Self-cleaning mechanism for cutting machines used in abrasion-resistant material processing

By designing a self-cleaning mechanism for cutting beds including water tanks, collection boxes and sliding frames, the problem of difficulty in completely removing debris from existing cutting beds is solved, and fully automatic debris cleaning and water slag separation is achieved, ensuring the stable operation of the cutting beds and the improvement of processing quality.

CN115716306BActive Publication Date: 2025-03-11HUNAN TAIXIN PORCELAIN IND CO LTD
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Patent Information

Application Number
CN202211097333.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-08
Publication Date
2025-03-11
Estimated Expiration
2042-09-08

AI Technical Summary

Technical Problem

The existing cutting beds are difficult to completely remove fine debris during ceramic processing, resulting in uneven cutting or mechanical failure, and the existing automatic cleaning devices require manual assistance.

Method used

A self-cleaning mechanism for cutting beds for wear-resistant materials processing is designed, including a water tank, a collection box and a sliding frame mounted on the surface of the cutting bed. Debris are adsorbed through the water jet pipe and the nozzle, and the swing of the collection box and the filter screen of the filter cartridge are automatically separated, and finally, the debris is automatically discharged through the solenoid valve and cylinder drive.

Benefits of technology

It realizes fully automatic debris cleaning without manual intervention, ensuring the continuous and stable operation of the cutting bed and the improvement of processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a self-cleaning mechanism for a cutting table for processing wear-resistant materials, comprising a water tank, a collection box and a sliding frame hung on the surface of the cutting table, wherein the bottom of the sliding frame is fixedly connected to a connecting plate through a connecting frame, and one side of the connecting plate is fixedly connected to a water spray pipe, and the present invention relates to the field of ceramic processing technology. The self-cleaning mechanism for a cutting table for processing wear-resistant materials, through the swinging of the collection box, shakes the internal debris into a filter cylinder, in which water is transported from the drainage hose below to the water tank, and the debris is blocked by the filter screen. After the debris is accumulated, the electromagnetic valve on the surface of the slag discharge pipe is opened, and then the top rod is driven to move in the soft pad, pushing the filter screen to drive the elastic connector to swing up and down, and the residue on the filter screen is pushed into the slag discharge pipe for discharge, and the water-slag separation is automatically performed, and the debris is discharged automatically, without manual cleaning, and the operation is simple.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic processing, in particular to a cutting table self-cleaning mechanism for processing wear-resistant materials. Background Art

[0002] In the process of processing ceramics, a cutting table is required for cutting. However, when the existing cutting table is cutting, some fine debris will remain on the cutting table. These debris may cause uneven cutting at the least, or cause fine cloth scraps to enter the mechanical shaft and cause the cutting table to fail to work. According to an automatic cutting table cleaning device described in patent number CN206357333U, the collection of debris is not thorough enough during use, and after collection, the separation effect is poor, and manual assistance is required for subsequent cleaning. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a self-cleaning mechanism for a cutting table used for processing wear-resistant materials, which solves the above-mentioned problems.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a self-cleaning mechanism of a cutting table for processing wear-resistant materials, comprising a water tank, a collection box and a sliding frame hung on the surface of the cutting table, the bottom of the sliding frame is fixedly connected to a connecting plate through a connecting frame, one side of the connecting plate is fixedly connected to a water spray pipe, the surface of the water spray pipe is fixedly connected to a nozzle, one side of the connecting plate is fixedly connected to a mounting frame, the top of the collecting box is fixedly connected to a hanging frame, one side of the hanging frame is rotatably connected to a rotating frame through a rotating rod, one side of the rotating frame is fixedly connected to a limiting plate, one side of the limiting plate is fixedly connected to an elastic pad abutting against the surface of the mounting frame, one side of the rotating frame is provided with an arc groove adapted to the surface of the mounting frame, and the surface of the mounting frame is threadedly connected to a limiting ring.

[0005] As a further solution of the present invention: a plurality of the nozzles are provided and are symmetrically distributed on the surface of the water spray pipe toward the cutter and the collection box respectively.

[0006] As a further solution of the present invention: the sliding frame is fixed on the cutter driving member.

[0007] As a further solution of the present invention: a limit baffle for limiting the position of the rotating frame is fixedly connected to the top of the mounting frame.

[0008] As a further solution of the present invention: the surface of the water tank is connected to a pumping pump through a pipeline, the water outlet of the pumping pump is connected to a water outlet pipeline, and one end of the water outlet pipeline is connected to the surface of the nozzle.

[0009] As a further solution of the present invention: the bottom of the collecting box is connected to a filter cartridge, the inner cavity of the filter cartridge is fixedly connected to an elastic connecting piece, the inner cavity of the elastic connecting piece is fixedly connected to a filter screen, the left side of the filter cartridge and the surface above the filter screen is connected to a slag discharge pipe, and the surface of the slag discharge pipe is provided with a solenoid valve.

[0010] As a further solution of the present invention: the bottom plate of the filter cartridge is connected to a drainage hose, and the bottom end of the drainage hose is connected to the top of the water tank.

[0011] As a further solution of the present invention: a driving cylinder is fixedly connected to the right side of the filter cartridge, and the bottom end of the driving cylinder piston rod is rotatably connected to a push rod, and a soft pad is fixedly connected to one side of the filter cartridge, one end of the push rod passes through one side of the soft pad and extends to the inner cavity of the filter cartridge, the surface of the push rod is fixedly connected to the inner cavity of the soft pad, and one end of the push rod abuts against the surface of the filter net.

[0012] When in use, the sliding frame is loaded on the cutter drive assembly, and then the collection box is lifted up, the hanging frame on the collection box moves upward, the hanging frame movement rotating frame is squeezed by the mounting frame and bent downward, and then until the hanging frame moves to the bottom of the mounting frame, the collection box is pulled downward, and the rotating frames on both sides of the collection box rotate downward, and are clamped on the surface of the mounting frame through elastic pads and arc grooves, and then are made to abut against the surface of the rotating frame by rotating the limit ring. At this time, the collection box is fixed, and when the cutter assembly moves, it drives the sliding frame to move, and the debris generated during processing splashes. At this time, the pumping pump draws water from the water tank and then transports it to the nozzle from the outlet pipe, and blows it out through the upper nozzle The debris is adsorbed and then falls into the collection box, and then the spray from the nozzle below is driven by the water flow, and the debris falls from the collection box into the filter cartridge. When the sliding frame moves, it drives the collection box to move, and the collection box swings, shaking the internal debris into the filter cartridge. In the filter cartridge, the debris is filtered by the filter net, and water is transported to the water tank from the drainage hose below. The debris is blocked by the filter net. After the debris accumulates, the solenoid valve on the surface of the slag discharge pipe is opened, and then the driving cylinder is driven to drive the push rod to move up and down. The push rod moves in the soft cushion, pushing the filter net to drive the elastic connecting part to swing up and down, and the residue on the filter net is pushed into the slag discharge pipe for discharge.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention shakes the debris inside into the filter cartridge by swinging the collection box. In the filter cartridge, water is transported to the water tank from the drainage hose below, and the debris is blocked by the filter screen. After the debris accumulates, the solenoid valve on the surface of the slag discharge pipe is opened, and then the push rod is driven to move in the cushion, pushing the filter screen to drive the elastic connecting part to swing up and down, and the residue on the filter screen is pushed into the slag discharge pipe for discharge, so that water and slag are separated automatically, and the debris is discharged automatically without manual cleaning, and the operation is simple.

[0015] 2. When the present invention is in use, the sliding frame is loaded on the cutter drive assembly, and then the collection box is lifted up, the hanging frame on the collection box moves upward, the hanging frame moves and the rotating frame is squeezed by the mounting frame and bent downward, and then until the hanging frame moves to the bottom of the mounting frame, the collection box is pulled downward, and the rotating frames on both sides of the collection box rotate downward, and are clamped on the surface of the mounting frame through elastic pads and arc grooves, and then are made to abut against the surface of the rotating frame by rotating the limit ring. At this time, the collection box is fixed and can be quickly fixed.

[0016] 3. In the present invention, when the cutter assembly moves, it drives the sliding frame to move, and the debris generated during processing splashes. At this time, the pump draws water from the water tank and then transports it to the nozzle from the outlet pipe. The debris is blown out by the upper nozzle to absorb the debris, and then the debris falls into the collection box. Then, the lower nozzle sprays the debris driven by the water flow, and the debris falls from the collection box into the filter cartridge. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the external structure of the present invention;

[0018] Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;

[0019] Figure 3 For the present invention Figure 1 A partial enlarged view of point B in the middle;

[0020] Figure 4 It is a structural side view of the mounting rack of the present invention.

[0021] In the figure: 1. water tank; 2. collecting box; 3. sliding frame; 4. connecting frame; 5. connecting plate; 6. water spray pipe; 7. nozzle; 8. pumping pump; 9. water outlet pipe; 10. mounting frame; 11. limiting ring; 12. hanging frame; 13. rotating rod; 14. rotating frame; 15. limiting plate; 16. elastic pad; 17. arc groove; 18. filter cartridge; 19. elastic connector; 20. filter screen; 21. slag discharge pipe; 22. driving cylinder; 23. soft pad; 24. push rod; 25. drainage hose. DETAILED DESCRIPTION

[0022] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0023] See also Figure 1-4 The present invention provides a technical solution: a self-cleaning mechanism for a cutting table for processing wear-resistant materials, comprising a water tank 1, a collection box 2 and a sliding frame 3 mounted on the surface of the cutting table, the bottom of the sliding frame 3 is fixedly connected to a connecting plate 5 through a connecting frame 4, one side of the connecting plate 5 is fixedly connected to a water spray pipe 6, the surface of the water spray pipe 6 is fixedly connected to a nozzle 7, one side of the connecting plate 5 is fixedly connected to a mounting frame 10, the top of the collecting box 2 is fixedly connected to a hanging frame 12, one side of the hanging frame 12 is rotatably connected to a rotating frame 14 through a rotating rod 13, one side of the rotating frame 14 is fixedly connected to a limiting plate 15, one side of the limiting plate 15 is fixedly connected to an elastic pad 16 abutting against the surface of the mounting frame 10, the rotating frame 14 An arc groove 17 adapted to the surface of the mounting frame 10 is provided on one side. The surface of the mounting frame 10 is threadedly connected to the limit ring 11, and the collection box 2 is swung to shake the internal debris into the filter cartridge 18. In the filter cartridge 18, water is transported to the water tank 1 from the drainage hose 25 below, and the debris is blocked by the filter screen 20. After the debris accumulates, the solenoid valve on the surface of the slag discharge pipe 21 is opened, and then the push rod 24 is driven to move in the cushion 23, pushing the filter screen 20 to drive the elastic connecting piece 19 to swing up and down, and the residue on the filter screen 20 is pushed into the slag discharge pipe 21 for discharge, so that water and slag are separated automatically, and the debris is discharged automatically. There is no need for manual cleaning, and the operation is simple.

[0024] A plurality of nozzles 7 are provided and are symmetrically distributed on the surface of the water spray pipe 6 toward the cutter and the collection box 2 respectively. The pumping pump 8 draws water from the water tank 1 and then delivers it to the nozzle 7 from the outlet pipe 9. The debris is blown out by the upper nozzle 7 to absorb the debris, and then the debris falls into the collection box 2. Then, the lower nozzle 7 sprays the debris driven by the water flow, and the debris falls from the collection box 2 into the filter cartridge 18.

[0025] The sliding frame 3 is fixed on the cutter driving member.

[0026] A limit baffle for limiting the position of the rotating frame 14 is fixedly connected to the top of the mounting frame 12 . The rotating frame 14 can only be rotated downward, so it can be quickly assembled and disassembled on the mounting frame 10 .

[0027] The surface of the water tank 1 is connected to a pumping pump 8 through a pipeline, the water outlet of the pumping pump 8 is connected to a water outlet pipeline 9, and one end of the water outlet pipeline 9 is connected to the surface of the nozzle 7.

[0028] The bottom of the collecting box 2 is connected to a filter cartridge 18, the inner cavity of the filter cartridge 18 is fixedly connected to an elastic connector 19, the inner cavity of the elastic connector 19 is fixedly connected to a filter screen 20, the left side of the filter cartridge 18 and the surface above the filter screen 20 is connected to a slag discharge pipe 21, the surface of the slag discharge pipe 21 is provided with a solenoid valve, when the sliding frame 3 moves, it drives the collecting box 2 to move, the collecting box 2 swings, and the debris inside falls into the filter cartridge 18, in the filter cartridge 18, the debris is filtered by the filter screen 20, the water is transported to the water tank 1 from the drainage hose 25 below, and the debris is blocked by the filter screen 20.

[0029] A drainage hose 25 is connected to the bottom plate of the filter cartridge 18 , and the bottom end of the drainage hose 25 is communicated with the top of the water tank 1 .

[0030] The right side of the filter cartridge 18 is fixedly connected to a driving cylinder 22, and the bottom end of the piston rod of the driving cylinder 22 is rotatably connected to a push rod 24. A soft pad 23 is fixedly connected to one side of the filter cartridge 18, and one end of the push rod 24 passes through one side of the soft pad 23 and extends to the inner cavity of the filter cartridge 18. The surface of the push rod 24 is fixedly connected to the inner cavity of the soft pad 23, and one end of the push rod 24 abuts against the surface of the filter screen 20. After the debris accumulates, the solenoid valve on the surface of the slag discharge pipe 21 is opened, and then the driving cylinder 22 is driven to drive the push rod 24 to move up and down. The push rod 24 moves in the soft pad 23, pushing the filter screen 20 to drive the elastic connecting piece 19 to swing up and down, and the residue on the filter screen 20 is pushed into the slag discharge pipe 21 for discharge.

[0031] When in use, the sliding frame 3 is loaded on the cutter drive assembly, and then the collection box 2 is lifted up, the hanging frame 12 on the collection box 2 moves upward, the hanging frame 12 moves, and the rotating frame 14 is squeezed by the mounting frame 10 and bent downward, and then until the hanging frame 12 moves to the bottom of the mounting frame 10, the collection box 2 is pulled downward, and the rotating frames 14 on both sides of the collection box 2 are rotated downward, and are clamped on the surface of the mounting frame 10 through the elastic pads 16 and the arc grooves 17, and then the limiting rings 11 are rotated to make them abut against the surface of the rotating frame 14. At this time, the collection box 2 is fixed, and when the cutter assembly moves, it drives the sliding frame 3 to move, and the debris generated during processing splashes. At this time, the pumping pump 8 draws water from the water tank 1 and then transports it to the nozzle 7 from the outlet pipe 9, and blows it out through the upper nozzle 7 The debris is adsorbed and then falls into the collection box 2. Then the nozzle 7 below sprays and driven by the water flow, the debris falls from the collection box 2 into the filter cartridge 18. When the sliding frame 3 moves, it drives the collection box 2 to move, and the collection box 2 swings to shake the internal debris into the filter cartridge 18. In the filter cartridge 18, the debris is filtered by the filter screen 20, and the water is transported to the water tank 1 from the drainage hose 25 below. The debris is blocked by the filter screen 20. After the debris accumulates, the solenoid valve on the surface of the slag discharge pipe 21 is opened, and then the driving cylinder 22 is driven to drive the push rod 24 to move up and down. The push rod 24 moves in the soft pad 23, pushing the filter screen 20 to drive the elastic connecting piece 19 to swing up and down, and the residue on the filter screen 20 is pushed into the slag discharge pipe 21 for discharge.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A self-cleaning mechanism for a cutting table for processing wear-resistant materials, comprising a water tank (1), a collection box (2) and a sliding frame (3) mounted on the surface of the cutting table, characterized in that: The bottom of the sliding frame (3) is fixedly connected to a connecting plate (5) via a connecting frame (4); a water spray pipe (6) is fixedly connected to one side of the connecting plate (5); a nozzle (7) is fixedly connected to the surface of the water spray pipe (6); a mounting frame (10) is fixedly connected to one side of the connecting plate (5); a hanging frame (12) is fixedly connected to the top of the collecting box (2); one side of the hanging frame (12) is rotatably connected to a rotating frame (14) via a rotating rod (13); one side of the rotating frame (14) is fixedly connected to a limiting plate (15); one side of the limiting plate (15) is fixedly connected to an elastic pad (16) abutting against the surface of the mounting frame (10); one side of the rotating frame (14) is provided with an arc groove (17) adapted to the surface of the mounting frame (10); and the surface of the mounting frame (10) is threadedly connected to a limiting ring (11); The sliding frame (3) is fixed on the cutter drive member; the top of the hanging frame (12) is fixedly connected with a limit baffle for limiting the position of the rotating frame (14); The bottom of the collection box (2) is connected to a filter cartridge (18), the inner cavity of the filter cartridge (18) is fixedly connected to an elastic connector (19), the inner cavity of the elastic connector (19) is fixedly connected to a filter screen (20), the left side of the filter cartridge (18) and the surface above the filter screen (20) is connected to a slag discharge pipe (21), and a solenoid valve is provided on the surface of the slag discharge pipe (21); The collecting box (2) is swung to shake the debris inside into the filter cartridge (18).

2. The self-cleaning mechanism for a cutting table for processing wear-resistant materials according to claim 1, characterized in that: A plurality of the spray heads (7) are provided and are symmetrically distributed on the surface of the water spray pipe (6) towards the cutter and the collection box respectively.

3. The self-cleaning mechanism for a cutting table for processing wear-resistant materials according to claim 1, characterized in that: The surface of the water tank (1) is connected to a pumping pump (8) via a pipeline, the water outlet of the pumping pump (8) is connected to a water outlet pipeline (9), and one end of the water outlet pipeline (9) is connected to the surface of the nozzle (7).

4. The self-cleaning mechanism for a cutting table for processing wear-resistant materials according to claim 1, characterized in that: The bottom plate of the filter cartridge (18) is connected to a drainage hose (25), and the bottom end of the drainage hose (25) is in communication with the top of the water tank (1).

5. The self-cleaning mechanism for a cutting table for processing wear-resistant materials according to claim 1, characterized in that: The right side of the filter cartridge (18) is fixedly connected to a driving cylinder (22), the bottom end of the piston rod of the driving cylinder (22) is rotatably connected to a push rod (24), one side of the filter cartridge (18) is fixedly connected to a soft pad (23), one end of the push rod (24) passes through one side of the soft pad (23) and extends to the inner cavity of the filter cartridge (18), the surface of the push rod (24) is fixedly connected to the inner cavity of the soft pad (23), and one end of the push rod (24) abuts against the surface of the filter screen (20).

Citation Information

Patent Citations

  • Automatic cutting bed cleaning device

    CN206357333U

  • Slender shaft machining device and method

    CN109366179A

  • Sewage treatment equipment suitable for domestic wastewater treatment

    CN212974367U