected outwardly, and the air outlet channel is connected to the second air path channel, the cylinder valve body assembly includes a base plate, and lugs are arranged at both ends of the base plate extending outwardly, the air intake channel and the air outlet channel are respectively arranged in the two lugs, and through holes are arranged on the outside of the two lugs, one end of the air intake channel is connected to the valve cavity, and the other end is connected to the first air cavity through the through hole; one end of the air outlet channel is connected to the valve cavity, and the other end is connected to the second air cavity through the through hole.

2. A compact compressor according to claim 1, characterized in that: The valve chamber is arranged in the middle of the substrate.

3. A compact compressor according to claim 1, characterized in that: The cylinder valve body assembly includes two duckbill valves, which are respectively arranged at the ends of the first gas path channel and the second gas path channel.

4. A compact compressor according to claim 1, characterized in that: The cross-sectional area of ​​the valve cavity is equal to the cross-sectional area of ​​the stroke channel.

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