A wiring automatic correction positioning module

Abstract

The present invention discloses a wiring automatic correction and positioning module, comprising: a driving mechanism and a wiring correction plug-in assembly, the wiring correction plug-in assembly comprising a connecting seat, a sliding seat, a pressure head, a wiring correction track, a wiring paddle and a wiring needle clamping cylinder, the sliding seat is horizontally provided with a third reciprocating drive device perpendicular to the movement direction of the second reciprocating drive device, the third reciprocating drive device is provided with a floating plate extending downward to one side of the wiring correction track, the floating plate is provided with a fourth reciprocating drive device pointing downward, the fourth reciprocating drive device is provided with a lifting seat at the bottom, the wiring paddle is provided on the lifting seat and extends to the bottom of the bending part. Through the above manner, the wiring automatic correction and positioning module described in the present invention realizes the positioning of smart meters, the correction of wiring, and the clamping, rotation and insertion of wiring needles, with a high degree of automation, which improves the assembly efficiency of smart meters.

Description

Technical Field

[0001] The invention relates to the field of automated assembly equipment, and in particular to an automatic wiring correction and positioning module. Background Art

[0002] As the smart grid enters the stage of comprehensive construction, there is a huge market demand for smart meters, and the characteristics of single-phase fee-controlled smart meters are also developing towards production integration.

[0003] The significance of the integrated production of smart meters is that it can comprehensively control and manage the smart meter industry. In the production process of existing single-phase smart meters, it is necessary to insert the wiring needle. Because the needle has too many pins and some needles are in a soft wiring without a fixed way, it is difficult for the equipment to grab the needle. Therefore, this process currently relies mainly on employees to insert, which is inefficient and difficult to achieve production integration. Summary of the invention

[0004] The main technical problem solved by the present invention is to provide an automatic correction and positioning module for arranging wires, so as to correct the arranging wires and insert the needles, thereby improving the automation level.

[0005] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide a cable automatic correction and positioning module, including: a driving mechanism and a cable correction plug-in assembly, the cable correction plug-in assembly includes a connecting seat, a sliding seat, a pressure head, a cable correction track, a cable paddle and a cable needle clamp cylinder, the sliding seat is arranged on one side of the connecting seat, the connecting seat is installed on the driving mechanism, a workpiece clamp cylinder is arranged at the bottom of the sliding seat, the pressure head is arranged at the bottom of the sliding seat or the workpiece clamp cylinder and points downward, the cable correction track is arranged at the bottom of the sliding seat, the front side of the cable correction track is concavely provided with a cable correction groove extending upward from the bottom, the cable correction track is convexly provided with a bending piece located at the top of the cable correction groove, the bottom of the bending piece is concavely provided with an arc groove connected to the cable correction groove, and the sliding seat is provided with a first reciprocating motion pointing downward. The driving device comprises a second reciprocating driving device which is horizontally arranged to point to the outside of the sliding seat, and a rotating driving device which is downwardly arranged to point to the second reciprocating driving device. The wire arranging needle clamp cylinder is arranged at the bottom of the rotating driving device and points downward. Two needle clamps are arranged at the output end of the wire arranging needle clamp cylinder in front of the bending part. A needle pressure strip extending to the front between the two needle clamps is arranged at the bottom of the rotating driving device. A third reciprocating driving device which is perpendicular to the movement direction of the second reciprocating driving device is horizontally arranged on the sliding seat. A floating plate which extends downward to one side of the wire arranging correction track is arranged on the third reciprocating driving device. A fourth reciprocating driving device which is downwardly arranged to point to the floating plate is arranged. A lifting seat is arranged at the bottom of the fourth reciprocating driving device. The wire arranging paddle is arranged on the lifting seat and extends to below the bending part.

[0006] In a preferred embodiment of the present invention, the driving mechanism adopts a robot.

[0007] In a preferred embodiment of the present invention, a slide rail is disposed on the back of the sliding seat, and a sliding block corresponding to the slide rail is disposed on the side of the connecting seat.

[0008] In a preferred embodiment of the present invention, a limiting plate extending to the bottom of the connecting seat is arranged on the back of the sliding seat, and a spring and a pressure sensor are arranged between the connecting seat and the limiting plate.

[0009] In a preferred embodiment of the present invention, a workpiece clamping claw is provided at the output end of the workpiece clamping cylinder.

[0010] In a preferred embodiment of the present invention, the floating plate is provided with a vertical guide rail corresponding to the lifting seat.

[0011] In a preferred embodiment of the present invention, the rotary drive device adopts a blade-type pneumatic rotary cylinder.

[0012] In a preferred embodiment of the present invention, an inner wall on one side of the cable correction groove is provided with a slope obliquely pointing upward to gradually narrow the top opening of the cable correction groove.

[0013] In a preferred embodiment of the present invention, a fifth reciprocating drive device is laterally arranged at the bottom of the sliding seat, a downwardly extending shifting plate is arranged at the end of the fifth reciprocating drive device, and two rows of pin correction pins spaced vertically are arranged on the shifting plate.

[0014] In a preferred embodiment of the present invention, the first reciprocating drive device, the second reciprocating drive device, the third reciprocating drive device and the fifth reciprocating drive device respectively use sliding cylinders, and the fourth reciprocating drive device uses a telescopic cylinder.

[0015] The beneficial effects of the present invention are as follows: the automatic correction and positioning module for wiring arrangement pointed out by the present invention realizes the positioning of smart meters, the correction of wiring arrangement, and the clamping, rotation and insertion of wiring needles, has a high degree of automation, improves the assembly efficiency of smart meters, and saves labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0017] Figure 1 It is a structural schematic diagram of a preferred embodiment of a wiring automatic correction positioning module of the present invention;

[0018] Figure 2 yes Figure 1 Exploded view in ;

[0019] Figure 3 yes Figure 2 Stereoscopic diagram. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] See also Figure 1~Figure 3 , the embodiment of the present invention includes:

[0022] like Figure 1~Figure 3The cable automatic correction and positioning module shown includes: a driving mechanism 2 and a cable correction plug-in assembly 1. The cable correction plug-in assembly 1 includes a connecting seat 13, a sliding seat 14, a pressure head 145, a cable correction track 144, a cable paddle 11 and a cable needle clamp cylinder 1414. The connecting seat 13 is installed on the driving mechanism 2. In this embodiment, the driving mechanism 2 adopts a manipulator with flexible movement.

[0023] The sliding seat 14 is arranged on one side of the connecting seat 13, and a slide rail 12 is arranged on the back of the sliding seat 14. A slider corresponding to the slide rail 12 is arranged on the side of the connecting seat to improve the lifting stability of the sliding seat 14. A limit plate 16 extending to the bottom of the connecting seat 13 is arranged on the back of the sliding seat 14, and a spring 15 and a pressure sensor are arranged between the connecting seat 13 and the limit plate 16, and the limit plate 16 and the sliding seat 14 are elastically limited by the spring 15.

[0024] A workpiece clamping cylinder 143 is disposed transversely at the bottom of the sliding seat 14. In this embodiment, a workpiece clamping claw 1431 is disposed at the output end of the workpiece clamping cylinder 143 to grab the smart meter 3 and realize self-positioning of the smart meter 3 under the sliding seat 14. The pressure head 145 is disposed at the bottom of the sliding seat 14 or the workpiece clamping cylinder 143 and points downward. Under the action of the driving mechanism 2, the pressure head 145 presses and fixes the smart meter 3 as the sliding seat 14 descends. The pressure head 145 applies pressure after contacting the upper part of the smart meter 3 and compresses the spring 15. The pressure is monitored by a pressure sensor to avoid the problem of excessive pressure. The pressure sensor is connected to the control system of the driving mechanism 2 to realize the control of the driving mechanism 2.

[0025] The cable correction track 144 is arranged at the bottom of the sliding seat 14, and the cable correction track 144 is pressed on the cable of the smart meter 3 when the sliding seat 14 descends. The front of the cable correction track 144 is concavely provided with a cable correction groove 1442 extending upward from the bottom. When the cable is lifted up by the cable paddle 11, it enters the cable correction groove 1442. In this embodiment, a slope 1443 pointing obliquely upward is arranged on the inner wall of one side of the cable correction groove 1442 to gradually narrow the top opening of the cable correction groove 1442, and the slope 1443 is used to guide the cable during the lifting process.

[0026] The cable correction track 144 is provided with a convex bending piece 1441 located at the top of the cable correction groove 1442, and the bending piece 1441 can be fixed to the cable correction track 144 by screws. The bottom of the bending piece 1441 is provided with an arc groove connected to the cable correction groove 1442. During the upward lifting process of the cable, the cable is bent under the action of the arc groove, and the cable needle 4 at the end of the cable is turned downward.

[0027] like Figure 1 and Figure 2As shown, the sliding seat 14 is provided with a first reciprocating drive device 141 pointing downward, and the first reciprocating drive device 141 is provided with a second reciprocating drive device 1411 pointing horizontally to the outside of the sliding seat 14, and the second reciprocating drive device 1411 is driven to rise and fall by the first reciprocating drive device 141.

[0028] In this embodiment, a downwardly pointing rotating drive device 1412 is provided on the second reciprocating drive device 1411, and the rotating drive device 1412 is driven to move forward and backward by the second reciprocating drive device 1411. The wire traversing needle clamp cylinder 1414 is provided at the bottom of the rotating drive device 1412 and points downward, and the output end of the wire traversing needle clamp cylinder 1414 is provided with two needle clamps 1415 located in front of the bending member 1441, which can clamp the wire traversing needle 4.

[0029] The bottom of the rotary drive device 1412 is provided with a needle clamp 1413 extending to the front between the two needle clamps 1415. Before the wiring needle 4 is clamped, the rotary drive device 1412 and the needle clamp 1413 are first driven backward by the second reciprocating drive device 1411, and the wiring needle 4 is pushed by the needle clamp 1413. Under the action of the wiring paddle 11, the wiring needle 4 is ensured to point vertically downward, and then clamped by the needle clamp 1415, and then the needle clamp 1415 and the wiring needle 4 are driven to flip by the rotary drive device 1412, such as flipping 90°, and finally, the first reciprocating drive device 141 is moved downward and plugged into the circuit board of the smart meter 3. The rotary drive device 1412 can use a blade-type pneumatic rotary cylinder with precise rotation angle and sensitive action.

[0030] In this embodiment, a third reciprocating drive device 17 (horizontal in the figure) is horizontally arranged on the sliding seat 14 and is perpendicular to the movement direction of the second reciprocating drive device 1411 (vertical in the figure). The third reciprocating drive device 17 is provided with a floating plate 18 extending downward to one side of the cable correction track 144. The floating plate 18 is moved left and right by the extension and retraction of the third reciprocating drive device 17.

[0031] The floating plate 18 is provided with a fourth reciprocating drive device 19 pointing downward, a lifting seat 191 is provided at the bottom of the fourth reciprocating drive device 19, and a vertical guide rail corresponding to the lifting seat 191 is provided on the floating plate 18 to improve the lifting stability. The cable paddle 11 is provided on the lifting seat 191 and extends to the bottom of the bending member 1441, and is lifted and lowered with the fourth reciprocating drive device 19, which is conducive to the cable paddle 11 to lift the cable.

[0032] In this embodiment, a fifth reciprocating drive device 142 is disposed transversely at the bottom of the sliding seat 14, and a downwardly extending shifting plate 1421 is disposed at the end of the fifth reciprocating drive device 142. Figure 2 and3 As shown, the shifting plate 1421 and the floating plate 18 are located on two sides of the sliding seat 14 opposite to each other.

[0033] Two rows of pin correction pins 1422 spaced apart from each other are provided on the shift plate 1421. When the shift plate 1421 retracts under the action of the fifth reciprocating drive device 142, the two rows of pin correction pins 1422 extend to the top and bottom of the circuit board, so that the corresponding pins above and below the circuit board can be corrected.

[0034] In this embodiment, the first reciprocating drive device 141, the second reciprocating drive device 1411, the third reciprocating drive device 17 and the fifth reciprocating drive device 142 respectively use sliding cylinders, and the fourth reciprocating drive device uses a telescopic cylinder 19, which are usually controlled by corresponding solenoid valves, with a high degree of automation.

[0035] In summary, the automatic correction and positioning module for wiring arrangement pointed out in the present invention replaces manual insertion of wiring arrangement needles on smart meters, thereby improving production efficiency and product assembly consistency.

[0036] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A cable automatic correction positioning module, characterized in that: include: A driving mechanism and a wiring correction plug-in assembly, wherein the wiring correction plug-in assembly comprises a connecting seat, a sliding seat, a pressure head, a wiring correction track, a wiring pick and a wiring needle clamp cylinder, the sliding seat is arranged on one side of the connecting seat, the connecting seat is mounted on the driving mechanism, a workpiece clamp cylinder is arranged at the bottom of the sliding seat, the pressure head is arranged at the bottom of the sliding seat or the workpiece clamp cylinder and points downward, the wiring correction track is arranged at the bottom of the sliding seat, the front side of the wiring correction track is concavely provided with a wiring correction groove extending upward from the bottom, the wiring correction track is convexly provided with a bending piece located at the top of the wiring correction groove, the bottom of the bending piece is concavely provided with an arc groove connected to the wiring correction groove, the sliding seat is provided with a first reciprocating drive device pointing downward, and the first reciprocating drive device is provided with a horizontal A second reciprocating drive device pointing to the outside of the sliding seat, the second reciprocating drive device is provided with a rotating drive device pointing downward, the wire arranging needle clamp cylinder is arranged at the bottom of the rotating drive device and points downward, the output end of the wire arranging needle clamp cylinder is provided with two needle clamps located in front of the bending part, the bottom of the rotating drive device is provided with a needle pressure strip extending to the front between the two needle clamps, a third reciprocating drive device perpendicular to the movement direction of the second reciprocating drive device is horizontally arranged on the sliding seat, the third reciprocating drive device is provided with a floating plate extending downward to one side of the wire arranging correction track, the floating plate is provided with a fourth reciprocating drive device pointing downward, a lifting seat is provided at the bottom of the fourth reciprocating drive device, and the wire arranging paddle is provided on the lifting seat and extends to below the bending part.

2. The cable automatic correction and positioning module according to claim 1, characterized in that: The driving mechanism adopts a mechanical arm.

3. The cable automatic correction and positioning module according to claim 1, characterized in that: The back of the sliding seat is provided with a sliding rail, and the side of the connecting seat is provided with a sliding block corresponding to the sliding rail.

4. The cable automatic correction and positioning module according to claim 1, characterized in that: A limiting plate extending to the bottom of the connecting seat is arranged on the back of the sliding seat, and a spring and a pressure sensor are arranged between the connecting seat and the limiting plate.

5. The cable automatic correction and positioning module according to claim 1, characterized in that: The output end of the workpiece clamping cylinder is provided with a workpiece clamping claw.

6. The cable automatic correction and positioning module according to claim 1, characterized in that: The floating plate is provided with a vertical guide rail corresponding to the lifting seat.

7. The cable automatic correction and positioning module according to claim 1, characterized in that: The rotary drive device adopts a blade-type pneumatic rotary cylinder.

8. The cable automatic correction and positioning module according to claim 1, characterized in that: An inner wall on one side of the cable correction groove is provided with a slope that points obliquely upwards to gradually narrow the top opening of the cable correction groove.

9. The cable automatic correction and positioning module according to claim 1, characterized in that: A fifth reciprocating drive device is disposed transversely at the bottom of the sliding seat, a downwardly extending shifting plate is disposed at the end of the fifth reciprocating drive device, and two rows of pin correction pins spaced apart vertically are disposed on the shifting plate.

10. The cable automatic correction and positioning module according to claim 9, characterized in that: The first reciprocating drive device, the second reciprocating drive device, the third reciprocating drive device and the fifth reciprocating drive device respectively use sliding cylinders, and the fourth reciprocating drive device uses a telescopic cylinder.

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