Fully automatic shaking machine

Abstract

The present invention discloses a fully automatic pan-shaking machine, which includes a frame, and the frame is connected with a power device, a clutch, a cylinder assembly and a magnet assembly; the power device is connected to the input end of the clutch, the output end of the clutch is suitable for connecting to the cylinder assembly and is suitable for driving the cylinder assembly to vibrate, the magnet assembly is connected to the telescopic end of the cylinder assembly, the magnet assembly is located between two parallel conveyor lines, and when the telescopic end of the cylinder assembly is in a retracted state, the magnet assembly is located below the conveyor line, and when the telescopic end of the cylinder assembly is in an extended state, the magnet assembly is located above the conveyor line, when the baking tray filled with dough follows the conveyor line to move above the magnet assembly, the extended end of the cylinder assembly extends, and the clutch engages at the same time; after a predetermined time, the extended end of the cylinder assembly retracts, and the clutch is disconnected at the same time. The fully automatic pan-shaking machine of the present invention can quickly, accurately and automatically shake the dough to the center of the baking tray mold cavity in an automated production line.

Description

Technical Field

[0001] The invention relates to the technical field of baking production equipment, and in particular to a full-automatic pan shaking machine. Background Art

[0002] The manufacturing process of baked foods such as bread and hamburgers requires forming and baking steps. The forming step is achieved by a forming machine, and the baking is achieved by a baking device. The dough formed by the forming machine often falls into the baking tray mold cavity, and then the baking tray is sent to the baking device through a conveyor line located between the forming machine and the baking device to complete the baking.

[0003] In the above process, the dough dropped from the forming machine into the baking pan cavity cannot be exactly located in the center of the baking pan cavity, which will affect the subsequent baking. Therefore, the dough needs to be placed in the center of the baking pan cavity manually, and manual operation will bring the following defects:

[0004] The speed of manual dough picking cannot keep up with the speed of the production line, and more people are needed to operate it, resulting in a waste of human resources;

[0005] When manually picking dough, more protective measures are needed to ensure the hygiene level of the product;

[0006] In the continuous production process, manual sorting will bring safety hazards. Summary of the invention

[0007] In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a fully automatic pan shaking machine, which can quickly, accurately and automatically shake the dough to the center of the baking pan cavity in an automated production line.

[0008] The purpose of the present invention is achieved by the following technical solutions:

[0009] The fully automatic pan shaking machine comprises: a frame, the frame is connected with a power device, a clutch, a cylinder assembly and a magnet assembly; the power device is connected to the input end of the clutch, the output end of the clutch is suitable for connecting to the cylinder assembly and suitable for driving the cylinder assembly to vibrate, the magnet assembly is connected to the telescopic end of the cylinder assembly, the magnet assembly is located between two parallel conveyor lines, and when the telescopic end of the cylinder assembly is in a retracted state, the magnet assembly is located below the conveyor line, and when the telescopic end of the cylinder assembly is in an extended state, the magnet assembly is located above the conveyor line, when the baking tray filled with dough follows the conveyor line to move above the magnet assembly, the extended end of the cylinder assembly extends, and the clutch engages at the same time; after a predetermined time, the extended end of the cylinder assembly retracts, and the clutch is disconnected at the same time.

[0010] Furthermore, the fully automatic shaking machine also includes a position detector and a control center; the position detector, the clutch and the cylinder assembly are respectively connected to the control center signal.

[0011] Furthermore, the power device includes a motor and a reducer connected to the motor.

[0012] Furthermore, the reducer is connected to the input end of the clutch through a first synchronous belt.

[0013] Furthermore, the first synchronous belt is provided in cooperation with a first tensioning wheel.

[0014] Furthermore, the cylinder assembly includes a vibration plate and a cylinder; the cylinder is arranged on the vibration plate, both ends of the vibration plate are rotatably connected with eccentric shafts, and the output end of the clutch is respectively connected to the eccentric shafts located at both ends of the vibration plate.

[0015] Furthermore, the eccentric shaft at one end of the vibration plate is connected to the output end of the clutch through a second synchronous belt.

[0016] Furthermore, the second synchronous belt is provided with a second tensioning wheel.

[0017] Furthermore, the magnet assembly includes a magnet and a protective shell; the magnet is fixedly connected to the telescopic end of the cylinder assembly, and the protective shell is wrapped around the magnet.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the magnet assembly is connected to the telescopic end of the cylinder assembly, the magnet assembly is located between two parallel conveyor lines, when the telescopic end of the cylinder assembly is in a retracted state, the magnet assembly is located below the conveyor line, and when the telescopic end of the cylinder assembly is in an extended state, the magnet assembly is located above the conveyor line, when the baking tray filled with dough follows the conveyor line to move above the magnet assembly, the extended end of the cylinder assembly extends, and the clutch engages at the same time, at this time the magnet assembly will be magnetically attracted to the baking tray, and at the same time will drive the baking tray to vibrate, due to the vibration of the baking tray, the dough will be shaken to the center of the baking tray mold cavity, after a predetermined time of vibration, the extended end of the cylinder assembly retracts, at this time the bottom of the baking tray will contact the conveyor line, so that the baking tray will be separated from the magnet assembly and continue to follow the conveyor line movement, the clutch is disconnected when the extended end of the cylinder assembly retracts, which can prevent the baking tray from falling from the conveyor line due to vibration, thereby ensuring the reliability of the fully automatic pan shaking machine of the present invention. Through the above-mentioned method, the fully automatic pan shaking machine of the present invention can quickly, accurately and automatically shake the dough to the center of the baking pan cavity in an automated production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of the fully automatic pan shaking machine of the present invention;

[0020] Figure 2 The schematic diagram of the fully automatic pan shaking machine of the present invention with part of the frame removed;

[0021] Figure 3 The schematic diagram of the fully automatic pan shaking machine of the present invention without the frame;

[0022] Figure 4 for Figure 3 Exploded view of the magnet assembly.

[0023] In the figure: 1. frame; 2. power unit; 21. motor; 22. reducer; 3. clutch; 4. cylinder assembly; 41. vibration plate; 42. eccentric shaft; 43. cylinder; 5. magnet assembly; 51. magnet; 52. protective shell; 61. first synchronous belt; 62. first tensioning pulley; 63. second synchronous belt; 64. second tensioning pulley. DETAILED DESCRIPTION

[0024] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Preferred embodiments of the present invention are provided in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0027] like Figure 1-4As shown, a fully automatic pan shaking machine provided by an embodiment of the present invention is shown, which at least includes a frame 1, and the frame 1 is connected with a power device 2, a clutch 3, a cylinder assembly 4 and a magnet assembly 5; the power device 2 is connected to the input end of the clutch 3, the output end of the clutch 3 is suitable for connecting with the cylinder assembly 4, and is suitable for driving the cylinder assembly 4 to vibrate, the magnet assembly 5 is connected to the telescopic end of the cylinder assembly 4, the magnet assembly 5 is located between two parallel conveyor lines, and when the telescopic end of the cylinder assembly 4 is in a retracted state, the magnet assembly 5 is located below the conveyor line, and when the telescopic end of the cylinder assembly 4 is in an extended state, the magnet assembly 5 is located above the conveyor line, when the baking tray filled with dough follows the conveyor line to move above the magnet assembly 5, the extended end of the cylinder assembly 4 extends, and the clutch 3 engages at the same time; after a predetermined time, the extended end of the cylinder assembly 4 retracts, and the clutch 3 is disconnected at the same time.

[0028] When the baking tray with dough follows the conveyor line to move above the magnet assembly 5, the extended end of the cylinder assembly 4 extends out, and the clutch 3 engages at the same time. At this time, the magnet assembly 5 will be magnetically attracted to the baking tray, and at the same time, it will drive the baking tray to vibrate. Due to the vibration of the baking tray, the dough will be shaken to the center of the baking tray cavity. After a predetermined period of vibration, the extended end of the cylinder assembly 4 retracts. At this time, the bottom of the baking tray will contact the conveyor line, so that the baking tray will be separated from the magnet assembly 5 and continue to follow the conveyor line. When the extended end of the cylinder assembly 4 retracts, the clutch 3 is disconnected, which can prevent the baking tray from falling from the conveyor line due to vibration, thereby ensuring the reliability of the fully automatic pan shaking machine of the present invention. In the above manner, manual operation is avoided, so that the fully automatic pan shaking machine of the present invention can quickly, accurately and automatically shake the dough to the center of the baking tray cavity in an automated production line.

[0029] As a preferred embodiment, the fully automatic pan-cranking machine further includes a position detector (not shown) and a control center (not shown); the position detector, the clutch 3 and the cylinder assembly 4 are respectively connected to the control center signal. That is, in the present invention, the position detector can be used to detect whether the baking tray reaches above the magnet assembly 5. Preferably, the position detector can be a photoelectric switch. When the baking tray reaches above the magnet assembly 5, the position detector will detect that the baking tray is above the magnet assembly 5. At this time, the position detector will send a pan-cranking signal to the control center. After receiving the pan-cranking signal, the control center will control the extension end of the cylinder assembly 4 to extend, and at the same time control the clutch 3 to engage.

[0030] Preferably, refer to Figure 2-3 The power device 2 includes a motor 21 and a reducer 22 connected to the motor 21. Specifically, the reducer 22 is connected to the input end of the clutch 3 through a first synchronous belt 61.

[0031] Preferably, refer to Figure 2-3The first synchronous belt 61 is provided with a first tensioning wheel 62. Through the action of the first tensioning wheel 62, the first synchronous belt 61 can be tensioned to prevent the first synchronous belt 61 from coming out.

[0032] Preferably, refer to Figure 3-4 , the cylinder assembly 4 includes a vibration plate 41 and a cylinder 43; the cylinder 43 is arranged on the vibration plate 41, and both ends of the vibration plate 41 are rotatably connected with an eccentric shaft 42, and the output end of the clutch 3 is respectively connected to the eccentric shaft 42 located at both ends of the vibration plate 41. That is, the vibration of the cylinder assembly 4 is achieved by the rotation of the eccentric shaft 42. Specifically, the eccentric shaft 42 at one end of the vibration plate 41 is connected to the output end of the clutch 3 through the second synchronous belt 63. The second synchronous belt 63 is equipped with a second tensioning wheel 64. Similarly, the purpose of setting the second tensioning wheel 64 is also to prevent the second synchronous belt 63 from coming out.

[0033] Preferably, refer to Figure 4 The magnet assembly 5 includes a magnet 51 and a protective shell 52; the magnet 51 is fixedly connected to the telescopic end of the cylinder assembly 4, and the protective shell 52 is wrapped around the magnet 51. The protective shell 52 can protect the magnet and prevent the magnet 51 from breaking due to collision.

[0034] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. Fully automatic pan shaking machine, characterized in that: include: A frame, the frame being connected with a power device, a clutch, a cylinder assembly and a magnet assembly; The power device is connected to the input end of the clutch, the output end of the clutch is suitable for being connected to the cylinder assembly and suitable for driving the cylinder assembly to vibrate, the magnet assembly is connected to the telescopic end of the cylinder assembly, the magnet assembly is located between two parallel conveyor lines, and when the telescopic end of the cylinder assembly is in a retracted state, the magnet assembly is located below the conveyor line, and when the telescopic end of the cylinder assembly is in an extended state, the magnet assembly is located above the conveyor line, when the baking tray filled with dough follows the conveyor line to move above the magnet assembly, the extended end of the cylinder assembly extends, and the clutch engages at the same time; after a predetermined time, the extended end of the cylinder assembly retracts, and the clutch is disconnected at the same time.

2. The fully automatic pan shaking machine according to claim 1, characterized in that: The fully automatic pan shaking machine also includes a position detector and a control center; the position detector, the clutch and the cylinder assembly are respectively connected to the control center signal.

3. The fully automatic pan shaking machine according to claim 1, characterized in that: The power device comprises a motor and a reducer connected to the motor.

4. The fully automatic pan shaking machine according to claim 3, characterized in that: The reducer is connected to the input end of the clutch through a first synchronous belt.

5. The fully automatic pan shaking machine according to claim 4, characterized in that: The first synchronous belt is equipped with a first tensioning wheel.

6. The fully automatic pan shaking machine according to claim 1, characterized in that: The cylinder assembly includes a vibration plate and a cylinder; the cylinder is arranged on the vibration plate, both ends of the vibration plate are rotatably connected with eccentric shafts, and the output end of the clutch is respectively connected to the eccentric shafts located at both ends of the vibration plate.

7. The fully automatic pan shaking machine according to claim 6, characterized in that: The eccentric shaft at one end of the vibration plate is connected to the output end of the clutch through a second synchronous belt.

8. The fully automatic pan shaking machine according to claim 7, characterized in that: The second synchronous belt is equipped with a second tensioning wheel.

9. The fully automatic pan shaking machine according to claim 1, characterized in that: The magnet assembly includes a magnet and a protective shell; the magnet is fixedly connected to the telescopic end of the cylinder assembly, and the protective shell is wrapped around the magnet.

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