A solution to glue shortage and glue overflow in household photovoltaic product frame assembly
By using the lower support upper pressure device and drying mechanism in the production of photovoltaic modules, the problem of too little or too much glue in the frame of the photovoltaic module is solved, effectively curing the glue and firm adhesion of the frame with the photovoltaic panel are achieved.
Patent Information
- Application Number
- CN202410789832.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-06-19
AI Technical Summary
During the production process of photovoltaic modules, too little glue is inserted into the frame, resulting in lack of glue, and too much glue will cause glue to overflow, resulting in raw material loss and low production efficiency.
The lower support and upper pressure device is used to squeeze the excess glue in the frame of the photovoltaic module onto the glass surface, and the glue is cured in the drying mechanism to ensure that the frame and the photovoltaic panel are firmly bonded.
It effectively solves the problems of glue shortage and overflow, reduces personnel and material losses in pre-cleaning stations, and enhances the firmness of the bonding between the frame and the photovoltaic panel.
Smart Images

Figure CN118740010B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of photovoltaic components, and in particular relates to a solution to glue shortage and glue overflow in a household photovoltaic product assembly frame. Background Art
[0002] The photovoltaic module market is currently growing rapidly, and more and more companies are focusing on reducing staff, reducing costs and increasing efficiency.
[0003] However, during the production of components, if too little glue is injected into the frame, there will be a lack of glue. If too much glue is injected into the frame, glue overflow and lack of glue will occur at the four corners after the components are assembled. This is a problem that every company has been unable to solve, and additional personnel are needed to intervene to deal with the overflow and lack of glue. In addition, the useless glue overflowing from the corners is a loss of raw materials, which increases the cost of raw materials for the company. Summary of the invention
[0004] The purpose of the present invention is to provide a solution to glue shortage and glue overflow in the assembly frame of household photovoltaic products, so as to solve the problems in the prior art. The specific technical solution is as follows:
[0005] A solution to glue shortage and glue overflow in household photovoltaic product frame assembly, comprising the following steps:
[0006] S1. Put a proper amount of glue into the frame of the photovoltaic module, and put the frame of the photovoltaic module on the four sides of the photovoltaic panel to complete the preliminary assembly of the photovoltaic module;
[0007] S2. Place the assembled photovoltaic module horizontally into the lower support and upper pressure device. The lower support mechanism lifts up the lower side of the photovoltaic module frame, and the upper pressure mechanism presses down on the upper side of the photovoltaic module frame. The excess glue in the frame is squeezed onto the glass surface of the photovoltaic module.
[0008] S3. Put the photovoltaic module after the glue is squeezed into the drying mechanism, and the drying mechanism quickly solidifies the glue on the glass surface of the photovoltaic module and the remaining glue in the frame.
[0009] Furthermore, in step S2, rubber pads are provided at the contact points between the lower supporting mechanism and the upper pressing mechanism and the photovoltaic module.
[0010] Further, in step S2, the photovoltaic assembly enters the lower-supporting and upper-pressing device, the photovoltaic assembly is located between the lower-supporting mechanism and the upper-pressing mechanism, and the edge of the photovoltaic assembly is against the baffle 1.
[0011] Furthermore, the lower-supporting and upper-pressing device comprises a frame, a baffle 1 is fixed to the side of the frame, an upper-pressing mechanism and a lower-supporting mechanism are installed in the frame, and the upper-pressing mechanism is located above the lower-supporting mechanism.
[0012] Furthermore, the upper pressure mechanism includes a supporting aluminum profile 1, which is fixed on the frame, a driver is installed on the supporting aluminum profile 1, an electric cylinder support plate is fixed on the supporting aluminum profile 1, an electric cylinder is fixed on the electric cylinder support plate, a servo motor is installed on the electric cylinder, the driver is electrically connected to the servo motor, a supporting aluminum profile 2 is fixed at a lower end of the supporting aluminum profile, and a fixing plate 1 is fixed at the lower end of the supporting aluminum profile 2.
[0013] Furthermore, the output end of the electric cylinder is connected to one end of a floating joint, the other end of the floating joint is connected to a connecting plate, the connecting plate is fixedly connected to an end of a customized optical axis, the customized optical axis slides in a bearing sleeve, and the bearing sleeve is fixed on a fixed plate.
[0014] Furthermore, a crossbeam aluminum profile is fixed to a lower end of the connecting plate, and an upper pressure rubber pad is fixed to a lower end of the crossbeam aluminum profile.
[0015] Furthermore, the lower supporting mechanism includes a cylinder 1, which is fixed on a fixed plate 2, which is fixed on a frame, on which two bearing sleeves 2 are fixed, in which two bearing sleeves 2 are slidably connected a customized optical axis 2, which are fixed on a connecting plate 2, which is fixedly connected to a crossbeam aluminum profile 2, which is fixedly connected to the lower supporting rubber pad.
[0016] Furthermore, the drying mechanism includes a drying mechanism shell, a sealing door is provided on one side of the drying mechanism shell, a photovoltaic module clamping component is installed on the drying mechanism shell, a hot air circulation component is fixed outside the drying mechanism shell, and an exhaust valve and an air inlet valve are installed on the hot air circulation component.
[0017] Furthermore, the photovoltaic module clamping component includes multiple partitions, and the multiple partitions are vertically located in the drying mechanism shell. The middle partition is fixed in the drying mechanism shell, and the partitions on the upper and lower sides thereof slide in the drying mechanism shell. A baffle three is fixed in front of the lowermost partition, and an annular frame is fixed on both sides of the uppermost partition. A through hole is provided in the partition, and a high-strength rubber gasket is installed on the upper and lower sides of the partition. Two blocks are fixed on both sides of the partition. On one side of the partition, a block is fixedly connected to one end of an elastic metal sheet, and the other end of the elastic metal sheet slides in another block. A spring one is provided between the end of the elastic metal sheet and the inner wall of the block. A baffle two is slidably connected to the end of the partition, and a spring two is provided between the lower end of the baffle two and the surface of the partition. An infrared recognition component is provided on the baffle two. Both sides of the multiple partitions are rotatably connected with rotating rods, and two adjacent groups of rotating rods are hingedly connected.
[0018] The advantages of the present invention are:
[0019] Place the assembled photovoltaic module horizontally into the lower-supporting and upper-pressing device. The lower-supporting mechanism lifts the bottom of the photovoltaic module frame, and the upper-pressing mechanism presses down on the frame of the photovoltaic module. The excess glue in the frame is squeezed onto the glass surface of the photovoltaic module and stays for a while. The upper-pressing mechanism is released first and then the lower-supporting mechanism. After the above actions, the glue at the four corners where the frame is connected will overflow onto the back glass surface and there will be no residual glue overflowing from the gaps at the four corners of the frame. Therefore, the pre-cleaning station personnel are eliminated, saving material loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A flow chart for solving the problem of glue shortage and glue overflow in the frame assembly of household photovoltaic products;
[0021] Figure 2 It is a structural schematic diagram of the lower support and upper pressure device of the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of the pressing mechanism of the present invention;
[0023] Figure 4 It is a structural schematic diagram of the lower supporting mechanism of the present invention;
[0024] Figure 5 The drying mechanism structure of the present invention is shown in FIG. Figure 1 ;
[0025] Figure 6 The drying mechanism structure of the present invention is shown in FIG. Figure 2 ;
[0026] Figure 7 The drying mechanism structure of the present invention is shown in FIG. Figure 3 ;
[0027] Figure 8 The photovoltaic module clamping component structure of the present invention is schematically shown in FIG. Figure 1 ;
[0028] Fig. 9 The photovoltaic module clamping component structure of the present invention is schematically shown in FIG. Figure 2 ;
[0029] Fig.10 The photovoltaic module clamping component structure of the present invention is schematically shown in FIG. Figure 3 ;
[0030] Fig.11 The photovoltaic module clamping component structure of the present invention is schematically shown in FIG. Figure 4 ;
[0031] Fig.12 The photovoltaic module clamping component structure of the present invention is schematically shown in FIG. Figure 5 ;
[0032] Fig.13The drying mechanism shell structure of the present invention is schematically shown in FIG. Figure 1 ;
[0033] Fig.14 The structure of the drying mechanism shell of the present invention is shown in FIG. Figure 2 ;
[0034] Fig.15 The structure of the drying mechanism shell of the present invention is shown in FIG. Figure 3 ;
[0035] Fig.16 Schematic diagram of the shell structure of the hot air circulation component of the present invention Figure 1 ;
[0036] Fig.17 Schematic diagram of the shell structure of the hot air circulation component of the present invention Figure 2 ;
[0037] Fig.18 Schematic diagram of the shell structure of the hot air circulation component of the present invention Figure 3 ;
[0038] Fig.19 for Fig.18 A partial enlarged view of
[0039] Fig. 20 for Fig.18 A partial enlarged view of B;
[0040] Fig.21 Schematic diagram of the shell structure of the hot air circulation component of the present invention Figure 4 ;
[0041] Description of the markings in the figure:
[0042] 1. Support aluminum profile 1; 2. Driver; 3. Servo motor; 4. Electric cylinder; 5. Support aluminum profile 2; 6. Electric cylinder support plate; 7. Fixed plate 1; 8. Customized optical axis 1; 9. Bearing sleeve 1; 10. Floating joint 1; 11. Connecting plate 1; 12. Beam aluminum profile 1; 13. Upper pressure rubber pad; 14. Cylinder 1; 15. Fixed plate 2; 16. Customized optical axis 2; 17. Bearing sleeve 2; 18. Floating joint 2; 19. Connecting plate 2; 20. Beam aluminum profile 2; 21. Lower pressure rubber pad; 22. Frame; 23. Baffle 1; 24. Drying mechanism shell; 25. Sealing door; 26. Partition; 27. Through hole; 28. Rubber gasket 1; 29. Block; 30. Elastic metal 1. Plate; 31. Spring 1; 32. Baffle 2; 33. Spring 2; 34. Infrared recognition component; 35. Bracket; 36. Upper pressure plate; 37. Rubber gasket 2; 38. Baffle 3; 39. Ring frame; 40. Rotating rod; 41. Temperature detector; 42. Humidity detector; 43. Cylinder 2; 44. Collecting cover; 45. Exhaust duct; 46. Motor; 47. Impeller; 48. Heating component; 49. Dehumidification component; 50. Valve bonnet 1; 51. Ventilation hole 1; 52. Spring 3; 53. Spring bracket 1; 54. Limiting tube 1; 55. Center screw 1; 56. Valve bonnet 2; 57. Ventilation hole 2; 58. Spring 4; 59. Spring bracket 2; 60. Limiting tube 2; 61. Center screw 2. DETAILED DESCRIPTION
[0043] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0045] Embodiment 1
[0046] like Figure 1-21 As shown, a solution to glue shortage and glue overflow in the frame assembly of household photovoltaic products includes the following steps:
[0047] S1. Put a proper amount of glue into the frame of the photovoltaic module, and put the frame of the photovoltaic module on the four sides of the photovoltaic panel to complete the preliminary assembly of the photovoltaic module;
[0048] S2. Place the assembled photovoltaic module horizontally into the lower support and upper pressure device. The lower support mechanism lifts up the lower side of the photovoltaic module frame, and the upper pressure mechanism presses down on the upper side of the photovoltaic module frame. The excess glue in the frame is squeezed onto the glass surface of the photovoltaic module.
[0049] S3. Put the glued photovoltaic module into the drying mechanism, which quickly solidifies the glue on the glass surface of the photovoltaic module and the remaining glue in the frame;
[0050] The working principle of the above technical solution is as follows: inject a proper amount of glue into the frame of the photovoltaic module, sleeve the frame of the photovoltaic module on the four sides of the photovoltaic panel, complete the preliminary assembly of the photovoltaic module, and place the assembled photovoltaic module horizontally into the lower support and upper pressure device. The lower support mechanism holds up the bottom of the frame of the photovoltaic module, and the upper pressure mechanism presses down on the frame of the photovoltaic module. The excess glue in the frame is squeezed onto the glass surface of the photovoltaic module, and after staying for a period of time, the upper pressure mechanism is released first and then the lower support mechanism is released. After the above actions, the glue at the four corners where the frame is connected will overflow onto the back glass surface and there will be no residual glue overflowing from the gaps at the four corners of the frame; therefore, the number of personnel at the pre-cleaning station is reduced, saving material loss; the drying mechanism solidifies the glue on the glass surface of the photovoltaic module and the remaining glue in the frame to prevent the glue on the glass surface of the photovoltaic module from being accidentally touched by people, and at the same time, the glue is quickly solidified, thereby enhancing the bonding strength between the frame and the photovoltaic panel;
[0051] In addition, a pair of lower supporting and upper pressing devices are provided and placed in parallel. The frames on both sides of the photovoltaic module are placed on the two lower supporting mechanisms, and the two upper pressing mechanisms are pressed on the corresponding frames on both sides to squeeze the excess glue in the frames onto the glass surface of the photovoltaic module.
[0052] Embodiment 2
[0053] like Figure 1-21 As shown, in step S2, both the lower supporting mechanism and the upper pressing mechanism are provided with high-strength rubber pads at the contact points with the photovoltaic module;
[0054] The working principle of the above technical solution: the rubber pad includes an upper pressing rubber pad 13 and a lower supporting rubber pad 21. The upper pressing rubber pad 13 is installed on the upper pressing mechanism, and the lower supporting rubber pad 21 is installed on the lower supporting mechanism. The upper pressing rubber pad 13 and the lower supporting rubber pad 21 are made of soft materials and are in direct contact with the photovoltaic module, thereby protecting the photovoltaic module and preventing it from being squeezed and damaged.
[0055] Embodiment 3
[0056] like Figure 1-21As shown, in step S2, the photovoltaic assembly enters the lower supporting and upper pressing device, the photovoltaic assembly is located between the lower supporting mechanism and the upper pressing mechanism, and the edge of the photovoltaic assembly is against the baffle 1 23;
[0057] The working principle of the above technical solution is: after the photovoltaic module enters the lower support and upper pressure device, the edge of the photovoltaic module abuts against the baffle 1 23 to ensure that the position of each photovoltaic module entering the lower support and upper pressure device is consistent.
[0058] Embodiment 4
[0059] like Figure 1-21 As shown, the lower support and upper pressure device includes a frame 22, a baffle 23 is fixed to the side of the frame 22, an upper pressure mechanism and a lower support mechanism are installed in the frame 22, and the upper pressure mechanism is located above the lower support mechanism;
[0060] The working principle of the above technical solution is as follows: the photovoltaic module is transported to the lower supporting and upper pressing device, the edge of the photovoltaic module is against the baffle 23, the lower supporting mechanism lifts the bottom of the photovoltaic module frame, and the upper pressing mechanism presses down on the frame of the photovoltaic module, squeezing the glue in the frame onto the glass surface of the photovoltaic module to prevent glue shortage between the frame and the photovoltaic panel, and prevent glue overflow at the connection between the frames.
[0061] Embodiment 5
[0062] like Figure 1-21 As shown, the upper pressing mechanism includes a supporting aluminum profile 1, the supporting aluminum profile 1 is fixed on the frame 22, a driver 2 is installed on the supporting aluminum profile 1, an electric cylinder support plate 6 is fixed on the supporting aluminum profile 1, an electric cylinder 4 is fixed on the electric cylinder support plate 6, a servo motor 3 is installed on the electric cylinder 4, the driver 2 is electrically connected to the servo motor 3, a supporting aluminum profile 2 5 is fixed at the lower end of the supporting aluminum profile 1, and a fixing plate 7 is fixed at the lower end of the supporting aluminum profile 2 5;
[0063] The output end of the electric cylinder 4 is connected to one end of a floating joint 10, the other end of the floating joint 10 is connected to a connecting plate 11, the connecting plate 11 is fixedly connected to the end of a customized optical axis 8, the customized optical axis 8 slides in a bearing sleeve 9, and the bearing sleeve 9 is fixed to a fixed plate 7;
[0064] A crossbeam aluminum profile 12 is fixed to the lower end of the connecting plate 11, and an upper pressure rubber pad 13 is fixed to the lower end of the crossbeam aluminum profile 12;
[0065] The lower supporting mechanism includes a cylinder 14, which is fixed on a fixing plate 15, which is fixed on a frame 22, on which two bearing sleeves 17 are fixed, and in which two bearing sleeves 17 are slidably connected a customized optical axis 16, and the two customized optical axes 16 are fixed on a connecting plate 19, which is fixedly connected to a crossbeam aluminum profile 20, and the crossbeam aluminum profile 20 is fixedly connected to a lower supporting rubber pad 21;
[0066] The working principle of the above technical solution is as follows: the photovoltaic module is transported to the lower support and upper pressure device, the photovoltaic module is located between the upper pressure rubber pad 13 and the lower support rubber pad 21, the cylinder 14 is started to drive the floating joint 2 18 to move up, the connecting plate 2 19 is driven to move up, the customized optical axis 2 16 and the bearing sleeve 2 17 fixed on the fixed plate 2 15 are driven to slide, the crossbeam aluminum profile 2 20 and the lower support rubber pad 21 are driven to move up, the lower support rubber pad 21 holds up the bottom of the photovoltaic module frame, the servo motor 3 is driven to start through the driver 2, the electric cylinder 4 is driven to start, and the floating joint 10 is driven It moves downward, driving the connecting plate 11 to move downward, driving the customized optical axis 8 and the bearing sleeve 9 fixed on the fixed plate 7 to slide, driving the crossbeam aluminum profile 12 and the upper pressure rubber pad 13 to move downward, and the upper pressure rubber pad 13 presses down on the frame of the photovoltaic component to squeeze the glue in the frame onto the glass surface of the photovoltaic panel. After staying for a period of time, the upper pressure mechanism is released first and the lower support mechanism is released again. After the above actions, the glue at the four corners where the frame is connected will overflow to the back glass surface and there will be no residual glue overflowing from the gaps at the four corners of the frame; therefore, the pre-cleaning station personnel are reduced, saving material loss.
[0067] Embodiment 6
[0068] like Figure 1-21 As shown, the drying mechanism includes a drying mechanism housing 24, a sealing door 25 is provided on one side of the drying mechanism housing 24, a photovoltaic module clamping component is installed on the drying mechanism housing 24, a hot air circulation component is fixed outside the drying mechanism housing 24, and an exhaust valve and an air inlet valve are installed on the hot air circulation component;
[0069] The working principle of the above technical solution is: put the assembled photovoltaic module into the photovoltaic module clamping component of the drying mechanism, close the sealing door 25, start the hot air circulation component, dry and solidify the glue on the photovoltaic module in the photovoltaic module clamping component, and install an exhaust valve and an air inlet valve on the hot air circulation component to ensure that the air pressure in the drying mechanism shell 24 is constant.
[0070] Embodiment 7
[0071] like Figure 1-21As shown, the photovoltaic module clamping component includes a plurality of partitions 26, and the plurality of partitions 26 are vertically located in the drying mechanism housing 24. The partition 26 located in the middle is fixed in the drying mechanism housing 24, and the partitions 26 on both sides slide in the drying mechanism housing 24. A baffle 38 is fixed in front of the lowermost partition 26, and an annular frame 39 is fixed on both sides of the uppermost partition 26. A through hole 27 is provided in the partition 26, and a high-strength rubber gasket 28 is installed on the upper and lower sides of the partition 26. Two card slots are fixed on both sides of the partition 26. Block 29, on one side of the partition 26, a card block 29 is fixedly connected to one end of an elastic metal sheet 30, and the other end of the elastic metal sheet 30 slides in another card block 29, a spring 1 31 is provided between the end of the elastic metal sheet 30 and the inner wall of the card block 29, a baffle 2 32 is slidably connected to the end of the partition 26, a spring 2 33 is provided between the lower end of the baffle 2 32 and the surface of the partition 26, and an infrared recognition component 34 is provided on the baffle 2 32, and both sides of the multiple partitions 26 are rotatably connected to the rotating rods 40, and two adjacent groups of rotating rods 40 are hingedly connected;
[0072] A bracket 35 and an upper pressing plate 36 are slidably connected in the drying mechanism housing 24, the bracket 35 is fixedly connected to the upper pressing plate 36, a second rubber gasket 37 is provided on the lower surface of the upper pressing plate 36, a temperature detector 41 and a humidity detector 42 are installed on the side of the drying mechanism housing 24, a second cylinder 43 is fixed on the upper end of the drying mechanism housing 24, and the output end of the second cylinder 43 is connected to the bracket 35;
[0073] The working principle of the above technical solution is as follows: open the sealing door 25, insert the photovoltaic component between the two partitions 26, the photovoltaic component, the two elastic metal sheets 30 are squeezed on both sides to deform, drive the two springs 1 31 to be compressed, and continue to push the photovoltaic component forward. The front end of the photovoltaic component is against the baffle 2 32, and the infrared recognition component 34 detects that the photovoltaic component has been placed there, and displays it on the display screen on the controller. The photovoltaic component at the top is placed between the partition 26 and the upper pressure plate 36, and the cylinder 2 43 is started to drive the bracket 35 to move downward, drive the upper pressure plate 36 to move downward, and drive the upper pressure plate 36 to slide downward in the annular frame 39. The upper pressure plate 36 continues to slide down, and the upper pressure plate 36 squeezes the photovoltaic component to move downward, driving the top partition 26 to move downward, with The movable rotating rod 40 rotates. Since the partition 26 in the middle position is fixed in the drying mechanism housing 24, the rotating rod 40 rotates, driving the partitions 26 on the upper and lower sides of the partition 26 in the middle position to converge toward the middle, and then the two partitions 26 converge to clamp the photovoltaic component. At the same time, the baffle 2 32 is squeezed and slides downward, driving the spring 2 33 to be compressed, and contacting with the frame on the photovoltaic component through two high-strength rubber gaskets 28, further fixing the frame tightly to the photovoltaic panel, and inserting the photovoltaic component between the partition 26 and the upper pressure plate 36. Contact with the frame on the photovoltaic component through the high-strength rubber gasket 1 28 and the high-strength rubber gasket 2 37, further fixing the frame tightly to the photovoltaic panel, and squeezing the excess glue in the frame onto the glass wool of the photovoltaic panel.
[0074] Embodiment 8
[0075] like Figure 1-21 As shown, the hot air circulation component includes a collecting cover 44, which is fixed on the drying mechanism housing 24, and the collecting cover 44 is fixedly connected to one end of an exhaust pipe 45, and the other end of the exhaust pipe 45 is fixedly connected to the drying mechanism housing 24, and a motor 46 is fixedly connected to the exhaust pipe 45, and the output end of the motor 46 is connected to an impeller 47, and the impeller 47 rotates in the exhaust pipe 45, and a heating component 48 and a dehumidification component 49 are installed side by side at the connection between the exhaust pipe 45 and the collecting cover 44, and quicklime is arranged in the dehumidification component 49, and two exhaust valves and two intake valves are installed on the exhaust pipe 45, and the two exhaust valves are located on one side of the impeller 47, and the two intake valves are located on the other side of the impeller 47;
[0076] The working principle of the above technical solution is: start the motor 46 to drive the impeller 47 to rotate, and drive the air to circulate in the closed space composed of the drying mechanism shell 24, the collecting cover 44 and the exhaust duct 45. The heating component 48 can heat the air, and the dehumidification component 49 can remove moisture from the hot air. The upper pressure plate 36 and the baffle 38 play a certain blocking role, so that most of the hot air flows between the lower partition 26 and the upper pressure plate 36. The hot air passes through the through hole 27 and fully contacts the photovoltaic component, quickly solidifying the glue squeezed on the glass wool of the photovoltaic panel. The temperature detector 41 and the humidity detector 42 can detect the temperature and humidity inside the drying mechanism shell 24.
[0077] Embodiment 9
[0078] like Figure 1-21 As shown, the exhaust valve includes a valve bonnet 50, a ventilation hole 51, a spring 52, a spring bracket 53, a limit tube 54, and a center screw 55. The valve bonnet 50 slides on the outer wall of the exhaust pipe 45. The valve bonnet 50 is provided with a ventilation hole 51. The valve bonnet 50 is fixed to one end of the spring 52. The other end of the spring 52 is fixed to the spring bracket 53. The spring bracket 53 is slidably connected to the limit tube 54. The limit tube 54 is fixed in the exhaust pipe 45. The spring bracket 53 is threadedly connected to the center screw 55. The center screw 55 is rotatably connected to the exhaust pipe 45.
[0079] The air inlet valve includes a valve bonnet 2 56, a ventilation hole 2 57, a spring 4 58, a spring bracket 2 59, a limit tube 2 60, and a center screw 2 61. The valve bonnet 2 56 slides on the outer wall of the exhaust pipe 45. The valve bonnet 2 56 is provided with a ventilation hole 2 57. The valve bonnet 2 56 is fixed to one end of the spring 4 58. The other end of the spring 4 58 is fixed to the spring bracket 2 59. The spring bracket 2 59 is slidably connected to the limit tube 2 60. The limit tube 2 60 is fixed in the exhaust pipe 45. The spring bracket 2 59 is threadedly connected to the center screw 2 61. The center screw 2 61 is rotatably connected to the exhaust pipe 45.
[0080] The working principle of the above technical solution is as follows: when the hot air pressure in the closed space formed by the drying mechanism housing 24, the collecting cover 44 and the exhaust pipe 45 is greater than the preset pressure value, the hot air pushes the valve cap 50 to move outward, driving the spring 3 52 to be stretched, and the ventilation hole 51 moves to the outside of the pipe wall of the exhaust pipe 45, and the hot air in the closed space is discharged to the outside through the ventilation hole 51, thereby reducing the air pressure in the closed space. When the air pressure in the closed space is reduced to the preset pressure value, under the action of the restoring elastic force of the spring 3 52, the valve cap 50 is driven to return to its original position, and the rotating center screw 55 drives the spring bracket 53 to move in the limit pipe 54, thereby changing the length of the spring 3 52 in the initial state, thereby changing the preset pressure value.
[0081] When the hot air pressure in the enclosed space formed by the drying mechanism shell 24, the collecting hood 44 and the exhaust duct 45 is less than the preset pressure value, the outside air pushes the valve cap 2 56 inward, driving the spring 4 58 to be compressed, and the air exchange hole 2 57 moves to the inner side of the tube wall of the exhaust duct 45. The outside air enters the enclosed space from the air exchange hole 2 57, thereby increasing the air pressure in the enclosed space. When the air pressure in the enclosed space increases to the preset pressure value, the valve cap 2 56 is restored to its original position under the action of the restoring elastic force of the spring 4 58, and the rotating center screw 2 61 drives the spring bracket 2 59 to move in the limit tube 2 60, thereby changing the length of the spring 4 58 in the initial state, thereby changing the preset pressure value.
[0082] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. A solution to glue shortage and glue overflow in household photovoltaic product assembly frames, characterized in that: The following steps are involved: S1. Put a proper amount of glue into the frame of the photovoltaic module, and put the frame of the photovoltaic module on the four sides of the photovoltaic panel to complete the preliminary assembly of the photovoltaic module; S2. Place the assembled photovoltaic module horizontally into the lower support and upper pressure device. The lower support mechanism lifts up the lower side of the photovoltaic module frame, and the upper pressure mechanism presses down on the upper side of the photovoltaic module frame. The excess glue in the frame is squeezed onto the glass surface of the photovoltaic module. S3. Put the glued photovoltaic module into the drying mechanism, which quickly solidifies the glue on the glass surface of the photovoltaic module and the remaining glue in the frame; The drying mechanism comprises a drying mechanism housing (24), a sealing door (25) is provided on one side of the drying mechanism housing (24), a photovoltaic module clamping component is installed on the drying mechanism housing (24), a hot air circulation component is fixed outside the drying mechanism housing (24), and an exhaust valve and an air inlet valve are installed on the hot air circulation component; The photovoltaic module clamping component comprises a plurality of partitions (26), the plurality of partitions (26) are vertically located in the drying mechanism housing (24), the partition (26) located in the middle is fixed in the drying mechanism housing (24), the partitions (26) on the upper and lower sides thereof are slid in the drying mechanism housing (24), a baffle plate three (38) is fixed in front of the lowermost partition (26), an annular frame (39) is fixed on both sides of the uppermost partition (26), a through hole (27) is provided in the partition (26), a high-strength rubber gasket one (28) is installed on the upper and lower sides of the partition (26), and two clamping blocks (29) are fixed on both sides of the partition (26) On one side of the partition (26), a block (29) is fixedly connected to one end of an elastic metal sheet (30), and the other end of the elastic metal sheet (30) slides in another block (29). A spring (31) is provided between the end of the elastic metal sheet (30) and the inner wall of the block (29). A baffle (32) is slidably connected to the end of the partition (26). A spring (33) is provided between the lower end of the baffle (32) and the surface of the partition (26). An infrared recognition component (34) is provided on the baffle (32). Both sides of the plurality of partitions (26) are rotatably connected to rotating rods (40), and two adjacent groups of rotating rods (40) are hingedly connected.
2. A solution to glue shortage and glue overflow in household photovoltaic product frame assembly according to claim 1, characterized in that: In step S2, high-strength rubber pads are provided at the contact points between the lower supporting mechanism and the upper pressing mechanism and the photovoltaic module.
3. A solution to glue shortage and glue overflow in household photovoltaic product assembly frame according to claim 1, characterized in that: In step S2, the photovoltaic component enters the lower-supporting and upper-pressing device, the photovoltaic component is located between the lower-supporting mechanism and the upper-pressing mechanism, and the edge of the photovoltaic component is against the baffle 1 (23).
4. According to claim 1, a method for solving the problem of glue shortage and glue overflow in the frame assembly of household photovoltaic products is solved by a bottom-supporting and top-pressing device, characterized in that: The lower-supporting and upper-pressing device comprises a frame (22), a baffle plate (23) is fixed to the side of the frame (22), an upper-pressing mechanism and a lower-supporting mechanism are installed in the frame (22), and the upper-pressing mechanism is located above the lower-supporting mechanism.
5. A solution to glue shortage and glue overflow in household photovoltaic product assembly frame according to claim 4, characterized in that: The upper pressing mechanism comprises a supporting aluminum profile (1), the supporting aluminum profile (1) being fixed on a frame (22), a driver (2) being mounted on the supporting aluminum profile (1), an electric cylinder support plate (6) being fixed on the supporting aluminum profile (1), an electric cylinder (4) being fixed on the electric cylinder support plate (6), a servo motor (3) being mounted on the electric cylinder (4), the driver (2) being electrically connected to the servo motor (3), a supporting aluminum profile (5) being fixed at the lower end of the supporting aluminum profile (1), and a fixing plate (7) being fixed at the lower end of the supporting aluminum profile (5).
6. A solution to glue shortage and glue overflow in household photovoltaic product frame assembly according to claim 5, characterized in that: The output end of the electric cylinder (4) is connected to one end of a floating joint (10), the other end of the floating joint (10) is connected to a connecting plate (11), the connecting plate (11) is fixedly connected to the end of a customized optical axis (8), the customized optical axis (8) slides in a bearing sleeve (9), and the bearing sleeve (9) is fixed to a fixed plate (7).
7. A solution to glue shortage and glue overflow in household photovoltaic product frame assembly according to claim 6, characterized in that: A crossbeam aluminum profile one (12) is fixed to the lower end of the connecting plate one (11), and an upper pressure rubber pad (13) is fixed to the lower end of the crossbeam aluminum profile one (12).
8. A solution to glue shortage and glue overflow in household photovoltaic product assembly frame according to claim 4, characterized in that: The lower supporting mechanism comprises a cylinder 1 (14), the cylinder 1 (14) is fixed on a fixing plate 2 (15), the fixing plate 2 (15) is fixed on a frame (22), two bearing sleeves 2 (17) are fixed on the frame (22), the two bearing sleeves 2 (17) are slidably connected with a customized optical axis 2 (16), the two customized optical axes 2 (16) are fixed on a connecting plate 2 (19), the connecting plate 2 (19) is fixedly connected to a crossbeam aluminum profile 2 (20), and the crossbeam aluminum profile 2 (20) is fixedly connected to a lower supporting rubber pad (21).
Citation Information
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