A ferrite hot-roll distribution and transportation system

Abstract

A ferrite hot blank distribution and transportation system includes a hot blank buffer warehouse, wherein two layers of each hot blank buffer warehouse are outbound layers, and eight layers are hot blank storage layers. A barcode is set on the sintering plate for loading ferrite hot blank products, and a transfer roller line is provided between adjacent hot blank buffer warehouses. Each hot blank buffer warehouse corresponds to one outbound roller line. The products in the hot blank buffer warehouse are transferred to a destacking station via the outbound roller line. The destacking station is provided with a fully automatic destacking robot for automatically destacking the products and performing CCD large crack detection. The products after detection are sent to a grinding line for grinding via the fully automatic destacking robot. The present invention makes the entire hot blank unloading, transportation, and grinding and feeding simpler, more reliable, and more practical. The present invention can realize intelligent distribution and transportation. The structure is simple, manual work is minimized, production efficiency is greatly improved, and the quality of products from sintering to grinding is improved.

Description

Technical Field

[0001] The invention relates to a transfer system for ferrite products, in particular to a ferrite blank distribution and transfer system. Background Art

[0002] In traditional permanent ferrite production, the cooked blanks are usually manually lowered from the sintering kiln at the back end, then manually transferred and stored in a designated area, and then transferred to a designated grinding line for manual loading and grinding after cooling. In this operation mode, the degree of manual intervention is high, the labor intensity is high, and the production efficiency is low.

[0003] With the continuous development of automation, the production automation of various equipment in the permanent ferrite process has become relatively mature. At the same time, the automatic transfer of green billets between processes has also gradually matured. However, the intelligent distribution and transfer of cooked billets between processes has not yet been realized. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the above-mentioned defects of the prior art and provide a ferrite blank distribution and transportation system which can realize distribution and transportation between various processes and has strong practicality and high production efficiency.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a ferrite hot blank distribution and transportation system, including a hot blank cache warehouse, each hot blank cache warehouse is provided with a delivery layer, and a hot blank storage layer, a barcode is set on the sintering plate for loading ferrite hot blank products, and a warehouse transfer roller line is provided between adjacent hot blank cache warehouses, and each hot blank cache warehouse corresponds to one of the delivery roller lines. The products in the hot blank cache warehouse are transferred to the destacking station through the delivery roller line. The destacking station is provided with a fully automatic destacking robot for automatically destacking the products and performing CCD large crack detection. The detected products are sent to the grinding line for grinding by the fully automatic destacking robot.

[0006] Furthermore, the outbound storage layer has 2 layers, and the cooked dough storage layer has 8 layers.

[0007] Furthermore, the cooked dough storage layer in the cooked dough buffer is set to store two specifications of products, each of which occupies 4 layers. The cooked dough buffer can store enough cooked dough and cool the cooked dough (at least 6 hours in summer and at least 4 hours in winter) to meet normal grinding.

[0008] Furthermore, the warehouse transfer roller line has a two-layer structure, the first layer is used to connect a group of corresponding electric kilns and cooked dough buffer warehouses, and the second layer is used to transfer products from adjacent cooked dough buffer warehouses.

[0009] Furthermore, the number of the grinding lines is 6.

[0010] Furthermore, an empty plate return line is provided between the outbound roller line and the grinding line, and the empty plate return line is connected to the empty sintering plate forming area.

[0011] Furthermore, the empty board return line is a single-layer structure.

[0012] The present invention makes the entire process of unloading, transporting and grinding the cooked dough simpler, more reliable and more practical. The present invention can realize intelligent distribution and transport. The structure is simple, manual work is reduced to the maximum, production efficiency is greatly improved, and the quality of the product from sintering to grinding is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0014] Figure 2 Schematic diagram of the structure of the sintered plate in an embodiment of the present invention.

[0015] In the figure: 1. The first cooked blank cache, 2. The second cooked blank cache, 3. The third cooked blank cache, 4. The outgoing roller line, 5. The transfer roller line, 6. The fully automatic destacking robot, 7. The grinding line, 8. The empty plate reflow line, 9. The sintering plate, 10. The sintering furnace. DETAILED DESCRIPTION

[0016] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0017] like Figure 1-2 As shown, this embodiment includes three cooked dough cache warehouses, namely the first cooked dough cache warehouse 1, the second cooked dough cache warehouse 2 and the third cooked dough cache warehouse 3. Two layers of each cooked dough cache warehouse are outbound layers, and there are 8 layers for cooked dough storage. The storage rule of the cooked dough cache warehouse is set to store two specifications of products, each of which occupies 4 layers. A hoist is set before and after the cooked dough cache warehouse to transfer the products entering and leaving the warehouse. The products are stored in and out according to the first-in-first-out principle.

[0018] A barcode is set on the sintering plate 9 for loading ferrite cooked blank products. The barcode is used for information binding, and the production information of each process of the cooked blank product can be traced back. The product can be identified with the help of the barcode, and the barcode can be allocated according to the specified storage specifications after interaction. When the empty sintering plate returns to the molding area after destacking, the barcode on it is reassigned with new information. There is a transfer roller line 5 between adjacent cooked blank buffer warehouses. Each cooked blank buffer warehouse corresponds to a warehouse-out roller line 4. The products in the cooked blank buffer warehouse are transferred to the destacking station through the warehouse-out roller line 4. The destacking station is provided with a fully automatic destacking robot 6 for automatic destacking and CCD large crack detection of the product. The detected products are sent to the grinding line 7 for grinding by the fully automatic destacking robot 6. The touch screen of the fully automatic destacking robot 6 is linked with the touch screen of the cooked blank buffer warehouse and the MES system in multiple ways, and the destacking machine corresponding to the fully automatic destacking robot 6 can directly control the warehouse-in and warehouse-out operations of the cooked blank buffer warehouse.

[0019] The transfer roller line 5 is a two-layer structure. The first layer is used to connect a group of corresponding sintering furnaces 10 and cooked blank buffer warehouses, and the second layer is used to transfer products from adjacent cooked blank buffer warehouses. After the sintering plate 9 is taken out of the sintering furnace 10, it passes through the first layer of the transfer roller line 5 and enters the storage elevator of the cooked blank buffer warehouse. After scanning and identifying the barcode on the sintering plate 9 and interacting with the MES system, it is allocated for storage according to the set storage rules. When the products coming out of the furnace and entering the warehouse are not the two specifications set for the corresponding cooked blank buffer warehouse or the number of designated storage product layers is full, the storage elevator scans and identifies the product barcode, and after interactive judgment, it is directly transferred to other cooked blank buffer warehouses through the transfer roller line 5 for temporary storage.

[0020] An empty plate return line 8 is provided between the outbound roller line 4 and the grinding line 7. The empty plate return line 8 is a single-layer structure, and the empty sintered plates after being destackered are returned to the forming area through this channel.

[0021] Considering that the six grinding lines can only stably grind six specifications of products within a period of time, therefore, if the three sintering furnaces sinter more than six types of products, for some products of small batch orders, the cooked products in the first sintering furnace and the second sintering furnace are directly transferred to the third cooked blank buffer warehouse 3 through warehousing and transfer after leaving the kiln; the cooked products in the third sintering furnace are directly sent out of the kiln and stored in the third cooked blank buffer warehouse 3, and after a short buffer, they are circulated through the manual kiln channel to increase the flexibility of the cooked blank distribution and transportation system.

[0022] Those skilled in the art may make various modifications and variations to the present invention. If these modifications and variations are within the scope of the claims of the present invention and their equivalents, then these modifications and variations are also within the protection scope of the present invention.

[0023] The contents not described in detail in the specification are prior art known to those skilled in the art.

Claims

1. A ferrite hot-roll distribution and transportation system, comprising a hot-roll buffer, Features: Each cooked blank buffer is provided with an outbound layer and a cooked blank storage layer. A barcode is set on the sintering plate for loading ferrite cooked blank products. A transfer roller line is provided between adjacent cooked blank buffers. Each cooked blank buffer corresponds to an outbound roller line. The products in the cooked blank buffer are transferred to the depalletizing station through the outbound roller line. The depalletizing station is provided with a fully automatic depalletizing robot for automatic depalletizing and CCD large crack detection of the products. The detected products are sent to the grinding line for grinding by the fully automatic depalletizing robot. The touch screen of the fully automatic depalletizing robot is multi-linked with the touch screen of the cooked blank buffer and the MES system. The outgoing layer has 2 layers, the cooked dough storage layer has 8 layers, the incoming rule of the cooked dough buffer is set to store products of two specifications, and an elevator is provided before and after the cooked dough buffer respectively for transferring the incoming and outgoing products, and the products are entered and out of the warehouse according to the first-in-first-out principle; The transfer roller line has a two-layer structure. The first layer is used to connect a group of corresponding electric kilns and cooked blank buffer warehouses, and the second layer is used to transfer products from adjacent cooked blank buffer warehouses. After the sintering plate is taken out of the sintering furnace, it passes through the first layer of the transfer roller line and enters the warehouse elevator of the cooked blank buffer warehouse. After scanning and identifying the barcode on the sintering plate and interacting with the MES system, it is allocated for storage according to the set storage rules; when the product entering the warehouse does not correspond to the two specifications set for the cooked blank buffer warehouse or the number of designated storage product layers is full, the warehouse elevator scans and identifies the product barcode, and after interactive judgment, it is directly transferred to other cooked blank buffer warehouses for temporary storage through the transfer roller line; an empty plate return line is provided between the outbound roller line and the grinding line, and the empty plate return line is connected to the empty sintering plate forming area.

2. The ferrite hot-rolled blank distribution and transportation system according to claim 1, Features: The cooked dough storage layer in the cooked dough cache stores two specifications of products, each of which occupies 4 layers.

3. The ferrite hot-rolled blank distribution and transportation system according to claim 1 or 2, Features: The number of the grinding lines is 6.

4. The ferrite hot-rolled blank distribution and transportation system according to claim 1, Features: The empty plate return line is a single-layer structure.

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