A glass fiber reinforced BWFRP power pipe spraying process
By setting up a transmission assembly in the BWFRP power pipe spraying equipment to drive the cleaning parts to rotate and slide, the problem of blockage caused by coating at the edge of the spray head discharge port is solved, automatic cleaning during the spraying process is achieved, and the spraying effect is improved.
Patent Information
- Application Number
- CN202411005846.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-07-25
AI Technical Summary
During the spraying process of BWFRP power pipes, when the annularly arranged spraying spraying paint, it is easy to cause the paint to hedge and overlap, resulting in paint adhering to the edge of the discharge port of the nozzle, causing blockage and affecting the spraying effect.
By providing a transmission assembly in the paint branch, when the coating triggers the transmission assembly, the cleaning member is driven to rotate and slide at the edge of the discharge port of the nozzle, so as to automatically clean the paint attached to the discharge port of the nozzle while spraying.
It effectively avoids the problem of blockage in the discharge port of the spray head, ensuring uniform spraying of the paint and improving the spraying effect.
Smart Images

Figure CN118719488B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of BWFRP electric power pipe spraying, and in particular to a glass fiber reinforced BWFRP electric power pipe spraying process. Background Art
[0002] BWFRP power pipe is a new type of pipe, which is made of fiber braiding and pultrusion. The material of this pipe is fiber and resin. The process adopted is a weaving, winding and pultrusion integrated molding process. Glass fiber and resin are selected as raw materials. Through professional equipment, the fully automated application of weaving, winding and pultrusion process is realized. It consists of 4 layers of structure including inner braided layer, longitudinal layer, circumferential layer and outer braided layer. Epoxy resin curing agent is used for surface spray curing to enhance the characteristics of glass fiber.
[0003] During the spraying process of BWFRP power pipes, the nozzle position needs to be adjusted manually to spray all sides of the BWFRP power pipes. However, this method greatly affects the spraying speed and reduces production efficiency. Manual spraying can easily lead to uneven distribution of the curing agent, affecting the curing effect.
[0004] In response to the above technical problems, the applicant has retrieved some prior arts to realize the automatic uniform and comprehensive spraying of the surface of BWFRP power pipes. For example, the patent publication number is CN218486358U. Its main technical means is to drive the spraying equipment set on the power pipeline to reciprocate in the horizontal direction through the driving box, and then cooperate with the slide to drive the two shielding covers to adjust the adaptive distance according to the diameter of the pipeline to be sprayed, so that the two shielding covers wrap the pipeline to be sprayed therein to spray the dead corners of the pipeline. After analysis by the applicant, the technical solution is The disadvantage is that during the spraying process of several ring-shaped nozzles, the paint spraying range overlaps and hits each other, which can easily cause paint to adhere to the surface of the nozzle. After long-term use, dried paint will adhere to the discharge port of the nozzle, thereby blocking part of the discharge port of the nozzle, resulting in a reduction in the discharge port area of the nozzle, or even completely blocking the nozzle, making it impossible to spray a uniform protective layer on the surface of the BWFRP power pipe. Based on this, the present invention provides a glass fiber reinforced BWFRP power pipe spraying process that can automatically clean the paint adhered to the edge of the discharge port of the nozzle while spraying. Summary of the invention
[0005] The purpose of the present invention is to provide a glass fiber reinforced BWFRP power pipe spraying process to address the deficiencies of the prior art, so as to solve the technical problem that when the annularly arranged nozzles spray paint, the paint is easily adhered to the edge of the nozzle outlet and the nozzle is blocked by the paint due to the impact of the paint.
[0006] The purpose of the present invention can be achieved through the following technical solutions:
[0007] A glass fiber reinforced BWFRP power pipe spraying process, the process comprising the following steps:
[0008] Step S1: clamping the pultruded BWFRP power pipe by a transport component and transporting the BWFRP power pipe along the axis direction of the movable ring;
[0009] Step S2: When the BWFRP power pipe enters the movable ring, the paint is transported to the paint main pipe through the pressure pump, and the paint in the paint main pipe enters a plurality of paint branch pipes;
[0010] Step S3: When the paint flowing in the paint branch pipe triggers the transmission component, the transmission component drives the cleaning component to rotate, and the cleaning component slides on the edge of the discharge port of the nozzle;
[0011] Step S4: the paint in the paint branch pipe is sprayed through a plurality of nozzles arranged around the BWFRP power pipe;
[0012] Step S5: The sprayed BWFRP power pipe is transported by the transport assembly into the curing ring, and a plurality of nozzles arranged around the BWFRP power pipe on the curing ring spray airflow to achieve pre-curing after spraying.
[0013] As a further solution of the present invention: the step S3 specifically comprises the following steps:
[0014] Step S31: the paint flowing in the paint branch pipe toward the nozzle outlet pushes the rotating rod to flip toward the nozzle outlet, driving the rotating shaft to rotate, thereby driving the push rod to flip in a direction away from the nozzle outlet;
[0015] Step S32: the push rod triggers the travel switch, and the travel switch sends a signal to the external controller;
[0016] Step S33: The external controller controls the driving component to start, and the driving component drives the swivel to rotate, then the first magnetic part on the swivel rotates synchronously, driving the second magnetic part magnetically attracted to the first magnetic part to rotate synchronously, then the cleaning part connected to the second magnetic part rotates synchronously, and slides on the edge of the discharge port of the nozzle to scrape off the paint adhered to the edge of the discharge port of the nozzle.
[0017] As a further solution of the present invention: the process is applied to a glass fiber reinforced BWFRP power pipe spraying equipment, the equipment comprising:
[0018] A guide rail on which a carriage driven by a driving source is slidably mounted;
[0019] A movable ring is fixed on the slide, and the BWFRP power pipe is laid through it. A plurality of nozzles arranged in a circumference are arranged on the inner wall of the movable ring, and the nozzle outlets are arranged toward the surface of the BWFRP power pipe;
[0020] A paint main pipe is coaxially arranged with the movable ring and disposed outside the movable ring, and the plurality of nozzles are connected to the paint main pipe through a plurality of paint branch pipes respectively, and the paint main pipe is connected to a paint box fixed on the slide; and
[0021] A cleaning piece is slidably installed on the edge of the discharge port of each nozzle, and a transmission component is arranged on the paint branch pipe. When high-pressure paint is transported from the paint branch pipe to the nozzle, the paint triggers the transmission component, thereby driving the cleaning piece to rotate, and the cleaning piece slides on the edge of the discharge port of the nozzle.
[0022] As a further solution of the present invention: the cleaning member includes a scraper block and a collecting box connected to the scraper block, the scraper block is slidably matched with the edge of the discharge port of the nozzle, and a hollow portion is provided on the contact surface between the scraper block and the edge of the discharge port of the nozzle.
[0023] As a further solution of the present invention: the transmission assembly comprises:
[0024] A rotating shaft is rotatably mounted on the side wall of the paint branch pipe and is arranged through the side wall of the paint branch pipe. A rotating rod is fixed on the side of the rotating shaft located inside the paint branch pipe, and a push rod is fixed on the side of the rotating shaft located outside the paint branch pipe. The push rod and the rotating rod are arranged symmetrically, and a reset member is arranged on the push rod.
[0025] A travel switch, which is arranged on the outer wall of the paint branch pipe and whose position interferes with the rotation path of the push rod;
[0026] A rotating ring is rotatably mounted on the paint branch pipe, and the two are coaxially arranged, and the rotating ring is connected to the driving assembly; when the paint branch pipe delivers high-pressure paint to the nozzle, the paint pushes the rotating rod to flip, driving the push rod to flip and trigger the travel switch, so that the driving assembly starts and drives the rotating ring to rotate; and
[0027] The first magnetic component is fixed on the rotating ring, and the second magnetic component is fixed on the cleaning component, and the second magnetic component is magnetically attracted to the first magnetic component.
[0028] As a further solution of the present invention: the reset member includes a third magnetic member and a fourth magnetic member, the third magnetic member is fixed on the push rod, the fourth magnetic member is fixed on the travel switch base, and the fourth magnetic member and the third magnetic member magnetically repel each other.
[0029] As a further solution of the present invention: the driving assembly comprises:
[0030] An air guide pipe connected to the slide, and the plurality of air guide pipes correspond to the plurality of rotating rings respectively, the air guide pipes are connected to the air storage box through the air flow main pipe, the air guide pipes are provided with an opening and closing valve, and the opening and closing valve is connected to the travel switch; and
[0031] A rotating plate, wherein a plurality of the rotating plates are arranged on the rotating ring in a circumferential manner, and an air outlet of the air guide pipe is arranged toward the rotating plate.
[0032] As a further solution of the present invention: the driving assembly also includes a guide cover, a plurality of the guide covers are circumferentially arranged on the outer wall of the movable ring, and a plurality of paint branch pipes respectively penetrate the plurality of guide covers, and the plurality of the guide covers are respectively connected to a plurality of air guide pipes.
[0033] As a further solution of the present invention: the driving assembly is connected to a pre-curing assembly, and the pre-curing assembly is used for pre-curing the sprayed BWFRP power pipe by blowing air.
[0034] As a further solution of the present invention: the pre-curing component comprises:
[0035] A curing ring is fixed on the movable ring, and the two are coaxially arranged. A plurality of circumferentially arranged air nozzles are arranged on the inner wall of the curing ring, and the air outlets of the air nozzles are arranged toward the surface of the BWFRP power pipe; and
[0036] Airflow branch pipes, a plurality of jet heads are connected to the airflow main pipe through a plurality of airflow branch pipes.
[0037] Beneficial effects of the present invention:
[0038] (1) In the present invention, when the paint branch pipe conveys high-pressure paint to the nozzle, the paint flowing to the nozzle outlet triggers the transmission component, so that the transmission component drives the cleaning member to rotate, and the cleaning member slides on the edge of the nozzle outlet, thereby realizing the cleaning work of the nozzle outlet edge automatically opened by the flowing paint during spraying, and can effectively avoid the problem of the nozzle outlet being blocked by the offset and dispersed paint adhering to the nozzle outlet when the nozzle arranged in an annular manner sprays paint;
[0039] (2) In the present invention, when the high-pressure paint delivered to the spray head in the paint branch pipe pushes the rotating rod to flip, causing the push rod to flip in the opposite direction and triggering the travel switch, the travel switch sends a signal to the external controller, and the external controller controls the opening and closing valve to open. Then, the air cylinder in the air storage box flows into the air guide pipe through the air flow main pipe, and the air flow delivered from the air outlet of the air guide pipe hits the rotating plate, thereby driving the rotating ring to rotate, and then the magnetic attraction between the first magnetic part and the second magnetic part drives the cleaning part to rotate, so that the cleaning part slides on the edge of the discharge port of the spray head to scrape off the paint adhering to the edge of the discharge port of the spray head;
[0040] (3) In the present invention, while spraying, the air storage box supplies air to the air flow branch pipe through the air flow main pipe, and sprays air to the axis of the curing ring through a plurality of nozzles. When the BWFRP power pipe after spraying enters the curing ring, it can be blown to pre-cure the paint. At the same time, the high-pressure paint transported from the paint branch pipe to the nozzle pushes the rotating rod to flip, so that the push rod flips in the opposite direction and triggers the travel switch. The travel switch sends a signal to the external controller, and the external controller controls the opening and closing valve to open. Then, the air flow main pipe not only supplies air to the air flow branch pipe to realize pre-curing, but also supplies air to the air guide pipe to realize the rotation of the rotating ring, thereby realizing the sliding of the cleaning part on the edge of the discharge port of the nozzle to scrape off the paint adhering to the edge of the discharge port of the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The present invention will be further described below in conjunction with the accompanying drawings.
[0042] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0043] Figure 2 It is a schematic diagram of the structure of the cleaning member in the present invention;
[0044] Figure 3 It is a structural schematic diagram of the transmission assembly in the present invention;
[0045] Figure 4 It is a structural schematic diagram of the reset member in the present invention;
[0046] Figure 5 It is a schematic diagram of the structure of the driving component in the present invention;
[0047] Figure 6 It is a schematic diagram of the structure of the pre-curing component in the present invention.
[0048] In the figure: 1. guide rail; 2. slide; 3. movable ring; 4. nozzle; 5. paint main pipe; 6. paint branch pipe; 7. paint box; 8. cleaning part; 801. scraper block; 802. collection box; 9. transmission assembly; 901. rotating shaft; 902. rotating rod; 903. push rod; 904. travel switch; 905. rotating ring; 906. first magnetic part; 907. second magnetic part; 908. reset part; 9081. third magnetic part; 9082. fourth magnetic part; 10. driving assembly; 1001. air guide pipe; 1002. air flow main pipe; 1003. rotating plate; 1004. air guide cover; 1005. opening and closing valve; 11. pre-curing assembly; 1101. curing ring; 1102. nozzle; 1103. air flow branch pipe; 12. air storage box; 13. clamping ring. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0050] See also Figure 1-Figure 6 As shown, the present invention is a glass fiber reinforced BWFRP power pipe spraying process, the process comprising the following steps:
[0051] Step S1: clamping the pultruded BWFRP power pipe by the transport component and transporting the BWFRP power pipe along the axis direction of the movable ring 3;
[0052] Step S2: When the BWFRP power pipe enters the movable ring 3, the paint is transported to the paint main pipe 5 through the pressure pump, and the paint in the paint main pipe 5 enters a plurality of paint branch pipes 6;
[0053] Step S3: When the paint flowing in the paint branch pipe 6 triggers the transmission component 9, the transmission component 9 drives the cleaning member 8 to rotate, and the cleaning member 8 slides on the edge of the discharge port of the spray head 4;
[0054] Step S4: the paint in the paint branch pipe 6 is sprayed through a plurality of nozzles 4 arranged around the BWFRP power pipe;
[0055] Step S5: The sprayed BWFRP power pipe is transported by the transport assembly into the curing ring 1101, and a plurality of nozzles 1102 arranged around the BWFRP power pipe on the curing ring 1101 spray air to achieve pre-curing after spraying.
[0056] In one case of this embodiment, step S3 specifically includes the following steps:
[0057] Step S31: the paint flowing in the paint branch pipe 6 toward the discharge port of the nozzle 4 pushes the rotating rod 902 to turn toward the discharge port of the nozzle 4, driving the rotating shaft 901 to rotate, and then driving the push rod 903 to turn away from the discharge port of the nozzle 4;
[0058] Step S32: the push rod 903 triggers the travel switch 904, and the travel switch 904 sends a signal to the external controller;
[0059] Step S33: The external controller controls the driving component 10 to start, and the driving component 10 drives the rotating ring 905 to rotate, and the first magnetic part 906 on the rotating ring 905 rotates synchronously, driving the second magnetic part 907 magnetically attracted to the first magnetic part 906 to rotate synchronously, and the cleaning part 8 connected to the second magnetic part 907 rotates synchronously and slides on the edge of the discharge port of the nozzle 4 to scrape off the paint adhered to the edge of the discharge port of the nozzle 4.
[0060] Among them, the transport component can clamp the pultruded BWFRP power pipe and transport it; the transport component, the travel switch 904 and the external controller are all existing technologies, and this application does not improve them. Therefore, there is no need to disclose their specific mechanical structure and circuit structure, and it does not affect the integrity of this application; the first magnetic part 906 and the second magnetic part 907 can both be permanent magnets or electromagnets connected to the electromagnetic module, and this embodiment is not specifically limited here.
[0061] like Figure 1-Figure 3 As shown, as a preferred embodiment of the present invention, the process is applied to a glass fiber reinforced BWFRP power pipe spraying equipment, the equipment comprising:
[0062] A guide rail 1 on which a carriage 2 driven by a driving source is slidably mounted;
[0063] A movable ring 3 is fixed on the slide 2, and the BWFRP power pipe is laid through it. A plurality of nozzles 4 arranged in a circumference are arranged on the inner wall of the movable ring 3, and the discharge ports of the nozzles 4 are arranged toward the surface of the BWFRP power pipe;
[0064] A paint main pipe 5 is coaxially arranged with the movable ring 3 and disposed outside the movable ring 3. The plurality of nozzles 4 are respectively connected to the paint main pipe 5 through a plurality of paint branch pipes 6. The paint main pipe 5 is connected to a paint box 7 fixed on the carriage 2; and
[0065] A cleaning piece 8 is slidably installed on the edge of the discharge port of each nozzle 4, and a transmission component 9 is arranged on the paint branch pipe 6. When high-pressure paint is transported from the paint branch pipe 6 to the nozzle 4, the paint triggers the transmission component 9, thereby driving the cleaning piece 8 to rotate, and the cleaning piece 8 slides on the edge of the discharge port of the nozzle 4.
[0066] In one case of this embodiment, the cleaning member 8 includes a scraper block 801 and a collecting box 802 connected to the scraper block 801, the scraper block 801 is slidably matched with the edge of the discharge port of the nozzle 4, and a hollow portion is provided on the contact surface between the scraper block 801 and the edge of the discharge port of the nozzle 4; when the scraper block 801 rotates, it can scrape off the paint adhered to the edge of the discharge port of the nozzle 4, and the paint enters the collecting box 802 through the hollow portion and is collected.
[0067] Among them, the discharge port of the nozzle 4 is coaxially rotatably connected with a clamping ring 13, and the clamping ring 13 is clamped with the scraper block 801, realizing a detachable connection of the cleaning member 8, which is convenient for dumping the paint adhered to the surface of the scraper block 801 and the paint collected in the collection box 802.
[0068] In actual application of this embodiment, when high-pressure paint is transported to the nozzle 4 in the paint branch pipe 6, the paint flowing to the discharge port of the nozzle 4 triggers the transmission component 9, so that the transmission component 9 drives the cleaning component 8 to rotate, and the cleaning component 8 slides on the edge of the discharge port of the nozzle 4, thereby automatically opening the cleaning work of the edge of the discharge port of the nozzle 4 by the flowing paint during spraying, and can effectively avoid the problem of blockage caused by the counter-attack and dispersed paint adhering to the discharge port of the nozzle 4 when the annularly arranged nozzle 4 sprays paint.
[0069] like Figure 1-Figure 4 As shown, as a preferred embodiment of the present invention, the transmission assembly 9 includes:
[0070] A rotating shaft 901 is rotatably mounted on the side wall of the paint branch pipe 6 and is arranged through the side wall of the paint branch pipe 6. A rotating rod 902 is fixed to one side of the rotating shaft 901 located inside the paint branch pipe 6. A push rod 903 is fixed to one side of the rotating shaft 901 located outside the paint branch pipe 6. The push rod 903 is symmetrically arranged with the rotating rod 902. A reset member 908 is arranged on the push rod 903.
[0071] A travel switch 904 is arranged on the outer wall of the paint branch pipe 6 and its position interferes with the rotation path of the push rod 903;
[0072] The rotating ring 905 is rotatably mounted on the paint branch pipe 6, and the two are coaxially arranged. The rotating ring 905 is connected to the driving assembly 10; when the paint branch pipe 6 delivers high-pressure paint to the nozzle 4, the paint pushes the rotating rod 902 to flip, driving the push rod 903 to flip and trigger the travel switch 904, so that the driving assembly 10 is started and the rotating ring 905 is driven to rotate; and
[0073] The first magnetic member 906 is fixed on the rotating ring 905 , and the second magnetic member 907 is fixed on the cleaning member 8 , and the second magnetic member 907 is magnetically attracted to the first magnetic member 906 .
[0074] In one case of this embodiment, both the first magnetic member 906 and the second magnetic member 907 may be permanent magnets or electromagnets connected to the electromagnetic module, which is not specifically limited in this embodiment.
[0075] In actual application of this embodiment, when high-pressure paint is transported from the paint branch pipe 6 to the nozzle 4, the paint pushes the rotating rod 902 to flip, driving the push rod 903 to flip and trigger the travel switch 904, so that the drive component 10 is started and the driving ring 905 is rotated, and the first magnetic part 906 rotates synchronously, thereby driving the second magnetic part 907 to rotate, so that the cleaning part 8 connected to the second magnetic part 907 rotates, and the cleaning part 8 slides on the edge of the discharge port of the nozzle 4 to scrape off the paint adhering to the edge of the discharge port of the nozzle 4; when the spraying is completed, the paint stops flowing in the paint branch pipe 6, and the reset part 908 drives the push rod 903 to reset, that is, to the end of its moving path closest to the discharge port of the nozzle 4.
[0076] like Figure 4 As shown, as a preferred embodiment of the present invention, the reset member 908 includes a third magnetic member 9081 and a fourth magnetic member 9082, the third magnetic member 9081 is fixed on the push rod 903, the fourth magnetic member 9082 is fixed on the base of the travel switch 904, and the fourth magnetic member 9082 and the third magnetic member 9081 magnetically repel each other.
[0077] In one case of this embodiment, the third magnetic part 9081 and the fourth magnetic part 9082 can both be permanent magnets or electromagnets connected to the electromagnetic module, which is not specifically limited in this embodiment; of course, the reset part 908 can also be a spring or other structural component that can be deformed and achieve a reset effect, which is not specifically limited here.
[0078] It should be noted that a pressure pump is provided on the paint main pipe 5 , and the impact force of the paint flowing in the paint branch pipe 6 on the rotating rod 902 is greater than the magnetic repulsion between the third magnetic member 9081 and the fourth magnetic member 9082 .
[0079] When this embodiment is actually used, in the initial state, the push rod 903 is located at the end of its moving path closest to the discharge port of the nozzle 4, and the rotating rod 902 is located at the end of its moving path farthest from the discharge port of the nozzle 4; when the high-pressure paint is transported from the paint branch pipe 6 to the nozzle 4, the paint pushes the rotating rod 902 to flip in the direction close to the discharge port of the nozzle 4, causing the push rod 903 to flip in the opposite direction and trigger the travel switch 904; when the spraying is completed, the paint stops flowing in the paint branch pipe 6, and the magnetic repulsion between the third magnetic part 9081 and the fourth magnetic part 9082 drives the push rod 903 to flip in the direction away from the travel switch 904, that is, flip in the direction close to the discharge port of the nozzle 4, and then the rotating rod 902 flips in the opposite direction, that is, flips in the direction away from the discharge port of the nozzle 4, thereby realizing the resetting of the rotating rod 902 and the push rod 903.
[0080] like Figure 1-Figure 6 As shown, as a preferred embodiment of the present invention, the driving assembly 10 includes:
[0081] An air guide pipe 1001 connected to the carriage 2, and a plurality of air guide pipes 1001 correspond to a plurality of rotating rings 905 one by one, the air guide pipe 1001 is connected to the air storage box 12 through the air flow main pipe 1002, an opening and closing valve 1005 is provided on the air guide pipe 1001, and the opening and closing valve 1005 is connected to the travel switch 904; and
[0082] The rotating plates 1003 are arranged in a circle on the rotating ring 905 , and the air outlet of the air guide tube 1001 is arranged toward the rotating plates 1003 .
[0083] In one case of the present embodiment, the air storage box 12 is installed on the slide 2, and a pressure pump is arranged on the air flow main pipe 1002; in actual application, when the high-pressure paint transported from the paint branch pipe 6 to the nozzle 4 pushes the rotating rod 902 to flip, so that the push rod 903 flips in the opposite direction and triggers the travel switch 904, the travel switch 904 sends a signal to the external controller, and the external controller controls the opening and closing valve 1005 to open, then the air cylinder in the air storage box 12 flows into the air guide pipe 1001 through the air flow main pipe 1002, and the airflow sent out from the air outlet of the air guide pipe 1001 hits the rotating plate 1003, thereby driving the rotating ring 905 to rotate, and then cooperates with the magnetic attraction between the first magnetic part 906 and the second magnetic part 907 to drive the cleaning part 8 to rotate, so that the cleaning part 8 slides on the edge of the discharge port of the nozzle 4 to scrape off the paint adhering to the edge of the discharge port of the nozzle 4.
[0084] like Figure 5 As shown, as a preferred embodiment of the present invention, the driving assembly 10 also includes a guide cover 1004, a plurality of the guide covers 1004 are arranged in a circle on the outer wall of the movable ring 3, and a plurality of paint branch pipes 6 respectively penetrate the plurality of guide covers 1004, and the plurality of the guide covers 1004 are respectively connected to a plurality of air guide pipes 1001.
[0085] like Figure 1-Figure 6 As shown, as a preferred embodiment of the present invention, the driving component 10 is connected to the pre-curing component 11, and the pre-curing component 11 is used for pre-curing the BWFRP power pipe after spraying by blowing air.
[0086] In one case of this embodiment, the pre-curing component 11 includes:
[0087] A curing ring 1101 is fixed on the movable ring 3 and the two are coaxially arranged. A plurality of circumferentially arranged air jets 1102 are arranged on the inner wall of the curing ring 1101, and the air outlets of the air jets 1102 are arranged toward the surface of the BWFRP power pipe; and
[0088] The airflow branch pipes 1103 and the plurality of air jet heads 1102 are connected to the airflow main pipe 1002 through the plurality of airflow branch pipes 1103 .
[0089] In actual application of this embodiment, while spraying, the air storage box 12 supplies air to the air flow branch pipe 1103 through the air flow main pipe 1002, and sprays air to the axis of the curing ring 1101 through a plurality of nozzles 1102. When the BWFRP power pipe after spraying enters the curing ring 1101, it can be blown to pre-cure the paint; at the same time, the high-pressure paint transported from the paint branch pipe 6 to the nozzle 4 pushes the rotating rod 902 to flip, so that the push rod 903 flips in the opposite direction and triggers the travel switch 904. The travel switch 904 sends a signal to the external controller, and the external controller controls the opening and closing valve 1005 to open. Then, the air flow main pipe 1002 not only supplies air to the air flow branch pipe 1103 to achieve pre-curing, but also supplies air to the air guide pipe 1001 to achieve the rotation of the rotating ring 905, thereby achieving the sliding of the cleaning member 8 on the edge of the discharge port of the nozzle 4 to scrape off the paint adhering to the edge of the discharge port of the nozzle 4.
[0090] Working principle of the present invention: The above embodiment of the present invention provides a glass fiber reinforced BWFRP power pipe spraying process. When high-pressure paint is transported to the nozzle 4 in the paint branch pipe 6, the paint flowing to the discharge port of the nozzle 4 triggers the transmission component 9, so that the transmission component 9 drives the cleaning component 8 to rotate, and the cleaning component 8 slides on the edge of the discharge port of the nozzle 4, thereby realizing the automatic opening of the cleaning work of the edge of the discharge port of the nozzle 4 by the flowing paint during spraying, and can effectively avoid the problem of blockage caused by the counter-attack and dispersed paint adhering to the discharge port of the nozzle 4 when the annularly arranged nozzle 4 sprays paint.
[0091] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A glass fiber reinforced BWFRP power pipe spraying process, characterized in that: The process comprises the following steps: Step S1: clamping the pultruded BWFRP power pipe by a transport component and transporting the BWFRP power pipe along the axis direction of the movable ring (3); Step S2: When the BWFRP power pipe enters the movable ring (3), the paint is transported to the paint main pipe (5) through the pressure pump, and the paint in the paint main pipe (5) enters a plurality of paint branch pipes (6); Step S3: When the paint flowing in the paint branch pipe (6) triggers the transmission component (9), the transmission component (9) drives the cleaning component (8) to rotate, and the cleaning component (8) slides on the edge of the discharge port of the spray head (4); Step S4: the paint in the paint branch pipe (6) is sprayed through a plurality of spray nozzles (4) arranged around the BWFRP power pipe; Step S5: the BWFRP power pipe after spraying is transported by the transport component into the curing ring (1101), and a plurality of spray heads (1102) arranged around the BWFRP power pipe on the curing ring (1101) spray airflow to achieve pre-curing after spraying; The process uses a glass fiber reinforced BWFRP power pipe spraying equipment, which includes: A guide rail (1) on which a carriage (2) driven by a driving source is slidably mounted; A movable ring (3) is fixed on the slide (2) and the BWFRP power pipe is arranged through it. A plurality of nozzles (4) arranged in a circumferential pattern are arranged on the inner wall of the movable ring (3), and the discharge ports of the nozzles (4) are arranged toward the surface of the BWFRP power pipe; a paint main pipe (5) which is coaxially arranged with the movable ring (3) and disposed outside the movable ring (3); the plurality of nozzles (4) are respectively connected to the paint main pipe (5) via a plurality of paint branch pipes (6); the paint main pipe (5) is connected to a paint box (7) fixed on the carriage (2); and A cleaning member (8), each of the nozzles (4) having a cleaning member (8) slidably mounted on the edge of the nozzle outlet, a transmission assembly (9) being arranged on the paint branch pipe (6), and when high-pressure paint is transported from the paint branch pipe (6) to the nozzle (4), the paint triggers the transmission assembly (9), thereby driving the cleaning member (8) to rotate, and the cleaning member (8) slides on the edge of the nozzle outlet; The transmission assembly (9) comprises: A rotating shaft (901) is rotatably mounted on a side wall of the paint branch pipe (6) and is arranged to penetrate the side wall of the paint branch pipe (6); a rotating rod (902) is fixed to one side of the rotating shaft (901) located inside the paint branch pipe (6); a push rod (903) is fixed to one side of the rotating shaft (901) located outside the paint branch pipe (6); the push rod (903) and the rotating rod (902) are arranged symmetrically; and a reset member (908) is arranged on the push rod (903); A travel switch (904) is arranged on the outer wall of the paint branch pipe (6) and its position interferes with the rotation path of the push rod (903); A rotating ring (905) is rotatably mounted on the paint branch pipe (6), and the two are coaxially arranged. The rotating ring (905) is connected to the driving assembly (10); when the paint branch pipe (6) delivers high-pressure paint to the spray head (4), the paint pushes the rotating rod (902) to flip, driving the push rod (903) to flip and trigger the travel switch (904), so that the driving assembly (10) is started and the rotating ring (905) is driven to rotate; and The first magnetic member (906) is fixed on the rotating ring (905), and the second magnetic member (907) is fixed on the cleaning member (8), and the second magnetic member (907) is magnetically attracted to the first magnetic member (906).
2. A glass fiber reinforced BWFRP power pipe spraying process according to claim 1, characterized in that: The step S3 specifically comprises the following steps: Step S31: the paint flowing in the paint branch pipe (6) toward the discharge port of the nozzle (4) pushes the rotating rod (902) to turn toward the discharge port of the nozzle (4), driving the rotating shaft (901) to rotate, thereby driving the push rod (903) to turn in a direction away from the discharge port of the nozzle (4); Step S32: the push rod (903) triggers the travel switch (904), and the travel switch (904) sends a signal to the external controller; Step S33: The external controller controls the driving component (10) to start, and the driving component (10) drives the rotating ring (905) to rotate, and the first magnetic member (906) on the rotating ring (905) rotates synchronously, driving the second magnetic member (907) magnetically attracted to the first magnetic member (906) to rotate synchronously, and then the cleaning member (8) connected to the second magnetic member (907) rotates synchronously and slides on the edge of the discharge port of the nozzle (4) to scrape off the paint adhered to the edge of the discharge port of the nozzle (4).
3. A glass fiber reinforced BWFRP power pipe spraying process according to claim 1, characterized in that: The cleaning member (8) comprises a scraper block (801) and a collection box (802) connected to the scraper block (801); the scraper block (801) is slidably matched with the edge of the discharge port of the nozzle (4); and a hollow portion is provided on the contact surface between the scraper block (801) and the edge of the discharge port of the nozzle (4).
4. A glass fiber reinforced BWFRP power pipe spraying process according to claim 1, characterized in that: The reset member (908) comprises a third magnetic member (9081) and a fourth magnetic member (9082), wherein the third magnetic member (9081) is fixed on the push rod (903), and the fourth magnetic member (9082) is fixed on the base of the travel switch (904), and the fourth magnetic member (9082) and the third magnetic member (9081) are magnetically repelled from each other.
5. A glass fiber reinforced BWFRP power pipe spraying process according to claim 1, characterized in that: The driving assembly (10) comprises: an air guide pipe (1001) connected to the slide (2), and the plurality of air guide pipes (1001) correspond to the plurality of rotating rings (905) respectively, the air guide pipes (1001) are connected to the air storage box (12) through the air flow main pipe (1002), an on-off valve (1005) is provided on the air guide pipe (1001), and the on-off valve (1005) is connected to the travel switch (904); and A rotating plate (1003), wherein a plurality of the rotating plates (1003) are arranged in a circle on the rotating ring (905), and an air outlet of the air guide tube (1001) is arranged toward the rotating plate (1003).
6. A glass fiber reinforced BWFRP power pipe spraying process according to claim 5, characterized in that: The driving assembly (10) further comprises a guide cover (1004), wherein a plurality of the guide covers (1004) are arranged in a circular pattern on the outer wall of the movable ring (3), and a plurality of paint branch pipes (6) respectively penetrate the plurality of guide covers (1004), and the plurality of guide covers (1004) are respectively connected to a plurality of air guide pipes (1001).
7. A glass fiber reinforced BWFRP power pipe spraying process according to claim 5, characterized in that: The driving component (10) is connected to a pre-curing component (11), and the pre-curing component (11) is used to pre-curing the sprayed BWFRP power pipe by blowing air.
8. A glass fiber reinforced BWFRP power pipe spraying process according to claim 7, characterized in that: The pre-curing component (11) comprises: A curing ring (1101) is fixed on the movable ring (3), and the two are coaxially arranged. A plurality of circumferentially arranged air jets (1102) are arranged on the inner wall of the curing ring (1101), and the air outlets of the air jets (1102) are arranged toward the surface of the BWFRP power pipe; and The airflow branch pipes (1103) are connected to the airflow main pipe (1002) through the airflow branch pipes (1103).
Citation Information
Patent Citations
Power pipeline spraying device
CN218486358U
Paint spraying device for inner wall of ventilating duct
CN113578639A
Intelligence automatic spraying unit based on digital bus
CN204685361U