Air conditioner outdoor unit and air conditioner

By optimizing the air duct structure and radiator position of the air conditioner outdoor unit, the problem of low heat dissipation efficiency in the prior art is solved, and a more efficient heat dissipation effect is achieved.

CN115218292BActive Publication Date: 2025-02-07GUANGZHOU SHIYUAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202110429848.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-21
Publication Date
2025-02-07
Estimated Expiration
2041-04-21

AI Technical Summary

Technical Problem

In the heat dissipation design of the electrical control board, the existing air conditioning outdoor units do not fully consider the impact of the air duct structure on the heat dissipation performance, resulting in low heat dissipation efficiency.

Method used

By optimizing the air duct structure of the outdoor unit of the air conditioner, including setting up partitions and flow guides, ensuring the appropriate speed and direction of the air flowing through the radiator, and adjusting the position and inclination angle of the radiator to meet specific geometrical relationship conditions.

Benefits of technology

It improves the performance of the radiator and the heat dissipation effect of the power device, significantly improving the heat dissipation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an outdoor unit of an air conditioner and an air conditioning device. The outdoor unit of the air conditioner includes a shell and a compressor, a partition, a fan, a condenser and an electrical box assembly located in the shell, the fan and the compressor are arranged along a first direction, the condenser is located on the side of the fan and the compressor and extends along the first direction, the partition extends along the height direction of the shell, the partition includes a first blocking part, a second blocking part and a guide part, the first blocking part blocks between the fan and the compressor, the second blocking part blocks between the condenser and the compressor, the electrical box assembly includes a radiator, the electrical box assembly is arranged on the top of the partition, and the guide part corresponds to the radiator, and the position of the radiator and the position of the partition satisfy: when d3≤0.5d4, 0≤β≤α; when d3≥0.5d4, α‑15°≤β≤α+15°. The present invention has a good heat dissipation effect on power devices and a high heat dissipation efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of air conditioning, and in particular to an air conditioning outdoor unit and an air conditioning device. Background Art

[0002] The electrical control board of the outdoor unit of the air conditioner is generally installed in the compressor cavity of the outdoor unit, and the power devices on the electrical control board will generate more heat when working.

[0003] In view of this, a common solution is to set a heat sink for the power device. For example, the outdoor unit of the air conditioner includes a housing, and a compressor, a condensing fan, a condenser and a waterproof electrical box arranged in the housing. The electrical control board can be installed in the waterproof electrical box, and the power device on the electrical control board is attached to the heat sink, and the heat sink can be exposed outside the electrical box through a through hole provided on the electrical box. Under the action of the condensing fan, the air in the housing passes through the condenser, flows through the heat sink and takes away the heat.

[0004] However, as the design layout of the electrical control board becomes more and more compact, the power loss of the power device becomes higher and higher, and the electrical control board using the above scheme will become less and less effective in cooling the power device. This is because this scheme only considers simply conducting the heat of the power device out through the radiator, without considering the influence of the outdoor unit air duct on the heat dissipation performance. Since the radiator is in the forced flow of air formed by the condensing fan in the outdoor unit, the structure of the air duct will affect the speed and direction of the air flowing through the radiator. There are many factors that affect the air duct, such as the direction of the condensing fan, the shape of the partition, the relative position of the radiator and the partition, the relative position of the radiator and the condenser, and the relative position of the radiator and the condensing fan and the air guide cover. In other words, when designing the heat dissipation of the electrical control board, the prior art only considers the size of the radiator, and does not take into account the factors affecting the air duct, so there is a problem of low heat dissipation efficiency. Summary of the invention

[0005] In view of the above problems, the embodiments of the present application provide an air-conditioning outdoor unit and an air-conditioning device, which take factors affecting the air duct into consideration during design, can improve the performance of the radiator, have a better heat dissipation effect on power devices, and have a higher heat dissipation efficiency.

[0006] In order to achieve the above-mentioned purpose, the first aspect of the present application provides an air-conditioning outdoor unit, including a shell and a compressor, a partition, a fan, a condenser and an electrical box assembly located in the shell, the fan and the compressor are arranged along a first direction, the condenser is located on the side of the fan and the compressor and extends along the first direction, the partition extends along the height direction of the shell, the partition includes a first partition part, a second partition part and a guide part connected between the first partition part and the second partition part, the first partition part blocks between the fan and the compressor, the second partition part blocks between the condenser and the compressor, the electrical box assembly includes a radiator, the electrical box assembly is arranged on the top of the partition, and the guide part corresponds to the radiator, and the position of the radiator and the position of the partition satisfy:

[0007] When d3≤0.5d4, 0≤β≤α;

[0008] When d3≥0.5d4, α-15°≤β≤α+15°;

[0009] Wherein, β is the angle between the side of the radiator facing the condenser and the fan and the second direction, α is the angle between the surface of the guide portion facing the condenser and the second direction, d3 is the length of the line connecting the two horizontal contour edges of the guide portion; d4 is the length dimension of the second barrier portion along the first direction; wherein the first direction and the second direction and the height direction of the shell are perpendicular to each other.

[0010] In an optional embodiment, the air guide portion includes a plurality of first air guide portions connected in sequence, and a surface of each first air guide portion facing away from the compressor is a curved surface with a different curvature.

[0011] In an optional embodiment, the air guide portion includes a plurality of first air guide portions connected in sequence, a surface of each first air guide portion facing away from the compressor is an inclined surface, and angles between the plurality of inclined surfaces and the first direction are different.

[0012] In an optional embodiment, the air deflector further comprises a deflector arranged in the housing, the deflector being a cylindrical member with openings at both ends, and the deflector is arranged around the fan in the radial direction, and when viewed from the side where the fan is arranged on the outdoor unit of the air conditioner,

[0013] When the fan rotates clockwise, it satisfies: d5≥0.5d0, d5≤d6≤1.5d0;

[0014] When the fan rotates counterclockwise, it meets the following conditions: d5≥0.5d0, d5≤d6≤2d0;

[0015] Wherein, d0 is the length of the radiator along the second direction, d5 is the maximum distance between the radiator and the air inlet side of the fan along the second direction, and d6 is the maximum distance between the radiator and the fan air guide cover along the second direction.

[0016] In an optional implementation, a portion of the structure of the fan on a side facing the condenser protrudes from the air guide cover.

[0017] In an optional embodiment, the heat sink includes a substrate and a plurality of heat sink fins, wherein the first ends of the plurality of heat sink fins are connected to the substrate, and the second ends of the plurality of heat sink fins extend in a direction away from the substrate; an extension direction of the first end of the heat sink fin on the substrate forms an angle with a length direction of the substrate.

[0018] In an optional embodiment, the side of the radiator facing the condenser and the fan is inclined relative to the corresponding side on the electrical box.

[0019] In an optional implementation, the minimum distance between the electrical box and the condenser is greater than or equal to 5 mm.

[0020] In an optional embodiment, the condenser has a condenser end plate at its end along the first direction, the end of the second baffle portion facing away from the guide portion is connected to the condenser end plate, and the end of the first baffle portion facing away from the guide portion is connected to the inner wall of the shell.

[0021] A second aspect of the present application provides an air-conditioning device, comprising the above-mentioned air-conditioning outdoor unit.

[0022] In the implementation of the present application, the condenser is arranged on the side of the fan and the compressor, the first baffle of the partition is between the fan and the compressor, the second baffle is between the condenser and the compressor, the guide part is between the first baffle and the second baffle, and the electrical box assembly is arranged on the top of the guide part, so that after the air enters the condenser from the outside, part of the air flows toward the radiator on the electrical box assembly through the guide part, fully exchanges heat with the radiator and takes away its heat, and the air flowing through the radiator flows to the fan again, and is discharged from the shell through the fan, so that an air duct with a reduced diameter is formed from the condenser to the fan, so as to better dissipate heat for the radiator; in addition, the positions of the radiator and the baffle meet the following requirements:

[0023] When d3≤0.5d4, 0≤β≤α; when d3≥0.5d4, α-15°≤β≤α+15°;

[0024] That is, when the arrangement area of ​​the air guide portion along the first direction is small, the inclination of the heat sink is smaller than the inclination of the air guide portion, so that the air guide portion can guide more air to the heat sink. When the arrangement area of ​​the air guide portion along the first direction is large, the air guide portion can guide sufficient air to the heat sink, and the inclination of the heat sink can be slightly increased, so that a larger range on the heat sink is directly opposite to the condenser, thereby improving the heat dissipation effect of the heat sink on the power device and the heat dissipation efficiency.

[0025] The construction of the present invention and other objects and advantageous effects thereof will become more apparent through the description of the preferred embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A schematic diagram of a structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0027] Figure 2 A top view of a structure of an air conditioner outdoor unit provided in an embodiment of the present application;

[0028] Figure 3a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0029] Figure 3b for Figure 3a A front view of a radiator in an outdoor unit of an air conditioner;

[0030] Figure 3c for Figure 3a A top view of a radiator in an outdoor unit of an air conditioner;

[0031] Figure 4a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0032] Figure 4b for Figure 4a A front view of a radiator in an outdoor unit of an air conditioner;

[0033] Figure 4c for Figure 4a A top view of a radiator in an outdoor unit of an air conditioner;

[0034] Figure 5a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0035] Figure 5b for Figure 5a A front view of a radiator in an outdoor unit of an air conditioner;

[0036] Figure 5c for Figure 5a A top view of a radiator in an outdoor unit of an air conditioner;

[0037] Figure 6a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0038] Figure 6b for Figure 6a A front view of a radiator in an outdoor unit of an air conditioner;

[0039] Figure 6c for Figure 6a A top view of a radiator in an outdoor unit of an air conditioner;

[0040] Figure 7a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0041] Figure 7b for Figure 7a A front view of a radiator in an outdoor unit of an air conditioner;

[0042] Figure 7c for Figure 7a A top view of a radiator in an outdoor unit of an air conditioner;

[0043] Figure 8a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0044] Figure 8b for Figure 8a A front view of a radiator in an outdoor unit of an air conditioner;

[0045] Figure 8c for Figure 8a A top view of a radiator in an outdoor unit of an air conditioner;

[0046] Figure 9a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0047] Figure 9b for Figure 9a A front view of a radiator in an outdoor unit of an air conditioner;

[0048] Fig.10a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application;

[0049] Fig.10b for Fig.10a A front view of a radiator in an outdoor unit of an air conditioner;

[0050] Fig.10c for Fig.10a Top view of the radiator in the air conditioner outdoor unit.

[0051] Description of reference numerals:

[0052] 100-air conditioner outdoor unit; 110-housing; 111-compressor; 112-compressor cavity; 113-fan cavity; 120-partition; 121-first baffle; 122-second baffle; 123-air guide; 1231, 1232-first air guide; 130-fan; 131-fan air guide cover; 140-condenser; 141-condenser end plate; 150-electrical box assembly; 151-control circuit board; 152-power device; 153-electrical box; 154-radiator; 1541-substrate; 1542-heat sink. DETAILED DESCRIPTION

[0053] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0054] The existing air conditioner outdoor unit has the problem of poor heat dissipation effect and low heat dissipation efficiency for the power devices on the electrical control board. This is because, in the prior art, the air conditioner manufacturer only needs to reserve the installation position of the electrical box assembly during the design of the whole machine; and the air conditioner component manufacturer mainly considers the relationship between the size of the radiator and the thermal power consumption during the development of electrical control, and does not consider the heat dissipation effect of the cooling air duct defined by various components in the housing of the air conditioner outdoor unit on the radiator. This limits the heat dissipation effect of the radiator on the power devices. In the present application, the cooling air duct is optimized from the layout and relative position relationship of various components in the housing of the air conditioner outdoor unit. When designing the heat dissipation of the electrical control board, not only the size of the radiator is considered, but also the factors affecting the air duct are taken into account. Therefore, a better heat dissipation solution for the electrical control board can be designed to solve the problem of low heat dissipation efficiency.

[0055] The air conditioner outdoor unit of an embodiment of the present application is described below with reference to the accompanying drawings.

[0056] Embodiment 1

[0057] Figure 1 A schematic diagram of a structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Figure 2 A top view of a structure of an air-conditioning outdoor unit provided in an embodiment of the present application.

[0058] Reference Figure 1 , Figure 2In a first aspect, the present application provides an air conditioner outdoor unit 100, comprising a housing 110 and a compressor 111, a partition 120, a fan 130, a condenser 140 and an electrical box assembly 150 located in the housing 110, wherein the fan 130 and the compressor 111 are arranged along a first direction F, the condenser 140 is located to the side of the fan 130 and the compressor 111 and extends along the first direction F, the partition 120 extends along a height direction H of the housing 110, the partition 120 comprises a first partition portion 121, a second partition portion 122 and a guide portion 123 connected between the first partition portion 121 and the second partition portion 122, the first partition portion 121 The partition is between the fan 130 and the compressor 111, the second partition 122 is between the condenser 140 and the compressor 111, the electrical box assembly 150 includes a radiator 154, the electrical box assembly 150 is arranged on the top of the partition 120, and the guide portion 123 corresponds to the radiator 154, and the position of the radiator 154 meets the position of the partition 120;

[0059] When d3≤0.5d4, 0≤β≤α;

[0060] When d3≥0.5d4, α-15°≤β≤α+15°;

[0061] Among them, β is the angle between the side of the radiator 154 facing the condenser 140 and the fan 130 and the second direction, α is the angle between the surface of the guide portion 123 facing the condenser 140 and the second direction S, d3 is the length of the line connecting the two horizontal contour edges of the guide portion 123; d4 is the length dimension of the second blocking portion 122 along the first direction F; wherein the first direction F and the second direction S and the height direction H of the shell 110 are perpendicular to each other.

[0062] In the above scheme, the condenser 140 is arranged on the side of the fan 130 and the compressor 111, the first baffle 121 of the partition 120 is blocked between the fan 130 and the compressor 111, the second baffle 122 is blocked between the condenser 140 and the compressor 111, the guide part 123 is connected between the first baffle 121 and the second baffle 122, and the electrical box assembly 150 is arranged on the top of the guide part 123, and the guide part 123 corresponds to the radiator 154. In this way, after the air enters the condenser 140 from the outside, part of the air flows through the guide part 123 toward the radiator 154 on the electrical box assembly 150, and fully exchanges heat with the radiator 154. The air flowing through the radiator 154 flows to the fan 130 again, and is discharged from the shell 110 through the fan 130. The cooling air duct formed in this way has a gradually reduced diameter, which can better dissipate heat for the radiator 154; in addition, the positions of the radiator 154 and the partition 120 meet the following requirements:

[0063] When d3≤0.5d4, 0≤β≤α; when d3≥0.5d4, α-15°≤β≤α+15°;

[0064] That is, when the arrangement area of ​​the air guide 123 along the first direction F is small, the inclination of the heat sink 154 is smaller than the inclination of the air guide 123, so that the air guide 123 guides more air to the heat sink 154. When the arrangement area of ​​the air guide 123 along the first direction F is large, the air guide 123 can guide enough air to the heat sink 154, and the inclination of the heat sink 154 can be slightly increased, so that a larger range of the heat sink 154 is directly opposite to the condenser 140, thereby enabling the heat sink 154 to have a better heat dissipation effect on the power device 152, and improve the heat dissipation efficiency.

[0065] It should be noted that in the present application, the first direction F is a direction parallel to the front panel and the top panel of the shell 110, the second direction S is a direction parallel to the axial direction of the fan 130, and the height direction H of the shell 110 is perpendicular to both the first direction F and the second direction S mentioned above.

[0066] In the embodiment of the present application, the housing 110 has a hollow cavity inside, and the compressor 111, the partition 120, the fan 130, the condenser 140 and the electrical box assembly 150 are all located in the hollow cavity. Among them, the condenser 140 can be located at the edge side of the hollow cavity, for example, Figure 2 On the upper side and the left side of the drawing shown, the condenser 140 may extend along the first direction F and the second direction S, and the side where the condenser 140 is located is the air inlet side of the air conditioner outdoor unit 100. Optionally, the size of the condenser 140 along the first direction F is larger than the diameter of the fan 130, so that the size of the cooling air duct on the air inlet side is larger than the size on the air outlet side.

[0067] The partition 120 is disposed in the housing 110, and can roughly divide the hollow cavity into a compressor cavity 112 and a fan cavity 113. The compressor cavity 112 is used to accommodate the compressor 111, and the fan cavity 113 is used to accommodate the fan 130. Specifically, as mentioned above, the partition 120 is disposed along the height direction of the housing 110, so that the partition 120 is a thin plate-like structure as a whole. For example, the partition 120 can be a bent sheet metal part as a whole. Figure 2 As an optional embodiment, the first barrier portion 121 extends along the second direction S, the second barrier portion 122 extends along the first direction F, and the guide portion 123 is a bending portion between the first barrier portion 121 and the second barrier portion 122, and can be located at the corner between the first barrier portion 121 and the second barrier portion 122. The guide portion 123 can be a straight bend or a curved bend.

[0068] Specifically, when the guide portion 123 is curved, refer to the following Figure 4aThe chord length of the arc portion of the bending portion is d3, and the angle between the chord and the second direction is α. When the guide portion 123 is a straight bend, refer to the following Figure 5a , the length of the hypotenuse of the bending portion is d3, and the angle between the hypotenuse and the second direction is α;

[0069] Reference Figure 2 In an optional embodiment, the end of the condenser 140 along the first direction has a condenser end plate 141, the end of the second blocking portion 122 facing away from the guide portion 123 is connected to the condenser end plate 141, and the end of the first blocking portion 121 facing away from the guide portion 123 is connected to the inner wall of the shell 110.

[0070] Continue to refer to Figure 1 , Figure 2 The fan 130 is located on the side of the housing 110 away from the condenser 140, and a shroud 131 may be provided on the outside of the fan 130. In an optional embodiment, the shroud 131 is provided around the radial direction of the fan 130, and a part of the structure of the fan 130 facing the condenser 140 may protrude from the shroud 131. The shroud 131 may be a cylindrical member with openings at both ends.

[0071] In the embodiment of the present application, the electrical box assembly 150 may further include an electrical box 153 and a control circuit board 151, and a power device 152 is provided on the control circuit board 151. The control circuit board 151 and the power device 152 may be located in the electrical box 153, and the power device 152 is attached to the above-mentioned radiator 154 to dissipate heat for the power device 152. The radiator 154 may be exposed to the outside of the electrical box 153 through an avoidance hole provided on the electrical box 153.

[0072] In an optional embodiment, referring to Figure 2 and the following Figure 9b The heat sink 154 includes a base plate 1541 and a plurality of heat dissipation fins 1542. The first ends of the plurality of heat dissipation fins 1542 are connected to the base plate 1541, and the second ends of the plurality of heat dissipation fins 1542 extend in a direction away from the base plate 1541. Figure 9b As an optional implementation, an extension direction X (a growth direction of the heat dissipation fin) of the first end of the heat dissipation fin 1542 on the substrate 1541 forms an angle γ with a length direction Y of the substrate 1541 .

[0073] Reference Figure 1 The radiator 154 can extend along the height direction H of the shell 110, and when the partition 120 and the radiator 154 are projected on the bottom surface of the shell 110, the radiator 154 is located on the side of the partition 120 close to the fan 130 and the condenser 140, so that the radiator 154 is located in the cooling air duct as much as possible.

[0074] In the embodiment of the present application, the entire air duct layout and flow field optimization can be considered, that is, by optimizing the positions of the radiator 154, the fan 130, and the partition 120, the structure and direction of the cooling fins 1542 and the installation position, and the structure of the partition 120, so as to achieve the best heat dissipation efficiency and effect of the radiator 154.

[0075] In the embodiment of the present application, the cooling effect of the radiator 154 can be optimized by performing the following settings:

[0076] The total area of ​​the heat sink 1542 and the power dissipated by the power device 152 correspond to: 1000-2500mm for each watt of dissipated power. 2 of heat sink fin area.

[0077] The angle between the tangent line at any point on the side of the air guide portion 123 facing the fan 130 and the condenser 140 and the second direction S is Requirements: That is, the portion of the partition 120 between the first barrier 121 and the second barrier 122 satisfies the above conditions. The point belongs to the guide portion 123.

[0078] The relative position of the electrical box 153 in the second direction is determined by the distance from the radiator 154 to the fan 130, the distance from the radiator 154 to the fan shroud 131 and the rotation direction of the fan 130. Specifically, when observing from the side of the air conditioner outdoor unit 100 provided with the fan 130,

[0079] When the fan rotates clockwise, it satisfies: d5≥0.5d0, d5≤d6≤1.5d0;

[0080] When the fan rotates counterclockwise, it meets the following conditions: d5≥0.5d0, d5≤d6≤2d0;

[0081] Wherein, d0 is the length of the radiator along its length direction, d5 is the maximum distance between the radiator and the air inlet side of the fan along the second direction, and d6 is the maximum distance between the radiator and the fan air guide cover along the second direction.

[0082] The growth direction of the heat sink fin 1542 is determined by α and β. The angle between the growth direction of the heat sink fin 1542 and the length direction of the heat sink 154 is γ. When |β-α|≤15°, 0≤γ≤|β-α|. When |β-α|>15°, γ=90°.

[0083] The structural dimensions of the heat sink 154 satisfy 2mm≤d1≤5mm, 0.5mm<d2<2.5mm, and H1 / d2≤50; wherein d1 is the thickness of the substrate 1541 , d2 is the fin thickness, and H1 is the height of the heat dissipation fin 1542 .

[0084] The minimum distance between the electrical box 153 and the condenser 140 is d7, and d7≥5mm.

[0085] Figure 3a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Figure 3b for Figure 3a The front view of the radiator in the outdoor unit of the air conditioner. Figure 3c for Figure 3a A top view of a radiator in an outdoor unit of an air conditioner; Figure 4a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Figure 4b for Figure 4a The front view of the radiator in the outdoor unit of the air conditioner. Figure 4c for Figure 4a A top view of a radiator in an outdoor unit of an air conditioner; Figure 5a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Figure 5b for Figure 5a The front view of the radiator in the outdoor unit of the air conditioner. Figure 5c for Figure 5a A top view of a radiator in an outdoor unit of an air conditioner; Figure 6a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Figure 6b for Figure 6a The front view of the radiator in the outdoor unit of the air conditioner. Figure 6c A top view of a radiator in an outdoor unit of an air conditioner in FIG6a; Figure 7a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Figure 7b for Figure 7a The front view of the radiator in the outdoor unit of the air conditioner, FIG7c is Figure 7a A top view of a radiator in an outdoor unit of an air conditioner; Figure 8a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Figure 8b for Figure 8a The front view of the radiator in the outdoor unit of the air conditioner. Figure 8c for Figure 8a A top view of a radiator in an outdoor unit of an air conditioner; Figure 9a A schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Figure 9b for Figure 9a A front view of a radiator in an outdoor unit of an air conditioner; Fig.10aA schematic diagram of another structure of an air-conditioning outdoor unit provided in an embodiment of the present application, Fig.10b for Fig.10a The front view of the radiator in the outdoor unit of the air conditioner. Fig.10c for Fig.10a Top view of the radiator in the air conditioner outdoor unit.

[0086] Reference Figure 6a As an optional implementation, the side of the radiator 154 facing the condenser 140 and the fan 130 is inclined relative to the corresponding side of the electrical box 153.

[0087] And, refer to Figure 8a The air guide portion 123 includes a plurality of first air guide portions 1231 connected in sequence, and the surface of each first air guide portion 1231 away from the compressor is a curved surface with different curvatures. Figure 7a The guide portion 123 includes a plurality of first guide portions 1232 connected in sequence, and the surfaces of each first guide portion 1232 facing away from the compressor are all inclined surfaces, and the angles between the plurality of inclined surfaces and the first direction are different.

[0088] The air conditioner outdoor unit of the present application is described below with reference to different examples.

[0089] Scene 1

[0090] Reference Figure 3a , Figure 3b , Figure 3c In this example, the guide portion 123 is bent in an arc shape, and the fan 130 rotates clockwise.

[0091] First, the power dissipation of the power device is estimated based on the circuit principle in the control circuit board and the characteristic parameters of the power device, and the area of ​​the heat sink fin is determined. Then, the height and width of the radiator 154 are determined based on the height and width of the electrical box 153. The parameters of each component in the air conditioner outdoor unit of scenario 1 meet the following requirements:

[0092] The thickness of the heat sink base 1541 is d1 = 2.5 mm, and the thickness of the heat sink 1542 is d2 = 1 mm. The dimension D of the heat sink 154 along its length direction is determined according to the size limit of the electrical box 153 and the layout of the power devices that need to be cooled by the heat sink 154, and is generally smaller than the longitudinal dimension of the electrical box 153.

[0093] The chord length d3 of the arc-shaped bending part of the guide part 123 is greater than 0.5*the length dimension d4 of the second blocking part 122 along the first direction, the angle α between the chord of the arc-shaped bending part and the second direction is 45°, and the angle β between the length direction of the heat sink 154 and the second direction is 0°.

[0094] A maximum distance d5 between the heat sink 154 and the air inlet side of the fan 130 along the second direction is 0.75d0, and a maximum distance d6 between the heat sink 154 and the fan air guide cover 131 along the second direction is 1.1d0.

[0095] The included angle γ between the growth direction of the heat dissipation fins 1542 and the length direction of the heat sink 154 is 90°.

[0096] Scene 2

[0097] Reference Figure 4a , Figure 4b , Figure 4c In this example, the guide portion 123 is bent in an arc shape, the fan 130 rotates clockwise, and the electrical box 153 is inclined at a preset angle relative to the longitudinal direction.

[0098] First, the power dissipation of the power device 152 is estimated based on the circuit principle in the control circuit board 151 and the characteristic parameters of the power device 152, and the area of ​​the heat sink 1542 is determined. Then, the height and width of the radiator 154 are determined based on the height and width of the electrical box 153. The parameters of each component in the air conditioner outdoor unit 100 of scenario 2 meet the following requirements:

[0099] The substrate thickness of the radiator is d1 = 3 mm, the heat dissipation fin thickness is d2 = 0.9 mm, and the dimension D of the radiator 154 along its length direction is determined according to the size limit of the electrical box 153 and the layout of the power device 152 that needs to be cooled by the radiator 154, and is generally smaller than the longitudinal dimension of the electrical box 153.

[0100] The chord length d3 of the arc-shaped bending portion of the guide portion 123>0.5*the length dimension d4 of the second baffle portion 122 along the first direction, the angle α between the chord of the arc-shaped bending portion and the second direction is 45°, and the angle β between the length direction of the heat sink 154 and the second direction is 40°

[0101] The maximum distance d5 between the heat sink 154 and the air inlet side of the fan 130 along the second direction is 0.75d0, and the maximum distance d6 between the heat sink 154 and the fan air guide cover 131 along the second direction is 1.1d0.

[0102] The angle γ between the growth direction of the heat sink 1542 and the length direction of the heat sink 154 is 0°

[0103] Scene 3

[0104] Reference Figure 5a , Figure 5b , Figure 5c In this example, the bend of the air guide portion 123 is a straight line bend, and the fan 130 rotates clockwise.

[0105] First, the power dissipation of the power device 152 is estimated based on the circuit principle in the control circuit board 151 and the characteristic parameters of the power device 152, and the area of ​​the heat sink 1542 is determined. Then, the height and width of the radiator 154 are determined based on the height and width of the electrical box 153. The parameters of each component in the air conditioner outdoor unit 100 of scenario three are satisfied.

[0106] The substrate 1541 of the radiator 154 has a thickness of d1 = 3 mm, the heat dissipation fins 1542 have a thickness of d2 = 0.9 mm, and the dimension D of the radiator 154 along its length direction is determined according to the size limit of the electrical box 153 and the layout of the power device 152 that needs to be cooled by the radiator 154, and is generally smaller than the longitudinal dimension of the electrical box 153.

[0107] The length d3 of the line connecting the two horizontal contour edges of the air guide portion 123 is greater than 0.5*the length dimension d4 of the second baffle portion 122 along the first direction, the angle α between the line connecting the two horizontal contour edges of the air guide portion 123 and the second direction is 60°, and the angle β between the length direction of the heat sink 154 and the second direction is 50°

[0108] The maximum distance d5 between the heat sink 154 and the air inlet side of the fan 130 along the second direction is 0.8d0, and the maximum distance d6 between the heat sink and the fan air guide cover along the second direction is 1.2d0.

[0109] The angle γ between the growth direction of the heat sink 1542 and the length direction of the heat sink 154 is 0°

[0110] Scene 4

[0111] Reference Figure 6a , Figure 6b , Figure 6c In this example, the bend of the air guide portion 123 is a straight line bend, and the fan 130 rotates clockwise.

[0112] First, the power dissipation of the power device 152 is estimated based on the circuit principle in the control circuit board 151 and the characteristic parameters of the power device 152, and the area of ​​the heat sink 1542 is determined. Then, the height and width of the radiator 154 are determined based on the height and width of the electrical box 153. The parameters of each component in the air conditioner outdoor unit 100 of scenario 4 are satisfied.

[0113] The substrate 1541 of the radiator 154 has a thickness d1 = 3 mm and the heat dissipation fins 1542 have a thickness d2 = 0.9 mm. The dimension D of the radiator 154 along its length direction is determined according to the size limit of the electrical box 153 and the layout of the power device 152 that needs to be cooled by the radiator 154, and is generally smaller than the length dimension of the electrical box 153.

[0114] The length d3 of the line connecting the two horizontal contour edges of the air guide portion 123 is greater than 0.5*the length dimension d4 of the second baffle portion 122 along the first direction, the angle α between the line connecting the two horizontal contour edges of the air guide portion 123 and the second direction is 60°, and the angle β between the length direction of the heat sink 154 and the second direction is 60°

[0115] The maximum distance d5 between the heat sink 154 and the air inlet side of the fan 130 along the second direction is 0.8d0, and the maximum distance d6 between the heat sink 154 and the fan air guide cover 131 along the second direction is 1.2d0.

[0116] The angle γ between the growth direction of the heat sink 1542 and the length direction of the heat sink 154 is 0°.

[0117] Scene 5

[0118] Reference Figure 7a , Figure 7b , Figure 7c In this example, the bend of the air guide 123 is a continuous straight bend, and the fan 130 rotates clockwise. Corresponding to the above-mentioned air guide 123 including a plurality of first air guides 1232 connected in sequence, the surface of each first air guide 1232 facing away from the compressor 111 is an inclined surface, and the angles between the plurality of inclined surfaces and the first direction are different.

[0119] First, the power dissipation of the power device 152 is estimated based on the circuit principle in the control circuit board 151 and the characteristic parameters of the power device 152, and the area of ​​the heat sink 1542 is determined. Then, the height and width of the radiator 154 are determined based on the height and width of the electrical box 153. The parameters of each component in the air conditioner outdoor unit 100 of scene five are satisfied.

[0120] The substrate 1541 of the radiator 154 has a thickness d1 = 3 mm, and the heat dissipation fin thickness d2 = 0.9 mm. The dimension D of the radiator 154 along its length direction is determined according to the size limit of the electrical box 153 and the layout of the power device 152 that needs to be cooled by the radiator 154, and is generally smaller than the length direction dimension of the electrical box 153.

[0121] It can be understood that, since the bend of the air guide 123 is a continuous oblique bend ABCEFG, since the angle between the line segment AB and the second direction is 25°, the angle between the line segment BC and the longitudinal second direction is =45°, the angle between the line segment CE and the second direction is =62°, the angle between the line segment EF and the second direction is =72°, and the angle between the line segment FG and the second direction is =90°, then the line segment ABCEF is selected as the air guide 123 part, and the line segment FG is the structure in the second baffle 122. In this way, the length d3 of the line connecting the two horizontal contour edge portions of the air guide 123 is greater than 0.5*the length dimension d4 of the second baffle 122 along the first direction, the angle α between the line connecting the two horizontal contour edge portions of the air guide 123 and the second direction is =60°, and the angle β between the length direction of the heat sink 154 and the second direction is =50°

[0122] The maximum distance d5 between the heat sink 154 and the air inlet side of the fan 130 along the second direction is 0.8d0, and the maximum distance d6 between the heat sink 154 and the fan air guide cover 131 along the second direction is 1.2d0.

[0123] The included angle γ between the growth direction of the heat dissipation fins 1542 and the length direction of the heat sink 154 is 0°.

[0124] Scene 6

[0125] Reference Figure 8a , Figure 8b , Figure 8c In this example, the bend of the air guide 123 is a continuous curve bend, and the fan 130 rotates clockwise. Corresponding to the above-mentioned air guide 123 including a plurality of first air guides 1231 connected in sequence, the surface of each first air guide 1231 away from the compressor 111 is a curved surface with different curvatures.

[0126] First, the power dissipation of the power device 152 is estimated based on the circuit principle in the control circuit board 151 and the characteristic parameters of the power device 152, and the area of ​​the heat sink 1542 is determined. Then, the height and width of the radiator 154 are determined based on the height and width of the electrical box 153. The parameters of each component in the air conditioner outdoor unit 100 of scenario six are satisfied.

[0127] The substrate 1541 of the heat sink 154 has a thickness d1 = 3 mm, and the heat sink fin thickness d2 = 0.9 mm. The dimension d0 of the heat sink 154 along its length direction is determined according to the size limit of the electrical box 153 and the layout of the power devices 152 that need to be radiated by the heat sink 154, and is generally smaller than the length direction dimension of the electrical box 153.

[0128] The guide portion 123 is a continuous curved bend ABCEF. Since the angle between each point on the arc AB and the second direction is 0°≤φ AB ≤25°, the angle between each point on arc BC and the second direction is 25°≤φBC ≤45°, the angle between each point on arc CE and the second direction is 45°≤φ CE ≤75°, the angle between each point on arc EF and the second direction is 75°<φ EF , then the arc ABCE is selected as the guide portion 123. The length d3 of the line connecting the two horizontal contour edges of the guide portion 123 is greater than 0.5*the length dimension d4 of the second baffle 122 along the first direction, the angle α between the line connecting the two horizontal contour edges of the guide portion 123 and the second direction is 60°, and the angle β between the length direction of the heat sink 154 and the second direction is 50°.

[0129] A maximum distance d5 between the heat sink 154 and the air inlet side of the fan 130 along the second direction is equal to 0.8d0, and a maximum distance d6 between the heat sink 154 and the fan air guide cover 131 along the second direction is equal to 1.2d0.

[0130] The included angle γ between the growth direction of the heat dissipation fins 1542 and the length direction of the heat sink 154 is 0°.

[0131] Scene 7

[0132] Reference Figure 9a , Figure 9b In this example, the bend of the air guide portion 123 is a straight line bend, and the fan 130 rotates clockwise.

[0133] First, the power dissipation of the power device 152 is estimated based on the circuit principle in the control circuit board 151 and the characteristic parameters of the power device 152, and the area of ​​the heat sink 1542 is determined. Then, the height and width of the radiator 154 are determined based on the height and width of the electrical box 153. The parameters of each component in the air conditioner outdoor unit 100 of scene seven are satisfied.

[0134] The substrate 1541 of the radiator 154 has a thickness d1 = 3 mm, and the heat dissipation fin thickness d2 = 0.9 mm. The dimension D of the radiator 154 along its length direction is determined according to the size limit of the electrical box 153 and the layout of the power device 152 that needs to be cooled by the radiator 154, and is generally smaller than the length direction dimension of the electrical box 153.

[0135] The length d3 of the line connecting the two horizontal contour edges of the air guide portion 123 is greater than 0.5*the length dimension d4 of the second baffle portion 122 along the first direction, the angle α between the line connecting the two horizontal contour edges of the air guide portion 123 and the second direction is 60°, and the angle β between the length direction of the heat sink 154 and the second direction is 50°

[0136] A maximum distance d5 between the heat sink 154 and the air inlet side of the fan 130 along the second direction is equal to 0.8d0, and a maximum distance d6 between the heat sink 154 and the fan air guide cover 131 along the second direction is equal to 1.2d0.

[0137] The included angle γ between the growth direction of the heat dissipation fins 1542 and the length direction of the heat sink 154 is 10°.

[0138] Scene 8

[0139] Reference Fig.10a , Fig.10b , Fig.10c In this example, the guide portion 123 is bent in an arc shape, and the fan 130 rotates counterclockwise.

[0140] First, the power dissipation of the power device 152 is estimated based on the circuit principle in the control circuit board 151 and the characteristic parameters of the power device 152, and the area of ​​the heat sink 1542 is determined. Then, the height and width of the radiator 154 are determined based on the height and width of the electrical box 153. The parameters of each component in the air conditioner outdoor unit 100 of scenario eight are satisfied.

[0141] The substrate 1541 of the heat sink 154 has a thickness d1 = 3 mm, and the heat sink fin thickness d2 = 0.9 mm. The dimension d0 of the heat sink 154 along its length direction is determined according to the size limit of the electrical box 153 and the layout of the power devices 152 that need to be radiated by the heat sink 154, and is generally smaller than the length direction dimension of the electrical box 153.

[0142] The chord length d3 of the arcuate bending part of the guide part is greater than 0.5*the length dimension d4 of the second baffle part along the first direction, the angle α between the chord of the arcuate bending part and the second direction is 60°, and the angle β between the length direction of the radiator and the second direction is 50°.

[0143] The maximum distance d5 between the radiator and the air inlet side of the fan along the second direction is 0.8d0, and the maximum distance d6 between the radiator and the fan air guide cover along the second direction is 1.4d0.

[0144] The included angle γ between the growth direction of the heat sink fin and the length direction of the heat sink is 0°.

[0145] In the embodiment of the present application, the condenser is arranged on the side of the fan and the compressor, the first baffle portion of the partition is blocked between the fan and the compressor, the second baffle portion is blocked between the condenser and the compressor, the guide portion is located between the first baffle portion and the second baffle portion, and the electrical box assembly is arranged on the top of the guide portion, so that after the air enters the condenser from the outside, part of the air flows through the guide portion toward the radiator on the electrical box assembly, taking away the heat in the radiator, and the air flowing through the radiator flows to the fan again, and is discharged from the shell through the fan, so that an air duct with a reduced diameter is formed from the condenser to the fan, which better dissipates heat for the radiator; in addition, the relative position relationship between the radiator and the baffle satisfies: when d3≤0.5d4, 0≤β≤α; when d3≥0.5d4, α-15°≤β≤α+15°; that is, when the horizontal setting range of the guide portion is small, the inclination of the radiator is smaller than the inclination of the guide portion, so that the guide portion with a smaller setting range can guide more air to the radiator. When the horizontal setting range of the guide part is larger, the guide part can guide enough air to the radiator, and the inclination of the radiator can be slightly increased, so that a larger range on the radiator is directly opposite to the condenser, thereby enhancing the heat dissipation effect of the radiator on the power device and improving the heat dissipation efficiency.

[0146] Embodiment 2

[0147] This embodiment provides an air-conditioning device, including the air-conditioning outdoor unit of the first embodiment. The structure, function, etc. of the air-conditioning outdoor unit are described in detail in the first embodiment and will not be repeated here.

[0148] Since the air conditioning device is based on the air conditioning outdoor unit described in the first embodiment, the beneficial effects of the air conditioning device refer to the above embodiment.

[0149] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, or it can be an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0150] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0151] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the application described herein can be implemented in an order other than those illustrated or described herein, for example.

[0152] In addition, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or elements is not necessarily limited to those steps or elements explicitly listed, but may include other steps or elements not explicitly listed or inherent to such process, method, product, or apparatus.

[0153] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An air conditioner outdoor unit, characterized in that: The invention comprises a shell, a compressor, a partition, a fan, a condenser and an electrical box assembly located in the shell, wherein the fan and the compressor are arranged along a first direction, the condenser is located on the side of the fan and the compressor and extends along the first direction, the partition extends along the height direction of the shell, the partition comprises a first partition part, a second partition part and a guide part connected between the first partition part and the second partition part, the first partition part blocks between the fan and the compressor, the second partition part blocks between the condenser and the compressor, The electrical box assembly includes a radiator, the electrical box assembly is arranged on the top of the partition, and the guide portion corresponds to the radiator. The position of the radiator and the position of the partition satisfy: When d3≤0.5d4, 0≤β≤α; When d3≥0.5d4, α-15°≤β≤α+15°; Wherein, β is the angle between the side of the radiator facing the condenser and the fan and the second direction, α is the angle between the surface of the air guide facing the condenser and the second direction, d3 is the length of the line connecting the two horizontal contour edges of the air guide; d4 is the length dimension of the second baffle along the first direction; wherein the first direction and the second direction and the height direction of the shell are perpendicular to each other; It also includes a deflector arranged in the housing, the deflector is a cylindrical member with two ends open, and the deflector is arranged around the radial direction of the fan. When viewed from the side of the air conditioner outdoor unit provided with the fan, When the fan rotates clockwise, the following conditions are satisfied: d5≥0.5d0, d5≤d6≤1.5d0; When the fan rotates counterclockwise, the following conditions are satisfied: d5≥0.5d0, d5≤d6≤2d0; Wherein, d0 is the length of the radiator along the second direction, d5 is the maximum distance between the radiator and the air inlet side of the fan along the second direction, and d6 is the maximum distance between the radiator and the fan air guide cover along the second direction.

2. The air conditioner outdoor unit according to claim 1, characterized in that: The air guide portion includes a plurality of first air guide portions connected in sequence, and a surface of each of the first air guide portions facing away from the compressor is a curved surface with a different curvature.

3. The air conditioner outdoor unit according to claim 1, characterized in that: The air guide portion includes a plurality of first air guide portions connected in sequence, a surface of each of the first air guide portions facing away from the compressor is an inclined surface, and the angles between the plurality of inclined surfaces and the first direction are different.

4. The air conditioner outdoor unit according to claim 1, characterized in that: A portion of the fan structure facing the condenser protrudes from the air guide cover.

5. The air conditioner outdoor unit according to any one of claims 1 to 3, characterized in that: The heat sink includes a substrate and a plurality of heat dissipation fins, wherein the first ends of the heat dissipation fins are connected to the substrate, and the second ends of the heat dissipation fins extend in a direction away from the substrate; and the extension direction of the first ends of the heat dissipation fins on the substrate forms an angle with the length direction of the substrate.

6. The air conditioner outdoor unit according to claim 5, characterized in that: The side of the radiator facing the condenser and the fan is inclined relative to the corresponding side on the electrical box.

7. The air conditioner outdoor unit according to any one of claims 1 to 3, characterized in that: The minimum distance between the electrical box and the condenser is greater than or equal to 5 mm.

8. The air conditioner outdoor unit according to any one of claims 1 to 3, characterized in that: The end of the condenser along the first direction has a condenser end plate, the end of the second baffle away from the guide part is connected to the condenser end plate, and the end of the first baffle away from the guide part is connected to the inner wall of the shell.

9. An air conditioning device, characterized in that: It comprises an air-conditioning outdoor unit as described in any one of claims 1-8.

Citation Information

Patent Citations

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    CN106969430A

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    WO2020110165A1