A shaping device

The shaping device addresses complex structure and poor shaping effects by using a heat and steam system with a rotating cover plate to mist and iron materials, ensuring efficient and convenient shaping with enhanced stability and durability.

CN114855398BActive Publication Date: 2024-12-10FOSHAN JUNCHENG ENERGY SAVING EQUIP CO LTD
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Patent Information

Application Number
CN202210195564.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-01
Publication Date
2024-12-10
Estimated Expiration
2042-03-01

AI Technical Summary

Technical Problem

Existing shaping devices in the coating and papermaking industries suffer from complex structure, inconvenient operation, and poor shaping effect due to issues like wrinkles, bending, and shrinkage during cloth or paper processing.

Method used

A shaping device comprising a heat source element, steam element, ironing assembly, and humidifying component, where the cover plate rotates to form a gap for material passage, allowing the humidifying component to mist the material and the ironing component to iron it, with a compact structure and convenient operation.

Benefits of technology

The device achieves a compact structure, convenient operation, and effective shaping with a good shaping effect by evenly wetting and ironing the material, improving stability and service life through features like non-stick coatings and reinforcement strips.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a shaping device, comprising a heat source for producing heat, a steam component for producing steam, a bottom plate and a cover plate, one end of the cover plate is rotatably connected to the bottom plate, and also comprising an ironing component and a humidifying component, the ironing components are arranged on the opposite surfaces of the cover plate and the bottom plate, the heat source transmits the heat to the ironing component, the humidifying component is arranged on the bottom plate and located upstream of the ironing component, the steam component transmits the steam to the humidifying component, when the cover plate is covered on the bottom plate, a gap is formed between the two, and the material passes through the gap, the humidifying component releases water mist to wet the material, and the ironing component irons the wetted material. The shaping device has the advantages of compact structure, convenient operation and good shaping effect.
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Description

Technical Field

[0001] The invention belongs to the technical field of shaping equipment, and in particular relates to a shaping device. Background Art

[0002] In the coating and papermaking industries, problems such as wrinkles, bending, and shrinkage may occur during the processing of cloth or paper, so a shaping device is needed for shaping. However, the existing shaping devices on the market have problems such as complex structure, inconvenient operation, and poor shaping effect. Summary of the invention

[0003] The object of the present invention is to provide a shaping device which can solve the above-mentioned problems.

[0004] To achieve the above-mentioned purpose, an embodiment of the present invention provides a shaping device, comprising a heat source element for generating heat, a steam element for generating steam, a bottom plate and a cover plate, wherein one end of the cover plate is rotatably connected to the bottom plate, and further comprising:

[0005] An ironing assembly, wherein the ironing assembly is disposed on the opposite surfaces of the cover plate and the bottom plate, and the heat source element transfers the heat to the ironing assembly; and

[0006] a humidifying component, the humidifying component being arranged on the soleplate and upstream of the ironing component, the steam element conveying the steam to the humidifying component;

[0007] When the cover plate is covered on the bottom plate, a gap is formed between the two, and the material passes through the gap. The humidifying component releases water mist to wet the material, and the ironing component irons the wetted material.

[0008] Optionally, the ironing assembly includes a heat conductive member and a panel, the heat conductive member is fixedly provided on the base plate and the cover plate, the panel is attached to the heat conductive member and fixedly connected to the base plate or the cover plate, the heat source member transfers the heat to the heat conductive member, and the heat conductive member conducts the heat to the panel.

[0009] Optionally, a non-stick coating is provided on the surface of the panel.

[0010] Optionally, the humidification component includes an air inlet pipe, a first air outlet pipe and a second air outlet pipe spaced apart on the base plate, the first air outlet pipe being located upstream of the second air outlet pipe, the air inlet pipe being located downstream of the second air outlet pipe, the air inlet pipe being connected to the second air outlet pipe through a valve pipe, and the air inlet pipe and the first air outlet pipe being both connected to the steam pipe.

[0011] Optionally, a plurality of the valve tubes are arranged at intervals, and a first strip hole and a second strip hole corresponding to the valve tube are opened on the upper end surface of the second air outlet pipe, and the first strip hole and the second strip hole are arranged crosswise.

[0012] Optionally, the first air outlet pipe is arranged relative to the second air outlet pipe and close to the bottom surface of the bottom plate, and a nozzle is arranged on the upper end surface of the first air outlet pipe, and a plurality of the nozzles are arranged at intervals along the length direction of the first air outlet pipe.

[0013] Optionally, heating pipes are provided on opposite surfaces of the first air outlet pipe and the second air outlet pipe, one ends of the two heating pipes are connected to the pipes and the other ends are connected to the heat source pipe.

[0014] Optionally, a connecting plate is provided on the opposite surface of the air inlet pipe and the second air outlet pipe, and both sides of the connecting plate are inclined downward to form an inclined surface, and a first water outlet is provided on the inclined surface. The two heating pipes are connected by the first inclined plate, and the side of the first air outlet pipe away from the heating pipe is connected to the bottom plate through a second inclined plate, and a second water outlet is provided on both the first inclined plate and the second inclined plate.

[0015] Optionally, two ends of the opposite surfaces of the bottom plate and the cover plate protrude outward relative to the ironing assembly to form the gap, and the inner side surfaces of the protruding portions of the bottom plate and the cover plate are correspondingly provided with reinforcement strips.

[0016] Optionally, it also includes a driving assembly, which includes a pushing cylinder, a guide rod, a mounting seat and a connecting seat. The mounting seat is fixed to the other end of the cover plate, the cylinder body of the pushing cylinder is rotatably set on the mounting seat, the connecting seat is fixed to the base plate, the guide rod is fixed to the cylinder body of the pushing cylinder through a sliding seat, and the cylinder rod of the pushing cylinder and the guide rod are both rotatably connected to the connecting seat.

[0017] Compared with the prior art, the beneficial effects of the present invention are: by passing the material through the gap formed by the cover plate covering the bottom plate, the humidifying component releases water mist to evenly wet the material, and the ironing component irons the wetted material, it has the advantages of compact structure, convenient operation and good shaping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 This is a three-dimensional diagram of the present invention after the heat source component and the steam component are hidden.

[0020] Figure 2 A side view of the cover plate of the present invention covering the bottom plate

[0021] Figure 3 It is a top view of the soleplate, humidifying component and ironing component of the present invention.

[0022] Figure 4 For Figure 3 A cutaway view of the AA region is shown in FIG.

[0023] Figure 5 For Figure 3 A partial enlarged view of area A shown in FIG.

[0024] Figure 6 A perspective view of the humidification component.

[0025] Figure 7 This is a side view of the present invention after the cover plate and the bottom plate are unfolded.

[0026] Figure 8 This is the front view of the present invention after the cover plate and the bottom plate are unfolded.

[0027] Fig. 9 It is a side view of the present invention.

[0028] In the figure: heat source component 100, steam component 200, bottom plate 300, cover plate 400, ironing component (500a, 500b), heat conductive component 510, panel 520, humidifying component 600, air inlet pipe 610, first air outlet pipe 620, nozzle 621, second air outlet pipe 630, first strip hole 631, second strip hole 632, valve pipe 640, heating pipe 650, connecting plate 660, first water outlet 661, first inclined plate 670, second inclined plate 680, second water outlet 690, reinforcing strip 700, driving component 800, pushing cylinder 810, guide rod 820, mounting seat 830, connecting seat 840, sliding seat 850. DETAILED DESCRIPTION

[0029] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0030] In the description of the embodiments of the present invention, it should be understood that if there are directional indications in the embodiments of the present invention, such as up, down, left, right, front, back, inside, outside, etc., the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings. It is only for the convenience of describing the embodiments of the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present invention.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0032] In the embodiments of the present invention, unless otherwise clearly specified and limited, if there are terms such as "installed", "connected", "connected", "fixed", etc., they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0033] like Figures 1 to 9As shown, an embodiment of the present invention provides a shaping device, comprising a heat source element 100 for generating heat, a steam element 200 for generating steam, a bottom plate 300 and a cover plate 400. Specifically, the heat source element 100 is a mold temperature controller, the steam element 200 is a small steam boiler, one end of the cover plate 400 is rotatably connected to the bottom plate 300, specifically, an upper hinge ear and a lower hinge ear are respectively installed on one end surface of the cover plate 400 and the bottom plate 300, and the upper hinge ear and the lower hinge ear are connected by a rotating shaft; further, an ironing component (500a, 500b) and a humidifying component 600 are also installed, wherein the ironing components (500a, 500b) are arranged on the opposite surfaces of the cover plate 400 and the bottom plate 300, and the humidifying component 600 is arranged on the bottom plate 300 and is located upstream of the ironing component 500a; the heat source element 100 It is used to transfer the heat to the ironing component (500a, 500b), and the steam component 200 is used to transfer the steam to the humidifying component 600. When in use, the cover plate 400 is lifted to facilitate the passage of the material. When the cover plate 400 is covered on the base plate 300, a gap is formed between the two. When the material passes through the gap, the humidifying component 600 first releases water mist to wet the material. Further, the ironing component (500a, 500b) irons the wetted material. The shaping device has the advantages of compact structure, convenient operation and high efficiency.

[0034] In this embodiment, in order to realize that the ironing assembly (500a, 500b) can iron the wetted material, specifically, the ironing assembly (500a, 500b) includes a heat conductive member 510 and a panel 520, wherein the heat conductive member 510 is fixedly provided on the bottom plate 300 and the cover plate 400, and the panel 520 is attached to the heat conductive member 510 and fixedly connected to the bottom plate 300 or the cover plate 400. When the heat source 100 transfers the heat to the heat conductive member 510, the heat conductive member 510 The heat is transferred to the panel 520. It can be understood that the main body of the heat-conducting element 510 is a plate body, and a plurality of through holes arranged at intervals are opened in the plate body, and two adjacent through holes are interconnected to form a winding pipeline system. The heat source element 100 transfers the heated hot oil or hot water to the pipeline system, and transfers the heat to the panel 520 through the plate body, thereby achieving ironing of the material. Preferably, the panel 520 is made of aluminum for better heat transfer.

[0035] Preferably, a non-stick coating is provided on the surface of the panel 520. Pollutants such as glue will drip during the material drying process. The non-stick coating is beneficial for subsequent cleaning and improves the service life of the heat conductor 510. Specifically, the non-stick coating is polytetrafluoroethylene.

[0036] In this embodiment, the humidification component 600 includes an air inlet pipe 610, a first air outlet pipe 620 and a second air outlet pipe 630 which are arranged at intervals on the bottom plate 300, wherein the first air outlet pipe 620 is located upstream of the second air outlet pipe 630, and the air inlet pipe 610 is located downstream of the second air outlet pipe 630. The air inlet pipe 610 is connected to the second air outlet pipe 630 through a valve pipe 640, and the air inlet pipe 610 and the first air outlet pipe 620 are both connected to the steam component 200 pipeline. Specifically, the air inlet pipe 610 and the first air outlet pipe 620 are both long aluminum tubes with both ends open to facilitate connection with the steam component 200 in different environments. When in use, the end not connected to the steam engine 200 is closed by a plug; the air inlet pipe 610 transports steam through the valve pipe 640 to the second air outlet pipe 630 for release. Steam is released through the first air outlet pipe 620 and the second air outlet pipe 630 to wet the material. More specifically, the amount of steam released by the second air outlet pipe 630 is greater than the amount of steam released by the first air outlet pipe 620, thereby improving selectivity according to demand.

[0037] Specifically, a plurality of valve tubes 640 are arranged at intervals, and a first strip hole 631 and a second strip hole 632 corresponding to the valve tube 640 are opened on the upper end surface of the second air outlet pipe 630. Steam is transported to the corresponding first strip hole 631 and the second strip hole 632 through the corresponding valve tube 640, so as to evenly distribute the amount of steam released at each position. Preferably, the first strip hole 631 and the second strip hole 632 are cross-arranged. Specifically, if the first strip hole 631 and the second strip hole 632 are integrated, they are easy to deform. By avoiding the first strip hole 631 and the second strip hole 632 from each other, the deformation problem can be avoided, thereby increasing the service life.

[0038] Specifically, the first air outlet pipe 620 is arranged closer to the bottom surface of the base plate 300 relative to the second air outlet pipe 630, that is, the first air outlet pipe 620 is located lower than the second air outlet pipe 630 on the base plate 300. The purpose of such design is that a nozzle 621 is provided on the upper end surface of the first air outlet pipe 620, and a plurality of the nozzles 621 are arranged at intervals along the length direction of the first air outlet pipe 620, and the steam released by the nozzle 621 is fan-shaped, that is, the lower the position of the nozzle 621 is relatively, the larger the area where the steam is sprayed on the material.

[0039] In this embodiment, heating pipes 650 are provided on the opposite surfaces of the first air outlet pipe 620 and the second air outlet pipe 630. One ends of the two heating pipes 650 are connected by pipes and the other ends are connected to the pipes of the heat source element 100, that is, hot oil or hot water enters from one heating pipe 650 and exits from the other heating pipe 650. The installation of the heating pipes 650 can eliminate water droplets formed inside the first air outlet pipe 620 and the second air outlet pipe 630, thereby preventing the water droplets from affecting the release of steam.

[0040] In this embodiment, since the steam released by the first air outlet pipe 620 and the second air outlet pipe 630 will form water droplets after encountering heat, in order to prevent the water droplets from affecting the release of steam, a connecting plate 660 is provided on the opposite surface of the air inlet pipe 610 and the second air outlet pipe 630, and the two sides of the connecting plate 660 are inclined downward to form an inclined surface, and a first water outlet 661 is provided on the inclined surface. Furthermore, the two heating pipes 650 are connected by a first inclined plate 670, and the side of the first air outlet pipe 620 away from the heating pipe 650 is connected to the bottom plate 300 through a second inclined plate 680, and a second water outlet 690 is provided on both the first inclined plate 670 and the second inclined plate 680, that is, the formed water droplets are discharged to the bottom plate 300 by using the first water outlet 661 and the second water outlet 690, and further discharged through the bottom plate 300.

[0041] In this embodiment, the two ends of the opposite surfaces of the bottom plate 300 and the cover plate 400 protrude outward relative to the ironing components (500a, 500b) to form the gap, and the side surfaces of the protruding parts of the bottom plate 300 and the cover plate 400 are correspondingly provided with reinforcement strips 700, which are helpful to improve the stability of the structure here.

[0042] In this embodiment, a driving assembly 800 is also installed. Specifically, the driving assembly 800 includes a pushing cylinder 810, a guide rod 820, a mounting seat 830 and a connecting seat 840, wherein the mounting seat 830 is fixed to the other end of the cover plate 400, and the cylinder body of the pushing cylinder 810 is rotatably arranged on the mounting seat 830. Specifically, two bearing seats arranged at intervals are installed on the mounting seat 830, and a rotating shaft adapted to the bearing seat is installed on the pushing cylinder 810, so that The pushing cylinder 810 can rotate on the mounting seat 830; further, the connecting seat 830 is fixed on the base plate 300, and the guide rod 820 is fixed on the cylinder body of the pushing cylinder 810 through the sliding seat 850. The cylinder rod of the pushing cylinder 810 and the guide rod 820 are both rotatably connected to the connecting seat 840 through a shaft sleeve, that is, the cover plate 400 is opened and closed by the extension and retraction of the cylinder rod of the pushing cylinder 810, which effectively improves the convenience of operation.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shaping device, comprising a heat source element for producing heat, a steam element for producing steam, a bottom plate and a cover plate, wherein one end of the cover plate is rotatably connected to the bottom plate, characterized in that: Also includes: An ironing assembly, wherein the ironing assembly is disposed on the opposite surfaces of the cover plate and the bottom plate, and the heat source element transfers the heat to the ironing assembly; as well as A humidifying component, the humidifying component is arranged on the soleplate and upstream of the ironing component, and the steam element delivers the steam to the humidifying component; When the cover plate is covered on the bottom plate, a gap is formed between the two, and the material passes through the gap. The humidifying component releases water mist to wet the material, and the ironing component irons the wetted material flat; The ironing assembly comprises a heat-conducting member and a panel, the heat-conducting member is fixedly provided on the bottom plate and the cover plate, the panel is attached to the heat-conducting member and is fixedly connected to the bottom plate or the cover plate, the heat source element transfers the heat to the heat-conducting member, and the heat-conducting member conducts the heat to the panel; The humidifying assembly comprises an air inlet pipe, a first air outlet pipe and a second air outlet pipe which are arranged at intervals on the bottom plate, the first air outlet pipe is located upstream of the second air outlet pipe, the air inlet pipe is located downstream of the second air outlet pipe, the air inlet pipe is connected to the second air outlet pipe through a valve pipe, and the air inlet pipe and the first air outlet pipe are both connected to the steam pipe; The first air outlet pipe and the second air outlet pipe are provided with heating pipes on their opposite sides, one end of the two heating pipes are connected to the pipe and the other end is connected to the heat source pipe; The valve pipes are arranged in plurality at intervals, and a first strip hole and a second strip hole corresponding to the valve pipe are opened on the upper end surface of the second air outlet pipe, and the first strip hole and the second strip hole are arranged crosswise.

2. A shaping device according to claim 1, characterized in that: A non-stick coating is provided on the surface of the panel.

3. A shaping device according to claim 1, characterized in that: The first air outlet pipe is arranged relative to the second air outlet pipe and close to the bottom surface of the bottom plate. A nozzle is arranged on the upper end surface of the first air outlet pipe. A plurality of nozzles are arranged at intervals along the length direction of the first air outlet pipe.

4. A shaping device according to claim 1, characterized in that: A connecting plate is provided on the opposite surface of the air inlet pipe and the second air outlet pipe, and both sides of the connecting plate are inclined downward to form an inclined surface, and a first water outlet is provided on the inclined surface. The two heating pipes are connected by the first inclined plate, and the side of the first air outlet pipe away from the heating pipe is connected to the bottom plate through the second inclined plate, and a second water outlet is provided on both the first inclined plate and the second inclined plate.

5. A shaping device according to claim 1, characterized in that: Two ends of the opposite surfaces of the bottom plate and the cover plate protrude outward relative to the ironing assembly to form the gap, and the inner side surfaces of the protruding parts of the bottom plate and the cover plate are correspondingly provided with reinforcement strips.

6. A shaping device according to claim 1, characterized in that: It also includes a driving component, which includes a pushing cylinder, a guide rod, a mounting seat and a connecting seat. The mounting seat is fixed to the other end of the cover plate, the cylinder body of the pushing cylinder is rotatably set on the mounting seat, the connecting seat is fixed to the bottom plate, the guide rod is fixed to the cylinder body of the pushing cylinder through a sliding seat, and the cylinder rod of the pushing cylinder and the guide rod are both rotatably connected to the connecting seat.