Construction material cutting device and method for construction sites

By designing a building material cutting device combining lifting, rotating and vibration mechanisms on the construction site, the problem of difficulty in achieving ring cutting of cylindrical materials is solved in traditional cutting devices, efficient and precise cutting and burr removal are achieved, and construction is improved efficiency.

CN118595837BActive Publication Date: 2025-01-10SHANDONG KEMING CONSTR TECH CO LTD
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Patent Information

Application Number
CN202410787862.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-01-10
Estimated Expiration
2044-06-18

AI Technical Summary

Technical Problem

It is difficult for traditional construction sites to achieve the ideal ring cutting of cylindrical building materials, resulting in the notch being round or inclined, and additional burrs are required after cutting, reducing construction efficiency.

Method used

A building material cutting device for construction sites was designed, using a symmetrically arranged support frame, installation box, arc-shaped clamping plate and clamping mechanism, combined with lifting, rotating and vibrating mechanisms, to realize the circumference of the steel pipe and automatically polish it to remove burrs. .

Benefits of technology

The device can quickly and accurately cut out flush ports and automatically polish them during the cutting process, improving production efficiency, meeting the cutting needs of steel pipes of various diameters, saving time and cost.

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Abstract

The present invention relates to the field of construction engineering technology, and specifically to a construction material cutting device and method for construction sites, a cutting device support frame, an installation box, a clamping plate, an arc-shaped clamping plate, a clamping mechanism and a cutting unit, wherein the cutting unit comprises a support ring, a lifting mechanism, a cutting machine, a rotating mechanism, a vibrating mechanism and a file, wherein the support ring is coaxially connected to the installation box for rotation, the lifting mechanism is arranged on the support ring, the lifting mechanism has a lifting output end, a cutting machine is arranged on the lifting output end, the rotating mechanism is arranged on the installation box, the rotating mechanism is used to drive the support ring to rotate, the vibrating mechanism is arranged beside the cutting machine, the vibrating mechanism has a vibrating output end, and the vibrating output end is connected to the file, the device can accurately cut large-diameter steel pipes, and automatically complete the grinding of burrs on the cutting port while cutting, thereby saving working time and improving production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of construction engineering, and in particular to a device and method for cutting building materials used in construction sites. Background Art

[0002] Building materials are various materials used in construction projects. There are many types of building materials, which can be roughly divided into inorganic materials, organic materials and composite materials. Most of the current building materials are generally composed of inorganic non-metallic materials and organic materials. In the process of construction at a construction site, it is often necessary to cut building materials on-site according to the size of use. However, when performing circular cutting on cylindrical building materials, traditional cutting devices cannot achieve an ideal cutting method, which will result in the cut end and the cut tail end not being able to overlap in a circle on the cylindrical material when cutting the cylindrical material, or causing the cut end face to tilt, which cannot meet the use requirements. After the cutting is completed, the cut portion needs to be burred. In this way, the construction efficiency is relatively low. Therefore, a new type of cutting device is needed that can quickly cut a flush port and remove the port burrs at the same time. Summary of the invention

[0003] Based on this, it is necessary to provide a construction material cutting device and method for use in a construction site in response to the existing technical problems.

[0004] In order to solve the problems of the prior art, the technical solution adopted by the present invention is: a construction material cutting device for a construction site, comprising a symmetrically arranged support frame, an installation box fixedly arranged on two support frames, a plurality of abutment plates slidably arranged on the installation box in an annular shape, an arc-shaped clamping plate fixedly arranged on each abutment plate, a clamping mechanism and a cutting unit arranged on the installation box, the clamping mechanism having a power output end, the power output end of the clamping mechanism being used to make the plurality of abutment plates slide radially along the installation box, the cutting unit comprising a support ring, a lifting mechanism, a cutting machine, a rotating mechanism, a vibration mechanism and a file, the support ring is coaxially connected to the installation box for rotation, the lifting mechanism is arranged on the support ring, the lifting mechanism has a lifting output end, the lifting output end is provided with a cutting machine, the rotating mechanism is arranged on the installation box, the rotating mechanism is used to drive the support ring to rotate, the vibration mechanism is arranged beside the cutting machine, the vibration mechanism has a vibration output end, and the vibration output end is connected to the file.

[0005] Furthermore, the installation box includes an outer tube, an inner tube, a mounting ring plate and a limiting ring plate. The mounting ring plate and the limiting ring plate are coaxially arranged, and the mounting ring plate and the limiting ring plate are both fixedly connected to two support frames. One end of the outer tube is fixedly connected to the mounting ring plate, and the other end is fixedly connected to the limiting ring plate. One end of the inner tube is fixedly connected to the mounting ring plate, and the other end is fixedly connected to the limiting ring plate. The axes of the inner tube and the outer tube are colinear. A plurality of limiting grooves are opened in a ring shape on the limiting ring plate. The opening direction of the limiting grooves is consistent with the radial direction of the limiting ring plate. A locking plate is slidably arranged in each limiting groove.

[0006] Furthermore, the clamping mechanism also includes a rotating ring plate coaxially rotatably arranged in the outer tube, a sliding column fixedly arranged on one end of each clamping plate away from the arc-shaped clamping plate, and a plurality of limiting arc grooves in a ring shape opened on the rotating ring plate. The sliding column corresponds to the limiting arc grooves one by one and slides together, and the rotating ring plate is transmission-connected to the power output end of the clamping mechanism.

[0007] Furthermore, the clamping mechanism also includes a plurality of connecting frames fixedly arranged in an annular shape on the rotating ring plate, a transmission ring gear fixedly connected to all the connecting frames, a transfer column fixedly arranged on the mounting ring plate, a transfer gear rotatably arranged on the transfer column, a connecting circular frame coaxially fixedly arranged on the transfer gear, a first worm gear coaxially fixedly arranged on the connecting circular frame, two positioning frames fixedly arranged on the side wall of the outer tube, a first worm rotatably arranged on the two positioning frames and a driving motor fixedly arranged on one of the positioning frames, the transmission ring gear is meshed with the transfer gear, the output shaft of the driving motor is coaxially fixedly connected with the first worm, the first worm is meshed with the first worm gear, and the transmission ring gear is the power output end of the clamping mechanism.

[0008] Furthermore, the lifting mechanism also includes an adapter box, a servo motor, a transmission sleeve, a telescopic guide rod, a second worm gear, a second worm, a threaded rod and a receiving frame. The adapter box is fixedly arranged on the support ring, the transmission sleeve is rotatably arranged in the adapter box, the axial direction of the transmission sleeve is parallel to the radial direction of the support ring, the second worm gear is coaxially connected to the transmission sleeve, the second worm is rotatably arranged in the adapter box and meshes with the second worm gear, the threaded rod is coaxially arranged in the transmission sleeve, the threaded rod is threadedly connected to the inner wall of the transmission sleeve, the receiving frame is fixedly arranged at one end of the threaded rod away from the transmission sleeve, the servo motor is fixedly arranged on the side wall of the adapter box, the power output shaft of the servo motor is coaxially fixedly connected to the second worm, there are two telescopic guide rods, the two telescopic guide rods are arranged between the adapter box and the receiving frame, one end of the telescopic guide rod is fixedly connected to the adapter box, and the other end is fixedly connected to the receiving frame, and the receiving frame is fixedly connected to the cutting machine.

[0009] Furthermore, the rotating mechanism also includes a receiving ring frame rotatably arranged on the limiting ring plate, a transfer gear ring coaxially fixedly arranged on the receiving ring frame, a connecting cross plate fixedly arranged between the two support frames, a receiving seat fixedly arranged on the limiting ring plate, a driven wheel rotatably arranged on the receiving seat, a receiving gear coaxially fixedly arranged on the driven wheel, a power motor fixedly arranged on the connecting cross plate, a driving wheel coaxially fixedly arranged on the output shaft of the power motor and a transmission belt arranged between the driving wheel and the driven wheel, the receiving gear is meshed with the transfer gear ring, and the support ring is coaxially fixedly connected to the receiving ring frame.

[0010] Furthermore, the vibration mechanism includes an adapter bracket and a bearing bracket fixedly arranged on the cutting machine, a rotating shaft rotatably arranged on the adapter bracket, a rotating disk and an adapter wheel coaxially fixedly arranged on the rotating shaft, a connecting plate fixedly arranged on the adapter bracket, a resistance roller rotatably arranged on the connecting plate, a connecting wheel coaxially fixedly arranged on the resistance roller, a guide box fixedly arranged on the bearing bracket, a sliding block slidably arranged in the guide box, a sliding groove opened on the side wall of the guide box and a swing rod one end of which is rotatably connected to the rotating disk, the other end of the swing rod is rotatably connected to the sliding block, the adapter wheel and the connecting wheel are connected by a belt, one end of the file is rotatably connected to the sliding block through a torsion spring, and the sliding block is the vibration output end of the vibration mechanism.

[0011] Furthermore, a slide rail is provided at the bottom of each support frame, a slide member is slidably provided on the slide rail, the slide member is fixedly connected to the bottom of the support frame, and two abutting screws are threadedly provided on each support frame, and the abutting screws pass through the slide member and abut against the slide rail.

[0012] The method for cutting building materials for construction sites comprises the following steps:

[0013] S1: Fix the large diameter steel pipe through the clamping mechanism;

[0014] S2: The lifting mechanism starts, driving the cutting machine to move to the appropriate cutting position and start cutting the steel pipe;

[0015] S3: Start the rotating mechanism, which drives the support ring to rotate, so that the cutter starts to rotate around the steel pipe to cut, and at the same time, the vibration mechanism drives the file to vibrate to grind the gap cut by the cutter;

[0016] S4: The steel pipe cutting is completed and the relevant staff removes the steel pipe.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] Firstly, the device can clamp steel pipes of various diameters through the cooperation of the clamping mechanism and the lifting mechanism, thereby increasing the application range of the device and saving production costs;

[0019] Secondly, by setting a vibration mechanism, the device can automatically grind the cutting seam when the cutting machine cuts the steel pipe, so that the end burr grinding of the steel pipe is also completed when the cutting is completed, saving time and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The three-dimensional structure of the embodiment is shown in FIG. Figure 1 ;

[0021] Figure 2 The three-dimensional structure of the embodiment is shown in FIG. Figure 2 ;

[0022] Figure 3 is a front view of an embodiment;

[0023] Figure 4 is a schematic diagram of the three-dimensional structure of the rotating ring plate and the limiting ring plate of the embodiment;

[0024] Figure 5 is a schematic diagram of the exploded three-dimensional structure of the first worm wheel and the first worm of the embodiment;

[0025] Figure 6 It is a schematic diagram of the exploded three-dimensional structure of the receiving gear and the transfer gear ring of the embodiment;

[0026] Figure 7 is a schematic diagram of the three-dimensional structure of the support ring and the cutting machine of the embodiment;

[0027] Figure 8 1 is a schematic diagram of the three-dimensional structure of the lifting mechanism of the embodiment;

[0028] Fig. 9 It is a schematic diagram of the three-dimensional structure decomposition of the vibration mechanism of the embodiment.

[0029] The numbers in the figure are: 1, installation box; 2, outer tube; 3, inner tube; 4, installation ring plate; 5, limiting ring plate; 6, limiting groove; 7, abutment plate; 8, sliding column; 9, arc clamping plate; 10, transfer column; 11, transfer gear; 12, connecting round frame; 13, first worm gear; 14, rotating ring plate; 15, limiting arc groove; 16, connecting frame; 17, transmission ring gear; 18, positioning frame; 19, first worm; 20, driving motor; 21, supporting frame; 22, slide rail; 23, sliding member; 24, abutment screw; 25, transmission sleeve; 26, second worm gear; 27, threaded rod; 28, receiving frame; 29 , cutting machine; 30, adapter box; 31, second worm; 32, telescopic guide rod; 33, servo motor; 34, receiving ring frame; 35, adapter gear ring; 36, support ring; 37, connecting cross plate; 38, power motor; 39, driving wheel; 40, transmission belt; 41, receiving seat; 42, driven wheel; 43, receiving gear; 44, file; 45, adapter bracket; 46, rotating shaft; 47, rotating disk; 48, swing rod; 49, adapter wheel; 50, connecting plate; 51, resistance roller; 52, connecting wheel; 53, bearing bracket; 54, guide box; 55, sliding groove; 56, sliding block. DETAILED DESCRIPTION

[0030] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0031] refer to Figures 1 to 9 :

[0032] A construction material cutting device for use on a construction site comprises a symmetrically arranged support frame 21, an installation box 1 fixedly arranged on two support frames 21, a plurality of abutting plates 7 slidably arranged on the installation box 1 in an annular shape, an arc-shaped clamping plate 9 fixedly arranged on each abutting plate 7, a clamping mechanism and a cutting unit arranged on the installation box 1, wherein the clamping mechanism has a power output end, and the power output end of the clamping mechanism is used to make the plurality of abutting plates 7 slide radially along the installation box 1; the cutting unit comprises a support ring 36, a lifting mechanism, a cutting machine 29, a rotating mechanism, a vibrating mechanism and a file 44, the support ring 36 is connected to the installation box 1 coaxially for rotation, the lifting mechanism is arranged on the support ring 36, the lifting mechanism has a lifting output end, and the cutting machine 29 is arranged on the lifting output end, the rotating mechanism is arranged on the installation box 1, and the rotating mechanism is used to drive the support ring 36 to rotate, and the vibrating mechanism is arranged beside the cutting machine 29, and the vibrating mechanism has a vibration output end, and the vibration output end is connected to the file 44.

[0033] When the device is in operation, the relevant staff uses the lifting equipment to lift the steel pipe to be cut to the installation box 1, and then starts the clamping mechanism to fix the steel pipe. Subsequently, the lifting mechanism is started to drive the cutting machine 29 to move, so that the cutting machine 29 contacts the steel pipe, and then the cutting machine 29 is started to cut the steel pipe. After that, the rotation mechanism drives the support ring 36 to rotate, so that the cutting machine 29 cuts around the steel pipe. When the cutting machine 29 makes a circular motion to cut the steel pipe, the vibration mechanism also runs at the same time, and the vibration mechanism drives the file 44 to vibrate, so as to grind the gap cut by the cutting machine 29 in time, so that the grinding of the cutting port is also completed when the steel pipe is cut.

[0034] In order to show the installation structure of the abutting plate 7 in the installation box 1, the following features are also specifically provided:

[0035] The mounting box 1 comprises an outer tube 2, an inner tube 3, a mounting ring plate 4 and a limiting ring plate 5. The mounting ring plate 4 and the limiting ring plate 5 are coaxially arranged, and both the mounting ring plate 4 and the limiting ring plate 5 are fixedly connected to two support frames 21. One end of the outer tube 2 is fixedly connected to the mounting ring plate 4, and the other end is fixedly connected to the limiting ring plate 5. One end of the inner tube 3 is fixedly connected to the mounting ring plate 4, and the other end is fixedly connected to the limiting ring plate 5. The axes of the inner tube 3 and the outer tube 2 are colinear. A plurality of limiting grooves 6 are annularly provided on the limiting ring plate 5. The direction in which the limiting grooves 6 are opened is consistent with the radial direction of the limiting ring plate 5. A tightening plate 7 is slidably provided in each limiting groove 6.

[0036] In order to enable the abutting plate 7 to slide radially along the limiting ring plate 5, the following features are also specifically provided:

[0037] The clamping mechanism also includes a rotating ring plate 14 coaxially rotatably arranged in the outer tube 2, a sliding column 8 fixedly arranged on the end of each clamping plate 7 away from the arc clamping plate 9, and a plurality of limiting arc grooves 15 in annular shape on the rotating ring plate 14. The sliding column 8 corresponds to the limiting arc grooves 15 one by one and slides in cooperation with each other. The rotating ring plate 14 is transmission-connected to the power output end of the clamping mechanism.

[0038] When the device needs to clamp the steel pipe, the power output end of the clamping mechanism drives the rotating ring plate 14 to rotate. The rotating ring plate 14 rotates to make the limiting arc groove 15 abut against the sliding column 8, and the sliding column 8 causes the clamping plate 7 to move along the limiting groove 6, so that the clamping plate 7 drives the arc clamping plate 9 to approach the steel pipe until the steel pipe is clamped.

[0039] In order to show the connection relationship between the rotating ring plate 14 and the power output end of the clamping mechanism, the following features are also specifically provided:

[0040] The clamping mechanism also includes a plurality of connecting frames 16 fixedly arranged in an annular shape on the rotating ring plate 14, a transmission ring gear 17 fixedly connected to all the connecting frames 16, a transfer column 10 fixedly arranged on the mounting ring plate 4, a transfer gear 11 rotatably arranged on the transfer column 10, a connecting circular frame 12 coaxially fixedly arranged on the transfer gear 11, a first worm gear 13 coaxially fixedly arranged on the connecting circular frame 12, two positioning frames 18 fixedly arranged on the side wall of the outer tube 2, a first worm 19 rotatably arranged on the two positioning frames 18 and a drive motor 20 fixedly arranged on one of the positioning frames 18, the transmission ring gear 17 is meshed with the transfer gear 11, the output shaft of the drive motor 20 is coaxially fixedly connected with the first worm 19, the first worm 19 is meshed with the first worm gear 13, and the transmission ring gear 17 is the power output end of the clamping mechanism.

[0041] When the device is running, the driving motor 20 drives the first worm 19 to rotate, the rotation of the first worm 19 drives the first worm wheel 13 to rotate, the rotation of the first worm wheel 13 drives the transfer gear 11 to rotate through the connecting circular frame 12, the rotation of the transfer gear 11 drives the transmission ring gear 17 to rotate, and the transmission ring gear 17 drives the rotating ring plate 14 to rotate through the connecting frame 16.

[0042] In order to show the detailed structure of the lifting mechanism, the following features are also set:

[0043] The lifting mechanism also includes an adapter box 30, a servo motor 33, a transmission sleeve 25, a telescopic guide rod 32, a second worm gear 26, a second worm 31, a threaded rod 27 and a receiving frame 28. The adapter box 30 is fixedly arranged on the support ring 36, the transmission sleeve 25 is rotatably arranged in the adapter box 30, the axial direction of the transmission sleeve 25 is parallel to the radial direction of the support ring 36, the second worm gear 26 is coaxially fixedly connected to the transmission sleeve 25, the second worm 31 is rotatably arranged in the adapter box 30 and meshes with the second worm gear 26, and the threaded rod 27 is coaxially arranged at Inside the transmission sleeve 25, the threaded rod 27 is threadedly connected to the inner wall of the transmission sleeve 25, the receiving frame 28 is fixedly arranged at the end of the threaded rod 27 away from the transmission sleeve 25, the servo motor 33 is fixedly arranged on the side wall of the adapter box 30, the power output shaft of the servo motor 33 is coaxially fixedly connected to the second worm 31, there are two telescopic guide rods 32, the two telescopic guide rods 32 are arranged between the adapter box 30 and the receiving frame 28, one end of the telescopic guide rod 32 is fixedly connected to the adapter box 30, and the other end is fixedly connected to the receiving frame 28, and the receiving frame 28 is fixedly connected to the cutting machine 29.

[0044] When the device is running, the servo motor 33 drives the second worm 31 to rotate, the rotation of the second worm 31 drives the second worm wheel 26 to rotate, the rotation of the second worm wheel 26 drives the transmission sleeve 25 to rotate, the rotation of the transmission sleeve 25 causes the threaded rod 27 to extend from the transmission sleeve 25 and drives the receiving frame 28 to move, the movement of the receiving frame 28 drives the cutting machine 29 to approach the steel pipe until the cutting machine 29 reaches a suitable cutting distance, during which the telescopic guide rod 32 adaptively extends with the movement of the receiving frame 28.

[0045] In order to show the detailed structure of the rotating mechanism, the following features are also set:

[0046] The rotating mechanism also includes a receiving ring frame 34 rotatably arranged on the limiting ring plate 5, a transfer ring gear 35 coaxially fixedly arranged on the receiving ring frame 34, a connecting transverse plate 37 fixedly arranged between the two support frames 21, a receiving seat 41 fixedly arranged on the limiting ring plate 5, a driven wheel 42 rotatably arranged on the receiving seat 41, a receiving gear 43 coaxially fixedly arranged on the driven wheel 42, a power motor 38 fixedly arranged on the connecting transverse plate 37, a driving wheel 39 coaxially fixedly arranged on the output shaft of the power motor 38 and a transmission belt 40 arranged between the driving wheel 39 and the driven wheel 42, the receiving gear 43 is meshed with the transfer ring gear 35, and the support ring 36 is coaxially fixedly connected to the receiving ring frame 34.

[0047] When the device is running, the power motor 38 drives the driving wheel 39 to rotate, the driving wheel 39 rotates through the transmission belt 40 to drive the driven wheel 42 to rotate, the driven wheel 42 rotates to drive the receiving gear 43 to rotate, the receiving gear 43 rotates to drive the transfer ring gear 35 to rotate, the transfer ring gear 35 rotates to drive the receiving ring frame 34 to rotate, and the receiving ring frame 34 rotates to drive the support ring 36 to rotate.

[0048] In order to show the detailed structure of the vibration mechanism, the following features are also set:

[0049] The vibration mechanism includes an adapter bracket 45 and a bearing bracket 53 fixedly arranged on the cutting machine 29, a rotating shaft 46 rotatably arranged on the adapter bracket 45, a rotating disk 47 and an adapter wheel 49 coaxially fixedly arranged on the rotating shaft 46, a connecting plate 50 fixedly arranged on the adapter bracket 45, a resistance roller 51 rotatably arranged on the connecting plate 50, a connecting wheel 52 coaxially fixedly arranged on the resistance roller 51, a guide box 54 fixedly arranged on the bearing bracket 53, a sliding block 56 slidably arranged in the guide box 54, a sliding groove 55 opened on the side wall of the guide box 54 and a swing rod 48 one end of which is rotatably connected to the rotating disk 47, the other end of the swing rod 48 is rotatably connected to the sliding block 56, the adapter wheel 49 and the connecting wheel 52 are connected by a belt, one end of the file 44 is rotatably connected to the sliding block 56 by a torsion spring, and the sliding block 56 is the vibration output end of the vibration mechanism.

[0050] When the cutting machine 29 is driven by the lifting mechanism to move to a suitable cutting position, the resistance roller 51 also contacts the outer wall of the steel pipe. When the cutting machine 29 is driven by the supporting ring 36 to make a circular motion, the transfer bracket 45 and the bearing bracket 53 also move with the cutting machine 29. The resistance roller 51 contacts the outer wall of the steel pipe and rotates. The rotation of the resistance roller 51 drives the connecting wheel 52 to rotate. The rotation of the connecting wheel 52 drives the transfer wheel 49 to rotate. The rotation of the transfer wheel 49 drives the rotating disk 47 to rotate. The rotation of the rotating disk 47 drives the swing rod 48 to rotate. The rotation of the swing rod 48 drives the sliding block 56 to reciprocate in the guide box 54. The reciprocating motion of the sliding block 56 drives the file 44 to grind the cutting seam. It should be noted that since the file 44 and the sliding block 56 are connected by a torsion spring (under normal conditions, the file 44 is parallel to the straight line in the length direction of the guide box 54 under the action of the torsion spring), when the cutting machine 29 has not yet started cutting, the file 44 resists the outer wall of the steel pipe and undergoes adaptive twisting. After the cutting machine 29 cuts a gap, as the cutting machine 29 gradually moves, the file 44 will penetrate into the cutting seam, and then the file 44 will straighten again under the action of the torsion spring, and then the cutting seam will be grinded under the drive of the sliding block 56.

[0051] In order to enable the device to move flexibly and improve work efficiency, the following features are also set:

[0052] A slide rail 22 is provided at the bottom of each support frame 21 , a slide member 23 is slidably provided on the slide rail 22 , the slide member 23 is fixedly connected to the bottom of the support frame 21 , and two abutting screws 24 are threadedly provided on each support frame 21 , and the abutting screws 24 pass through the slide member 23 and abut against the slide rail 22 .

[0053] When the device is in use, the support frame 21 can be moved on the slide rail 22 through the sliding member 23 to flexibly adjust the cutting position. After adjusting to the appropriate position, the support frame 21 is fixed by the tightening screw 24, thereby increasing the use range of the device and improving production efficiency.

[0054] The method for cutting building materials for construction sites comprises the following steps:

[0055] S1: Fix the large diameter steel pipe through the clamping mechanism;

[0056] S2: The lifting mechanism is started, driving the cutting machine 29 to move to a suitable cutting position and start cutting the steel pipe;

[0057] S3: Start the rotating mechanism, which drives the support ring 36 to rotate, so that the cutter 29 starts to rotate around the steel pipe to cut, and at the same time, the vibration mechanism drives the file 44 to vibrate to grind the gap cut by the cutter 29;

[0058] S4: The steel pipe cutting is completed and the relevant staff removes the steel pipe.

[0059] The working principle of this device is as follows: the relevant staff uses the lifting equipment to lift the steel pipe to be cut to the inner pipe 3, and then adjusts the position of the support frame 21 on the slide rail 22, and fixes the support frame 21 by the tightening screw 24, and then starts the driving motor 20 to drive the first worm 19 to rotate, and the rotation of the first worm 19 drives the first worm wheel 13 to rotate, and the rotation of the first worm wheel 13 drives the transfer gear 11 to rotate through the connecting circular frame 12, and the rotation of the transfer gear 11 drives the transmission ring gear 17 to rotate, and the transmission ring gear 17 drives the rotating ring plate 14 to rotate through the connecting frame 16, and the rotating ring plate 14 rotates to make the limiting arc groove 15 resist the sliding column 8, and the sliding column 8 causes the tightening plate 7 to move along the limiting groove 6, so that the tightening plate 7 drives the arc clamping plate 9 to approach the steel pipe until the steel pipe is clamped. Subsequently, the servo motor 33 drives the second worm 31 to rotate, and the rotation of the second worm 31 drives the second worm wheel 26 to rotate, and the rotation of the second worm wheel 26 drives the transmission sleeve 25 to rotate. The rotation of the transmission sleeve 25 causes the threaded rod 27 to extend from the transmission sleeve 25 and drives the receiving frame 28 to move. The movement of the receiving frame 28 drives the cutting machine 29 to approach the steel pipe until the cutting machine 29 reaches a suitable cutting distance. At the same time, the resistance roller 51 also contacts the outer wall of the steel pipe. Then, the cutting machine 29 starts to cut the steel pipe, and the power motor 38 drives the driving wheel 39 to rotate. The rotation of the driving wheel 39 drives the driven wheel 42 to rotate through the transmission belt 40. The rotation of the driven wheel 42 drives the receiving gear 43 to rotate. The rotation of the receiving gear 43 drives the transfer ring gear 35 to rotate. The rotation of the transfer ring gear 35 drives the receiving ring frame 34 to rotate. The rotation of the receiving ring frame 34 drives the support ring 36 to rotate, so that the cutting machine 29 cuts around the steel pipe, and the resistance roller 51 contacts the outer wall of the steel pipe and rotates. The rotation of the resistance roller 51 drives the connecting wheel 52 to rotate. The rotation of the connecting wheel 52 drives the transfer wheel 49 to rotate. The rotation of the transfer wheel 49 drives the rotating disk 47 to rotate. The rotation of the rotating disk 47 drives the swing rod 48 to rotate. The rotation of the swing rod 48 drives the sliding block 56 to reciprocate in the guide box 54. The reciprocating motion of the sliding block 56 drives the file 44 to grind the cutting seam.

[0060] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A construction material cutting device for use at a construction site, characterized in that: The invention comprises a symmetrically arranged support frame (21), a mounting box (1) fixedly arranged on two support frames (21), a plurality of abutting plates (7) slidably arranged on the mounting box (1) in an annular shape, an arc-shaped clamping plate (9) fixedly arranged on each abutting plate (7), a clamping mechanism arranged on the mounting box (1), and a cutting unit, wherein the clamping mechanism has a power output end, and the power output end of the clamping mechanism is used to make the plurality of abutting plates (7) slide radially along the mounting box (1); the cutting unit comprises a support ring (36), a lifting mechanism, a cutting machine (29), a rotating mechanism, a vibrating mechanism, and a file (44); the support ring (36) is coaxially connected to the mounting box (1); the lifting mechanism is arranged on the support ring (36), the lifting mechanism has a lifting output end, and the cutting machine (29) is arranged on the lifting output end; the rotating mechanism is arranged on the mounting box (1), and the rotating mechanism is used to drive the support ring (36) to rotate; the vibrating mechanism is arranged beside the cutting machine (29), and the vibrating mechanism has a vibration output end, and the vibration output end is connected to the file (44); The vibration mechanism comprises an adapter bracket (45) and a bearing bracket (53) fixedly arranged on the cutting machine (29), a rotating shaft (46) rotatably arranged on the adapter bracket (45), a rotating disk (47) and an adapter wheel (49) coaxially fixedly arranged on the rotating shaft (46), a connecting plate (50) fixedly arranged on the adapter bracket (45), a resisting roller (51) rotatably arranged on the connecting plate (50), a connecting wheel (52) coaxially fixedly arranged on the resisting roller (51), and a rotating disk (47) and a connecting wheel (49) fixedly arranged on the bearing bracket. (53), a guide box (54) on the guide box (54), a slide block (56) slidably arranged in the guide box (54), a slide groove (55) provided on the side wall of the guide box (54), and a swing rod (48) having one end rotatably connected to the rotating disk (47), the other end of the swing rod (48) being rotatably connected to the slide block (56), the transfer wheel (49) and the connecting wheel (52) being connected by a belt, one end of the file (44) being rotatably connected to the slide block (56) by a torsion spring, and the slide block (56) being the vibration output end of the vibration mechanism; A slide rail (22) is provided at the bottom of each support frame (21), a slide member (23) is slidably provided on the slide rail (22), the slide member (23) is fixedly connected to the bottom of the support frame (21), and two abutting screw rods (24) are provided on each support frame (21) through threads, and the abutting screw rods (24) penetrate the slide member (23) and abut against the slide rail (22).

2. The construction material cutting device for construction sites according to claim 1, characterized in that: The mounting box (1) comprises an outer tube (2), an inner tube (3), a mounting ring plate (4) and a limiting ring plate (5); the mounting ring plate (4) and the limiting ring plate (5) are coaxially arranged, and both the mounting ring plate (4) and the limiting ring plate (5) are fixedly connected to two support frames (21); one end of the outer tube (2) is fixedly connected to the mounting ring plate (4), and the other end is fixedly connected to the limiting ring plate (5); one end of the inner tube (3) is fixedly connected to the mounting ring plate (4), and the other end is fixedly connected to the limiting ring plate (5); the axes of the inner tube (3) and the outer tube (2) are colinear; a plurality of limiting grooves (6) are provided in an annular shape on the limiting ring plate (5); the direction in which the limiting grooves (6) are provided is consistent with the radial direction of the limiting ring plate (5); and a pressing plate (7) is slidably provided in each limiting groove (6).

3. The construction material cutting device for construction sites according to claim 2, characterized in that: The clamping mechanism further comprises a rotating ring plate (14) coaxially rotatably arranged in the outer tube (2), a sliding column (8) fixedly arranged at one end of each abutting plate (7) away from the arc clamping plate (9), and a plurality of annular limiting arc grooves (15) formed on the rotating ring plate (14), the sliding column (8) corresponding to the limiting arc grooves (15) one by one and slidingly fitting therewith, and the rotating ring plate (14) is transmission-connected to the power output end of the clamping mechanism.

4. The construction material cutting device for construction sites according to claim 3, characterized in that: The clamping mechanism further comprises a plurality of connecting frames (16) fixedly arranged on the rotating ring plate (14) in an annular shape, a transmission gear ring (17) fixedly connected to all the connecting frames (16), a transfer column (10) fixedly arranged on the mounting ring plate (4), a transfer gear (11) rotatably arranged on the transfer column (10), a connecting round frame (12) coaxially fixedly arranged on the transfer gear (11), a first worm gear (13) coaxially fixedly arranged on the connecting round frame (12), two fixed A positioning frame (18) is fixedly arranged on the side wall of the outer tube (2), a first worm (19) is rotatably arranged on the two positioning frames (18), and a driving motor (20) is fixedly arranged on one of the positioning frames (18); a transmission ring gear (17) is meshed with a transfer gear (11); an output shaft of the driving motor (20) is coaxially fixedly connected with the first worm (19); the first worm (19) is meshed with a first worm wheel (13); and the transmission ring gear (17) is a power output end of the clamping mechanism.

5. The construction material cutting device for construction sites according to claim 4, characterized in that: The lifting mechanism further comprises an adapter box (30), a servo motor (33), a transmission sleeve (25), a telescopic guide rod (32), a second worm wheel (26), a second worm (31), a threaded rod (27) and a receiving frame (28); the adapter box (30) is fixedly arranged on the support ring (36); the transmission sleeve (25) is rotatably arranged in the adapter box (30); the axial direction of the transmission sleeve (25) is parallel to the radial direction of the support ring (36); the second worm wheel (26) is coaxially fixedly connected to the transmission sleeve (25); the second worm (31) is rotatably arranged in the adapter box (30) and meshes with the second worm wheel (26); the threaded rod (27) is coaxially arranged In the transmission sleeve (25), the threaded rod (27) is threadably connected to the inner wall of the transmission sleeve (25), the receiving frame (28) is fixedly arranged at one end of the threaded rod (27) away from the transmission sleeve (25), the servo motor (33) is fixedly arranged on the side wall of the adapter box (30), the power output shaft of the servo motor (33) is coaxially fixedly connected to the second worm (31), there are two telescopic guide rods (32), the two telescopic guide rods (32) are arranged between the adapter box (30) and the receiving frame (28), one end of the telescopic guide rod (32) is fixedly connected to the adapter box (30), and the other end is fixedly connected to the receiving frame (28), and the receiving frame (28) is fixedly connected to the cutting machine (29).

6. The construction material cutting device for construction sites according to claim 5, characterized in that: The rotating mechanism further comprises a receiving ring frame (34) rotatably arranged on the limiting ring plate (5), a transfer ring gear (35) coaxially fixedly arranged on the receiving ring frame (34), a connecting transverse plate (37) fixedly arranged between the two support frames (21), a receiving seat (41) fixedly arranged on the limiting ring plate (5), a driven wheel (42) rotatably arranged on the receiving seat (41), a receiving gear (43) coaxially fixedly arranged on the driven wheel (42), a power motor (38) fixedly arranged on the connecting transverse plate (37), a driving wheel (39) coaxially fixedly arranged on the output shaft of the power motor (38), and a transmission belt (40) arranged between the driving wheel (39) and the driven wheel (42), the receiving gear (43) meshes with the transfer ring gear (35), and the support ring (36) is coaxially fixedly connected to the receiving ring frame (34).

7. A method for cutting building materials for construction sites, comprising the device for cutting building materials for construction sites as claimed in claim 1, characterized in that: The following steps are involved: S1: Fix the large diameter steel pipe through the clamping mechanism; S2: The lifting mechanism is started, driving the cutting machine (29) to move to a suitable cutting position and start cutting the steel pipe; S3: starting the rotating mechanism, which drives the support ring (36) to rotate, so that the cutter (29) starts to rotate around the steel pipe to cut, and at the same time, the vibration mechanism drives the file (44) to vibrate, so as to grind the gap cut by the cutter (29); S4: The steel pipe cutting is completed and the relevant staff removes the steel pipe.

Citation Information

Patent Citations

  • Pipe fitting cutting device for building hanging basket production

    CN116423068A

  • Electric peeling equipment for girdling end part of cable and use method thereof

    CN116799713A