Fully automatic laminating machine

Abstract

The present invention relates to a fully automatic laminating machine, comprising a material rack, a hot laminating tower and a cold laminating tower, wherein the hot laminating tower and the cold laminating tower are both provided with multi-layer laminating boards, trays are placed on the laminating boards, the material rack comprises a feed rack, a hot machine material platform, a discharging rack, a cold machine material platform, a feed rack lifting drive device and a discharging rack lifting drive device, and the laminating machine also comprises an automatic feeding device for moving the tray from the hot machine material platform to the hot laminating tower, an automatic material transfer device for moving the tray from the hot laminating tower to the cold laminating tower, and an automatic discharging device for moving the tray from the cold laminating tower to the cold machine material platform. The fully automatic laminating machine of the present invention does not require manual assistance, truly realizes automation, and improves production efficiency. At the same time, production is easy to manage and control, product quality is more stable, and safe production is guaranteed.

Description

Technical Field

[0001] The present invention relates to a laminating machine, and more particularly to a fully automatic laminating machine. Background Art

[0002] As smart card industry manufacturers have increasing requirements for the working area and production volume of laminators, the loading and unloading of the hot lamination tower and the cold lamination tower of the lamination machine, as well as the material transfer between the hot lamination tower and the cold lamination tower all require moving the pallets carrying the materials. It is basically difficult to rely on traditional manual handling and pushing of materials. In addition, the traditional operating process is inefficient, labor-intensive, and has a high risk factor, and the staffing is difficult to control. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a fully automatic laminating machine capable of realizing fully automatic loading, unloading and material transfer.

[0004] The technical solution adopted by the present invention to solve its technical problems is: constructing a fully automatic laminating machine, including a material rack, a hot laminating tower and a cold laminating tower, the hot laminating tower and the cold laminating tower are both provided with multi-layer laminating boards, trays are placed on the laminating boards, the material rack includes a feed rack, a hot machine material table, a discharging rack, a cold machine material table, a feed rack lifting drive device and a discharging rack lifting drive device, the laminating machine also includes an automatic feeding device for moving the tray from the hot machine material table to the hot laminating tower, an automatic material transfer device for moving the tray from the hot laminating tower to the cold laminating tower and an automatic discharging device for moving the tray from the cold laminating tower to the cold machine material table.

[0005] In the above scheme, the automatic feeding device includes a horizontal forward and backward moving structure and a horizontal left and right moving structure, and the automatic discharging device has the same structure as the automatic feeding device.

[0006] In the above scheme, the horizontal forward and backward moving structure includes a first motor, a sprocket, a first chain, a ratchet, a ratchet seat, a guide rail and a slider; the first chain is installed on the sprocket, the guide rail is fixed on the first chain, the ratchet is fixed on the ratchet seat, the fixed ratchet seat is fixed on the guide rail through a slider, the first motor drives the sprocket to rotate, and a ratchet hole that cooperates with the ratchet is provided on the tray.

[0007] In the above scheme, the horizontal left and right movement structure includes a second motor, an electric push rod, a material transfer belt and a belt seat. The second motor drives the material transfer belt to move horizontally left and right. The material transfer belt is installed on the belt seat, and the electric push rod is arranged at the bottom of the tray.

[0008] In the above scheme, the feed rack lifting drive device includes a gear, a rack, a third motor and a cylinder. The third motor drives the gear to rotate, and the gear is engaged with the vertically arranged rack. The rack is flipped by the cylinder, and the feed rack is driven by the third motor to move up and down along the vertical rack.

[0009] In the above scheme, the hot machine material table includes a fourth motor, a second chain, a pusher claw, a roller and a vertical plate. The fourth motor drives the roller and the second chain to rotate. The pusher claw is fixed on the second chain, the roller is fixed on the vertical plate, and the tray is provided with a handle that cooperates with the pusher claw.

[0010] In the above scheme, the feed rack, the heating machine material table, the discharge rack and the cooling machine material table have the same structure.

[0011] In the above scheme, the lifting drive device of the feed rack and the lifting drive device of the discharge rack have the same structure.

[0012] In the above solution, a spring limiting block for limiting the position of the material is provided on the tray.

[0013] The fully automatic laminator of the present invention has the following beneficial effects:

[0014] The present invention can realize the automatic feeding of the tray from the hot machine material rack to the hot machine material platform, the automatic material transfer of the multi-layer tray from the hot machine material platform to the hot laminating tower, the automatic material discharging of the multi-layer tray from the cold laminating tower to the cold machine material platform, and the automatic operation of the material tray from the cold machine material platform to the cold machine loading rack, the tray from the cold machine loading rack to the hot machine loading rack, and the automatic operation of circulating to different workstations without manual assistance, truly realizing automation and improving production efficiency. At the same time, production is easy to manage and control, product quality is more stable, and safe production is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:

[0016] Figure 1 It is a structural schematic diagram of the fully automatic laminator of the present invention;

[0017] Figure 2 This is a structural diagram of the fully automatic laminator from another angle;

[0018] Figure 3 This is the main view of the fully automatic laminator;

[0019] Figure 4 It is a side view of the fully automatic laminator;

[0020] Figure 5 It is a top view of the fully automatic laminator;

[0021] Figure 6 It is a structural schematic diagram of the hot machine material table;

[0022] Figure 7 It is a schematic diagram of the cooperation between the pusher claw and the handle;

[0023] Figure 8 It is a schematic diagram of the cooperation between the ratchet and the ratchet hole;

[0024] Fig. 9 It is a schematic diagram of the chain installation position in the automatic feeding device;

[0025] Fig.10 It is a schematic diagram of a structure that moves back and forth horizontally;

[0026] Fig.11 It is a schematic diagram of the horizontal left-right moving structure. DETAILED DESCRIPTION

[0027] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, specific embodiments of the present invention are now described in detail with reference to the accompanying drawings.

[0028] like Figure 1-11 As shown, the fully automatic laminating machine of the present invention comprises a material rack 1, a hot laminating tower 2 and a cold laminating tower 3. The hot laminating tower 2 and the cold laminating tower 3 are both provided with multi-layer laminating plates 10, and a tray 11 is placed on the laminating plates 10.

[0029] The material rack 1 includes a feed rack 4, a hot machine material table 5, a discharging rack 6, a cold machine material table 7, a feed rack lifting drive device 8 and a discharging rack lifting drive device 9. The laminating machine also includes an automatic feeding device 12 for moving the tray 11 from the hot machine material table 5 to the hot laminating tower 2, an automatic material transfer device 13 for moving the tray 11 from the hot laminating tower 2 to the cold laminating tower 3, and an automatic discharging device 14 for moving the tray 11 from the cold laminating tower 3 to the cold machine material table 7.

[0030] Furthermore, the automatic feeding device 12 includes a horizontal forward and backward moving structure and a horizontal left and right moving structure, and the automatic discharging device 14 has the same structure as the automatic feeding device 12 .

[0031] Furthermore, the horizontal forward and backward moving structure includes a first motor 1201, a sprocket, a first chain 1202, a ratchet 1203, a ratchet seat 1204, a guide rail 1205 and a slider 1206; the first chain 1202 is installed on the sprocket, the guide rail is fixed on the first chain 1202, the ratchet 1203 is fixed on the ratchet seat 1204, the fixed ratchet seat 1204 is fixed on the guide rail 1205 through the slider 1206, the first motor 1201 drives the sprocket to rotate, and a ratchet hole 1101 that cooperates with the ratchet 1203 is provided on the tray 11.

[0032] Furthermore, the horizontal left and right moving structure includes a second motor 1207, an electric top rod 1208, a material transfer belt 1209 and a belt seat 1210. The second motor 1207 drives the material transfer belt 1209 to move horizontally left and right. The material transfer belt 1209 is installed on the belt seat 1210, and the electric top rod 1208 is set at the bottom of the tray 11.

[0033] Furthermore, the feed rack lifting drive device 8 includes a gear 801, a rack 802, a third motor 803 and a cylinder 804. The third motor 803 drives the gear 801 to rotate, and the gear 801 engages with the vertically arranged rack 802. The rack 802 and the feed rack 1 are flipped through the cylinder 804, and the feed rack 4 is driven by the third motor 803 to move up and down along the vertical rack 802.

[0034] Furthermore, the heat machine material platform 5 includes a fourth motor 501, a second chain 502, a pusher 503, a roller 504 and a vertical plate 505. The fourth motor 501 drives the roller 504 and the second chain 502 to rotate. The pusher 503 is fixed on the second chain 502, and the roller 504 is fixed on the vertical plate 505. The tray 11 is provided with a handle 1102 that cooperates with the pusher 503. The second chain 502, the pusher 503, and the roller 504 of each layer structure of the heat machine material platform 5 are installed in the same way.

[0035] Furthermore, the structures of the feed rack 4, the heating machine material platform 5, the discharge rack 6 and the cooling machine material platform 7 are the same.

[0036] Furthermore, the feed rack lifting drive device 8 and the discharge rack lifting drive device 9 have the same structure.

[0037] Furthermore, a spring limiting block 1103 for limiting the position of the material is provided on the tray 11 .

[0038] The working principle of the present invention is as follows:

[0039] After the laminating materials and pallets are ready, they automatically enter the corresponding positions of each layer of the hot machine material table through the motor of the loading rack lifting drive device. The hot machine material table motor starts to drive the chain transmission of each layer. The chain pusher moves the material pallet horizontally forward to the designated position of the hot laminating tower. The chain pusher moves to the origin, the hot laminating tower hydraulic starts, and the laminate rises to start hot pressing.

[0040] After the hot lamination work is completed, the laminate board descends back to its original position, the motor of the automatic material transfer device starts, the horizontal side movement of the automatic material transfer device pushes the material tray to the cold lamination tower station, the automatic material transfer device returns to the origin, the cold lamination tower hydraulic pressure starts, and the laminate board rises to start cold pressing work.

[0041] After the cold lamination work is completed, the laminate board drops back to its original position, the motor of the cold machine material table starts to drive the chain transmission of each layer, the chain pusher moves the material tray in the cold lamination tower horizontally backward to the corresponding workstations on each layer of the cold machine material table, and the chain pusher moves to the origin.

[0042] The motor of the lifting drive device of the discharge rack works, and the discharge rack automatically rises to the height of the first layer of the corresponding cold machine material table. The ratchet clamps the ratchet hole of the material tray of the cold machine material table, and the cold machine loading rack transfer motor starts to start. The ratchet clamps the tray and moves back with the chain to the specified position of the cold machine material rack.

[0043] The cylinder of the cooling machine loading rack works, the rack turns over, the products are taken out, and the materials to be laminated are put in.

[0044] After the material preparation is completed, the electric push rod of the cold and hot machine loading rack starts to lift the tray, and the material transfer motor starts to move the material tray horizontally to the right to the hot machine material rack through the conveyor belt. The hot machine loading rack lifting drive device motor starts to automatically enter the first station corresponding to the hot machine material table.

[0045] The motor of the hot machine material table starts to drive the chain of each layer. The chain pushers push the material tray horizontally forward to the designated position of the hot laminating tower. The chain pushers move to the origin, the hot laminating tower hydraulics start, and the laminate rises to start hot pressing.

[0046] The motor of the unloading rack lifting drive device starts working, and the unloading rack automatically rises to the height of the second level of the cold machine material platform. The ratchet locks the ratchet hole of the cold machine material platform material tray, and the cold machine loading rack transfer motor starts to start. The ratchet locks the tray and moves back with the chain to the specified position of the cold machine material rack. The cylinder of the cold machine loading rack works, the rack flips, takes out the product, and puts in the material to be laminated. After the material preparation is completed, the electric top rod of the cold and hot machine loading rack starts to lift the tray, and the transfer motor starts to move the material tray horizontally to the right to the hot machine material rack through the conveyor belt. The motor of the hot machine loading rack lifting drive device starts to automatically enter the second level corresponding to the hot machine material platform.

[0047] And so on, the material trays on each layer of the cold machine material table are transported to the cold machine loading rack, the finished products and prepared materials are taken out, transferred to the hot machine loading rack, and then to the hot machine material table, until each layer is completed.

[0048] The hot machine material table motor starts again and enters the next cycle of work.

[0049] Note: When two people are operating, when the material tray of the cold machine material table is moved to the cold machine material rack, the tray takes the finished product and the prepared material from the cold machine loading rack and the hot machine loading rack one by one, and other actions remain unchanged, so that one person can operate each cold machine loading rack and improve work efficiency.

[0050] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation modes, which are merely illustrative rather than restrictive. Under the guidance of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the present invention and the claims, all of which are within the protection of the present invention.

Claims

1. A fully automatic laminating machine, comprising a material rack (1), a hot laminating tower (2) and a cold laminating tower (3), wherein the hot laminating tower (2) and the cold laminating tower (3) are both provided with a multi-layer laminating board (10), and a tray (11) is placed on the laminating board (10), characterized in that: The material rack (1) comprises a feed rack (4), a hot machine material table (5), a discharge rack (6), a cold machine material table (7), a feed rack lifting drive device (8) and a discharge rack lifting drive device (9); the laminating machine also comprises an automatic feed device (12) for moving the tray (11) from the hot machine material table (5) to the hot laminating tower (2), an automatic material transfer device (13) for moving the tray (11) from the hot laminating tower (2) to the cold laminating tower (3), and an automatic discharge device (14) for moving the tray (11) from the cold laminating tower (3) to the cold machine material table (7); The automatic feeding device (12) comprises a horizontal forward and backward moving structure and a horizontal left and right moving structure, and the automatic discharging device (14) has the same structure as the automatic feeding device (12); The horizontal forward and backward moving structure comprises a first motor (1201), a sprocket, a first chain (1202), a ratchet (1203), a ratchet seat (1204), a guide rail (1205) and a slider (1206); the first chain (1202) is mounted on the sprocket, the guide rail is fixed on the first chain (1202), the ratchet (1203) is fixed on the ratchet seat (1204), the fixed ratchet seat (1204) is fixed on the guide rail (1205) via a slider (1206), the first motor (1201) drives the sprocket to rotate, and a ratchet hole (1101) matching the ratchet (1203) is provided on the tray (11); The horizontal left-right movement structure comprises a second motor (1207), an electric push rod (1208), a material transfer belt (1209) and a belt seat (1210); the second motor (1207) drives the material transfer belt (1209) to move horizontally left-right; the material transfer belt (1209) is mounted on the belt seat (1210); and the electric push rod (1208) is arranged at the bottom of the tray (11); The feed rack lifting drive device (8) comprises a gear (801), a rack (802), a third motor (803) and a cylinder (804); the third motor (803) drives the gear (801) to rotate; the gear (801) meshes with a vertically arranged rack (802); the feed rack (1) is turned over by the cylinder (804); and the feed rack (4) is driven by the third motor (803) to move up and down along the vertical rack (802); The heat machine material table (5) comprises a fourth motor (501), a second chain (502), a pusher claw (503), a roller (504) and a vertical plate (505); the fourth motor (501) drives the roller (504) and the second chain (502) to rotate; the pusher claw (503) is fixed on the second chain (502); the roller (504) is fixed on the vertical plate (505); and a handle (1102) cooperating with the pusher claw (503) is provided on the tray (11).

2. The fully automatic laminating machine according to claim 1, characterized in that: The feed rack (4), the heating machine material table (5), the discharge rack (6) and the cooling machine material table (7) have the same structure.

3. The fully automatic laminator according to claim 1, characterized in that: The feed rack lifting drive device (8) and the discharge rack lifting drive device (9) have the same structure.

4. The fully automatic laminator according to claim 1, characterized in that: The tray (11) is provided with a spring limiting block (1103) for limiting the position of materials.

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