A bottom diversion method and device
By setting up multiple fixture positions and detection mechanisms on the conveying line of the sole attaching process, the shoe last that always has free access to the sole holder waiting for the sole post when manually leaving for a short time is solved, and the production efficiency and normative problems in the prior art are improved.
Patent Information
- Application Number
- CN202411430437.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-10-14
AI Technical Summary
When the existing sole attaching process is temporarily manually left, the accompanying fixture will automatically release, resulting in no place for the upper after the sole attaching, which reduces production efficiency and does not comply with production specifications.
By setting up multiple fixture positions and detection mechanisms on the conveyor line, when manually leaving briefly, there are always free fixtures waiting for the shoe last to be placed after the sole is placed, ensuring production efficiency and standardization.
It effectively improves the production efficiency of the production line and ensures that manual labor can continue to work on the sole after a short time, without sending the upper to the sole pressing process by itself, which complies with production specifications.
Smart Images

Figure CN118924003B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of shoemaking, and in particular relates to a sole-attaching diversion method and a device. Background Art
[0002] As one of the processes in the shoe production line, sole pasting is Fig. 9 As shown, after the upper and sole are glued and activated in the oven, the sole-pasting personnel will stick the dried soles to the uppers together. After the sole-pasting is completed, the shoes will be transported to the sole-pressing process for sole-pressing. The working method of the existing production line is to place the shoe lasts after sole-pasting on the discharge positions on the left and right sides of the accompanying fixture, and transport them to the sole-pressing station through the conveying system for sole-pressing. In order to meet actual production needs, the existing sole-pasting process is set up with two-person and multi-person modes. In the two-person mode, after the shoe last on the accompanying fixture is taken away, the accompanying fixture will be automatically released. The reason for this setting is that the next upper to be sole-pasted needs to flow to the picking position, so that after the sole of the current upper is manually pasted and placed on the accompanying fixture, the next upper can be directly taken, thereby ensuring production efficiency. However, this operation has disadvantages, that is, when a worker leaves for a short time and returns to continue to stick the sole or is about to leave work, the accompanying fixture is automatically released, so there is no accompanying fixture to place the upper that has been stuck to the sole. The worker must take the upper to the sole pressing station by himself, which not only greatly reduces the production efficiency of the production line, but also does not meet the production specifications of the production line. As for the multi-person mode, the existing production line replicates the two-person mode, that is, the accompanying fixture automatically flows away after the material is taken. This still has the problem that when the worker leaves for a short time and returns, there is no accompanying fixture to place the upper after the sole is stuck. Summary of the invention
[0003] The purpose of the present invention is to propose a method and device for diverting shoe lasts after sole sticking, so that when a worker leaves for a short time and returns, there is always an idle accompanying fixture waiting to place the shoe last after sole sticking, thereby effectively improving the production efficiency of the production line and meeting the production specifications of the production line.
[0004] The present invention is achieved through the following technical solutions:
[0005] A bottom-attaching diversion method is used to ensure that there is always an idle accompanying fixture that is blocked on the conveyor line. The accompanying fixture has a clamp located in the middle for placing shoe lasts without soles attached and two material placement positions located on both sides of the clamp for placing shoe lasts with soles attached. The conveyor line has multiple fixture positions, and the fixture position located between the first manual position and the second manual position is numbered as the second fixture position, and the next fixture position along the conveyor line direction is numbered as the first fixture position. The bottom-attaching diversion method includes the following steps:
[0006] Step S11, each accompanying fixture with material flows between fixture positions along the conveyor line, and is blocked when it flows to the No. 2 fixture position. The first worker removes the unsoled shoe last from the accompanying fixture with material located at the No. 2 fixture position and performs the sole-sticking operation. The accompanying fixture with material becomes an idle accompanying fixture, is released, and flows to the No. 1 fixture position and is then blocked;
[0007] Step S12, the second manual worker takes the unsoled shoe last from the traveling fixture with material located at the No. 2 fixture position and performs the sole-sticking operation, and the traveling fixture with material becomes an idle traveling fixture. When there are two consecutive idle traveling fixtures, the idle traveling fixture in front along the flow direction of the conveyor line is released, and the next traveling fixture is blocked, that is, the No. 1 fixture position releases the previous idle traveling fixture, and the current idle traveling fixture flows to the No. 1 fixture position and is blocked;
[0008] Step S13, the first worker or the second worker places the shoe last with the sole attached on the discharge position of the idle accompanying fixture of the No. 1 fixture position. If there is only one discharge position for placing the shoe last, the idle accompanying fixture is still blocked. When the shoe last is placed on both discharge positions, the idle accompanying fixture becomes a full accompanying fixture, and the full accompanying fixture is released, and then enters step S11 to perform the next cycle.
[0009] Furthermore, the conveyor line is provided with a plurality of two-person mode groups formed by a first worker and a second worker.
[0010] Furthermore, the conveyor line is provided with a first detection mechanism corresponding to the position of the second clamp and a second detection mechanism corresponding to the position of the first clamp. The first detection mechanism includes a first sensor, a second sensor and a third sensor. The first sensor is used to detect whether there is a shoe last on the clamp of the accompanying clamp located at the second clamp position. The second sensor and the third sensor are respectively used to detect whether there is a shoe last on the two discharge positions of the accompanying clamp located at the second clamp position. The second detection mechanism includes a fourth sensor and a fifth sensor. The fourth sensor and the fifth sensor are respectively used to detect whether there is a shoe last on the discharge position of the accompanying clamp located at the first clamp position.
[0011] The shoe last is clamped in the upper and lower parts of the shoe body, and the two shoe bodies are connected with the shoe body to form a circle around the shoe body, and the two shoe bodies are connected with the shoe body to form a circle around the shoe body.
[0012] Furthermore, two spaced grooves are formed at the lower end of the push plate, a limiting screw hole is arranged between the two grooves, and limiting nuts are arranged in the limiting screw holes from bottom to top. When the push plate is completely pushed back to the support block, the limiting nut contacts the block.
[0013] Furthermore, two blocking mechanisms and two proximity sensors are provided on the conveyor line, and the two blocking mechanisms correspond to the clamp position No. 1 and the clamp position No. 2 respectively. The blocking mechanism includes a second bracket arranged horizontally at the lower end of the conveyor line, a second telescopic member arranged vertically on the second bracket and extendable upward, a blocking block arranged at the upper end of the second telescopic member, and a blocking groove arranged at the lower end of the accompanying clamp for inserting the blocking block. When the accompanying clamp passes the proximity sensor, the second telescopic member extends upward to allow the blocking block to be inserted into the blocking groove, thereby blocking the accompanying clamp.
[0014] The present invention is also achieved through the following technical solutions:
[0015] A bottom-sticking diversion device based on any of the bottom-sticking diversion methods as described above, used to ensure that there is always a blocked idle accompanying fixture on the conveyor line, the accompanying fixture has a clamp located in the middle for placing unsoled shoe lasts and two discharge positions located on both sides of the clamp for placing shoe lasts with soles attached, including a control center, a plurality of fixture positions arranged on the conveyor line, a first detection mechanism and a second detection mechanism arranged on the conveyor line, two blocking mechanisms, two proximity sensors and a first release mechanism, the first detection mechanism corresponds to one of the fixture positions, the second detection mechanism corresponds to the adjacent fixture position of the fixture position along the conveyor line direction, the two blocking mechanisms correspond to the two adjacent fixture positions respectively, and the first release mechanism corresponds to one of the fixture positions. The first detection mechanism and the second detection mechanism are respectively connected to the input end of the control center to detect whether the accompanying fixture on the corresponding fixture position is a traveling fixture with material, an idle traveling fixture or a full traveling fixture. The proximity sensor is connected to the input end of the control center to detect whether there is a traveling fixture passing by. The output end of the control center is connected to the blocking mechanism and the first releasing mechanism. According to the detection results of the first detection mechanism, the second detection mechanism and the proximity sensor, the actions of the blocking mechanism and the first releasing mechanism are controlled to block the traveling fixture with material, block the idle traveling fixture, release the idle traveling fixture in front and block the idle traveling fixture in the back when there are two consecutive idle traveling fixtures, and release the full traveling fixture.
[0016] The present invention is also achieved through the following technical solutions:
[0017] A bottom-attaching diversion method is used to ensure that there is always an idle accompanying fixture that is blocked on a conveyor line. The accompanying fixture has a clamp located in the middle for placing shoe lasts that are not attached to the sole and two material discharge positions located on both sides of the clamp for placing shoe lasts that have been attached to the sole. The conveyor line has multiple fixture positions. The fixture position located between a first manual position and a second manual position is numbered as a second fixture position. The next fixture position of the second fixture position along the conveyor line direction is numbered as a first fixture position. The upper three fixture positions are numbered as a third fixture position, a fourth fixture position and a fifth fixture position, respectively. The fixture position located between a third manual position and a fourth manual position is numbered as a sixth fixture position. The upper three fixture positions of the sixth fixture position along the conveyor line direction are numbered as a seventh fixture position, an eighth fixture position and a ninth fixture position, respectively. The bottom-attaching diversion method comprises the following steps:
[0018] Step S21, each accompanying fixture with material flows between the fixture positions along the conveyor line, and the accompanying fixture with material on the sixth fixture position and the fifth fixture position is controlled not to be blocked, until the second to fifth fixture positions all have accompanying fixtures with material, and the accompanying fixtures with material on the second and sixth fixture positions are controlled to be blocked, the first manual person removes the unsoled shoe last from the accompanying fixture with material at the second fixture position and performs the sole attaching operation, and the accompanying fixture with material becomes an idle accompanying fixture, and the third manual person removes the unsoled shoe last from the accompanying fixture with material at the sixth fixture position and performs the sole attaching operation Operation, the traveling fixture with material becomes an idle traveling fixture, the idle traveling fixture at the No. 2 fixture position is released and flows to the No. 1 fixture position and then is blocked, the idle traveling fixture at the No. 6 fixture position is released and flows to the No. 5 fixture position and then is blocked, the traveling fixtures with material at the No. 3 fixture position and the No. 7 fixture position flow to the No. 2 fixture position and the No. 6 fixture position respectively, the traveling fixtures with material at the No. 4 fixture position and the No. 8 fixture position flow to the No. 3 fixture position and the No. 7 fixture position respectively, the traveling fixtures with material at the No. 5 fixture position and the No. 9 fixture position flow to the No. 4 fixture position and the No. 8 fixture position;
[0019] Step S22, the second worker removes the unsoled shoe last from the accompanying fixture with material at the No. 2 fixture position and performs the sole attaching operation, and the accompanying fixture with material becomes an idle accompanying fixture, and the fourth worker removes the unsoled shoe last from the accompanying fixture with material at the No. 6 fixture position and performs the sole attaching operation, and the accompanying fixture with material becomes an idle accompanying fixture. When there are two consecutive idle accompanying fixtures, the idle accompanying fixture in front of the conveyor line flow direction is released, and the latter accompanying fixture is blocked, that is, the original idle accompanying fixture at the No. 1 fixture position is released, and the No. 2 fixture is The current idle accompanying fixture of the fixture position is released and flows to the No. 1 fixture position and then is blocked, the original material accompanying fixture of the No. 3 fixture position flows to the No. 2 fixture position, the original material accompanying fixture of the No. 4 fixture position flows to the No. 3 fixture position, the original idle accompanying fixture of the No. 5 fixture position is released and flows to the No. 4 fixture position, the current idle accompanying fixture of the No. 6 fixture position is released and flows to the No. 5 fixture position and then is blocked, the original material accompanying fixture of the No. 7 fixture position flows to the No. 6 fixture position, and the original material accompanying fixture of the No. 8 fixture position flows to the No. 7 fixture position;
[0020] Step S23, the first worker and the second worker respectively place the shoe last with the sole attached on the unloading position of the idle accompanying fixture of the No. 1 fixture position, at which time the idle accompanying fixture of the No. 1 fixture position becomes a full accompanying fixture, the third worker and the fourth worker respectively place the shoe last with the sole attached on the unloading position of the idle accompanying fixture of the No. 5 fixture position, at which time the idle accompanying fixture of the No. 5 fixture position becomes a full accompanying fixture, and the first worker and the third worker respectively place the shoe last with the sole attached on the unloading position of the idle accompanying fixture of the No. 5 fixture position, at which time the idle accompanying fixture of the No. 5 fixture position becomes a full accompanying fixture, and the shoe last is not attached to the shoe last until the first worker and the third worker place the shoe last. After taking off the shoe lasts at the No. 2 fixture and the No. 6 fixture, the idle accompanying fixtures at the No. 2 fixture and the No. 6 fixture flow to the No. 1 fixture and the No. 5 fixture respectively, the original full accompanying fixture at the No. 5 fixture flows to the No. 4 fixture, the original idle accompanying fixture at the No. 4 fixture flows to the No. 3 fixture, the original accompanying fixture at the No. 3 fixture flows to the No. 2 fixture, and the original accompanying fixture at the No. 7 fixture flows to the No. 6 fixture;
[0021] Step S24, the second worker and the fourth worker respectively remove the shoe lasts from fixture position No. 2 and fixture position No. 6 and perform the sole sticking operation, the idle accompanying furniture at fixture position No. 2 and fixture position No. 6 flow to fixture position No. 1 and fixture position No. 5 respectively, the original idle accompanying fixture at fixture position No. 5 flows to fixture position No. 4, the original full accompanying fixture at fixture position No. 4 flows to fixture position No. 3, and the original idle accompanying fixture at fixture position No. 3 flows to fixture position No. 2. At this time, fixture position No. 2 does not perform a blocking action, and the conveyor line continues to operate until the full accompanying fixture at fixture position No. 4 flows to fixture position No. 1. At this time, fixture position No. 2 and fixture position No. 6 welcome new accompanying fixtures with material, and enter step S21 for the next cycle.
[0022] Furthermore, the conveyor line is provided with a plurality of four-person bottom-pasting groups consisting of a first worker to a fourth worker.
[0023] Furthermore, the conveyor line is fixedly provided with a first detection mechanism corresponding to the clamp position No. 2 and the clamp position No. 6, and a second detection mechanism corresponding to the clamp position No. 1 and the clamp position No. 5, respectively. The first detection mechanism includes a first sensor, a second sensor and a third sensor. The first sensor is used to detect whether there is a shoe last on the clamp of the accompanying clamp located at the clamp position No. 2 or the clamp position No. 6, the second sensor and the third sensor are used to detect whether there is a shoe last on the two discharge positions of the accompanying clamp located at the clamp position No. 2 or the clamp position No. 6, respectively. The second detection mechanism includes a fourth sensor and a fifth sensor. The fourth sensor and the fifth sensor are used to detect whether there is a shoe last on the discharge position of the accompanying clamp located at the clamp position No. 1 and the clamp position No. 5, respectively.
[0024] The present invention has the following beneficial effects:
[0025] 1. In the two-person mode of the present invention, the first worker first takes off the shoe last on the accompanying fixture with material at the No. 2 fixture position. At this time, the accompanying fixture with material becomes an idle accompanying fixture and is blocked at the No. 1 fixture position. The second worker takes off the shoe last on the accompanying fixture with material currently at the No. 2 fixture position. At this time, there are two consecutive idle accompanying fixtures, so the front idle accompanying fixture is released and the rear idle accompanying fixture is blocked at the No. 1 fixture position. After the first worker and the second worker complete the sole pasting, they put the shoe last into the two material placement positions of the idle accompanying fixture at the No. 1 fixture position respectively. At this time, the idle accompanying fixture becomes a full accompanying fixture and is released, and the process can continue in this way. During the second round of sole pasting, if one person leaves temporarily, the idle accompanying fixture at fixture position No. 1 can be released only after shoe lasts are placed at both material placement positions. Therefore, the worker who has not left can perform the sole pasting work of two consecutive shoe lasts alone. When the worker who has left returns, there is always an idle accompanying fixture waiting at fixture position No. 1, so the worker can directly continue the sole pasting work. In the case that there is no accompanying fixture with material when preparing to get off work, there will also be an idle accompanying fixture waiting, avoiding the problem that the worker has to send the shoe last after sole pasting to the sole pressing process by himself, thereby effectively improving the production efficiency of the production line and complying with the production specifications of the production line.
[0026] 2. For the four-person mode, the concept of the present invention is the same as that of the two-person mode. However, in order to speed up the pace and avoid the situation where the two people in front need to wait for materials after completing the bottoming, four clamp positions are set as a group, and the four clamp positions at the front along the conveyor line are controlled to be allocated with material accompanying clamps first, instead of simply copying the two-person mode, thereby effectively improving the production efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention is further described in detail below with reference to the accompanying drawings.
[0028] Figure 1 It is a schematic diagram of the two-person mode of the present invention.
[0029] Figure 2 It is a structural schematic diagram of the portable clamp, the first releasing mechanism, the first detecting mechanism and the second detecting mechanism of the present invention.
[0030] Figure 3 It is a schematic cross-sectional structural diagram of the portable clamp, the first releasing mechanism, the first detecting mechanism and the second detecting mechanism of the present invention.
[0031] Figure 4 It is a schematic diagram of the exploded structure of the card component of the present invention.
[0032] Figure 5 It is a structural schematic diagram of the blocking mechanism of the present invention.
[0033] Figure 6 It is another structural schematic diagram of the blocking mechanism of the present invention.
[0034] Figure 7 This is a flow chart of the bottom diversion method in Example 1 of the present invention.
[0035] Figure 8 It is a schematic diagram of the four-person mode of the present invention.
[0036] Fig. 9 This is a schematic diagram of the bottom pasting process.
[0037] Among them, 1. conveyor line; 11. first labor; 12. second labor; 13. third labor; 14. fourth labor; 15. No. 1 fixture position; 16. No. 2 fixture position; 17. No. 3 fixture position; 18. No. 4 fixture position; 19. No. 5 fixture position; 110. No. 6 fixture position; 111. No. 7 fixture position; 112. No. 8 fixture position; 2. accompanying fixture; 21. clamp; 211. support block; 212. clamp column; 213. spring; 214. clamp block; 215. push plate; 2151. strip hole; 2152. first Inclined surface; 2153, second inclined surface; 2154, limiting screw hole; 2155, limiting nut; 22, discharge position; 23, blocking groove; 3, shoe last; 4, first detection mechanism; 41, first sensor; 42, second sensor; 43, third sensor; 5, second detection mechanism; 51, fourth sensor; 52, fifth sensor; 6, first release mechanism; 61, first bracket; 62, first telescopic member; 7, blocking mechanism; 71, proximity sensor; 72, second bracket; 73, second telescopic member; 74, blocking block. DETAILED DESCRIPTION
[0038] Embodiment 1:
[0039] like Figures 1 to 6 As shown, for the two-person mode, the bottom-sticking diversion method is used to ensure that there is always a blocked idle accompanying fixture 2 on the conveyor line, so that when one of the first worker 11 and the second worker 12 arranged along the transmission direction of the conveyor line 1 leaves or is about to go off work, the worker does not have to send the bottom-sticked shoe last 3 to the bottom pressing process by himself due to the lack of an idle accompanying fixture 2. The portable fixture 2 has a clamp 21 located in the middle for placing the shoe last 3 without sole attached and two discharge positions 22 located on both sides of the clamp 21 for placing the shoe last 3 with sole attached. When the shoe last 3 is set on the clamp 21, the portable fixture 2 is a portable fixture 2 with material. When the shoe last 3 on the clamp 21 is removed and the shoe last 3 with sole attached is not placed in the two discharge positions 22, the portable fixture 2 is an idle portable fixture 2. When the shoe last 3 on the clamp 21 is removed and the shoe last 3 with sole attached is placed in the two discharge positions 22, the portable fixture 2 is a full portable fixture 2.
[0040] There are multiple clamp positions on the conveyor line 1, and each accompanying clamp 2 flows between different clamp positions along the conveyor line 1. The clamp position between the first manual 11 and the second manual 12 is numbered as the second clamp position 16, and the next clamp position along the conveyor line 1 is numbered as the first clamp position 15. The conveyor line 1 is provided with a first detection mechanism 4 corresponding to the second clamp position 16 and a second detection mechanism 5 corresponding to the first clamp position 15. The conveyor line 1 is also provided with a first release mechanism 6 corresponding to the second clamp position 16. The conveyor line 1 is provided with two blocking mechanisms 7 and two proximity sensors 71, and the two blocking mechanisms 7 correspond to the first clamp position 15 and the second clamp position 16, respectively.
[0041] Specifically, the first release mechanism 6 includes a first bracket 61 arranged on the conveyor line 1 and extending upward, a first telescopic member 62 arranged longitudinally and horizontally on the first bracket 61, the first telescopic member 62 is a cylinder, and a stop block is arranged at the protruding end of the cylinder, and the clamping member 21 includes a support block 211 arranged on the accompanying fixture 2 and hollow at the bottom, two clamping columns 212 arranged vertically and spaced apart on the support block 211, a shoe last 3 arranged on the upper part of the two clamping columns 212, two springs 213 respectively arranged between the two clamping columns 212 and the accompanying fixture 2, a clamping block 214 arranged horizontally and horizontally on the clamping column 212 and located in the hollow of the support block 211, and a push plate 21 arranged longitudinally and horizontally in the hollow of the support block 211. 5. The push plate 215 has two strip-shaped holes 2151 respectively corresponding to the two clamping columns 212. A clamping groove is formed at the lower end of the push plate 215. The clamping groove has a first inclined surface 2152 extending downward in a direction close to the first telescopic member 62, and a second inclined surface 2153 arranged at the high end of the first inclined surface 2152 and extending downward. When the clamping block 214 is located at the connection between the first inclined surface 2152 and the second inclined surface 2153, the push plate 215 extends out of the support block 211, and the two clamping columns 212 are located at the highest position to clamp the shoe last 3. When the first telescopic member 62 extends to push the push plate 215 back to the support block 211, the first inclined surface 2152 presses the clamping block 214 downward to drive the clamping column 212 to move downward, so that the shoe last 3 can be removed. Two spaced grooves are formed at the lower end of the push plate 215, and a limit screw hole 2154 is arranged between the two grooves. A limit nut 2155 is arranged from bottom to top in the limit screw hole 2154. When the push plate 215 is completely pushed back to the support block 211, the limit nut 2155 contacts the block 214. The specific structure of the clamping column 212 and the clamping column 212 and the shoe last 3 is the prior art.
[0042] The first detection mechanism 4 includes a first sensor 41, a second sensor 42 and a third sensor 43. The first sensor 41 is used to detect whether there is a shoe last 3 on the clamp 21 of the accompanying fixture 2 located at the second fixture position 16. The second sensor 42 and the third sensor 43 are respectively used to detect whether there is a shoe last 3 on the two discharge positions 22 of the accompanying fixture 2 located at the second fixture position 16. More specifically, the first sensor 41, the second sensor 42 and the third sensor 43 are all arranged on the first bracket 61. The second detection mechanism 5 includes a fourth sensor 51 and a fifth sensor 52. The fourth sensor 51 and the fifth sensor 52 are respectively used to detect whether there is a shoe last 3 at the discharge position 22 of the accompanying fixture 2 located at the first fixture position 15.
[0043] The blocking mechanism 7 includes a second bracket 72 disposed horizontally at the lower end of the conveyor line 1, a second telescopic member 73 disposed vertically on the second bracket 72 and capable of extending upward, a blocking block 74 disposed at the upper end of the second telescopic member 73, and a blocking groove 23 disposed at the lower end of the portable fixture 2 for inserting the blocking block 74. When the portable fixture 2 passes the proximity sensor 71, the second telescopic member 73 extends upward to allow the blocking block 74 to be inserted into the blocking groove 23, thereby blocking the portable fixture 2. In this embodiment, the second telescopic member 73 may be a cylinder.
[0044] In order to realize the control of the portable fixture 2, a control center is also provided in this embodiment, the first detection mechanism 4, the second detection mechanism 5 and the proximity sensor 71 are respectively connected to the input end of the control center, and the output end of the control center is connected to the blocking mechanism 7 and the first release mechanism 6, and the actions of the blocking mechanism 7 and the first release mechanism 6 are controlled according to the detection results of the first detection mechanism 4, the second detection mechanism 5 and the proximity sensor 71. The control center can be an industrial computer or a CPU.
[0045] like Figure 7 As shown, the bottom diversion method includes the following steps:
[0046] Step S11, each carrying fixture 2 with material flows between fixture positions along the conveyor line 1, and is blocked by the corresponding blocking mechanism 7 when it flows to the second fixture position 16, the first releasing mechanism 6 is actuated to enable the shoe last 3 of the carrying fixture 2 with material at the second fixture position 16 to be removed, the first manual operation 11 removes the unsoled shoe last 3 and performs a sole-sticking operation, the carrying fixture 2 with material becomes an idle carrying fixture 2, is released, and flows to the first fixture position 15, and is blocked by the corresponding blocking mechanism 7, the second fixture position 16 welcomes a new carrying fixture 2 with material and blocks the new carrying fixture 2 with material;
[0047] Step S12, the second worker 12 removes the unsoled shoe last 3 from the traveling fixture 2 with material located at the second fixture position 16 and performs the sole-sticking operation, and the traveling fixture 2 with material becomes an idle traveling fixture 2. When there are two consecutive idle traveling fixtures 2, the idle traveling fixture 2 in front of the conveyor line 1 in the flow direction is released, and the next traveling fixture 2 is blocked, that is, the first fixture position 15 releases the previous idle traveling fixture 2, and the current idle traveling fixture 2 flows to the first fixture position 15 and is blocked;
[0048] Step S13, the first worker 11 or the second worker 12 places the shoe last 3 with the sole attached on the discharge position 22 of the idle accompanying fixture 2 of the first fixture position 15 (the shoe last 3 with the sole attached is placed facing down). If there is only one discharge position 22 for placing the shoe last 3, the idle accompanying fixture 2 is still blocked. When the shoe last 3 is placed in the two discharge positions 22, the idle accompanying fixture 2 becomes a full accompanying fixture 2, and the full accompanying fixture 2 is released, and then enters step S11 for the next cycle.
[0049] Embodiment 2:
[0050] The difference between this embodiment and the first embodiment is that:
[0051] The conveyor line 1 of the present embodiment is provided with a plurality of two-person mode groups formed by a first worker 11 and a second worker 12 .
[0052] Embodiment three:
[0053] The difference between this embodiment and the first embodiment is that:
[0054] like Figure 8 As shown, this embodiment is a four-person mode: a first worker 11, a second worker 12, a third worker 13 and a fourth worker 14 are provided on the conveyor line 1, and a plurality of fixture positions are provided on the conveyor line 1, the fixture position between the first worker 11 and the second worker 12 is numbered as fixture position No. 2 16, the next fixture position of fixture position No. 2 16 along the direction of the conveyor line 1 is numbered as fixture position No. 1 15, the upper three fixture positions are numbered as fixture position No. 3 17, fixture position No. 4 18 and fixture position No. 5 19 along the opposite direction of the conveyor line 1, the fixture position between the third worker 13 and the fourth worker 14 is numbered as fixture position No. 6 110, the upper three fixture positions of fixture position No. 6 110 along the direction of the conveyor line 1 are numbered as fixture position No. 7 111, fixture position No. 8 112 and fixture position No. 9 along the opposite direction of the conveyor line 1.
[0055] The conveyor line 1 is fixedly provided with two first detection mechanisms 4 corresponding to the second clamp position 16 and the sixth clamp position 110, two second detection mechanisms 5 corresponding to the first clamp position 15 and the fifth clamp position 19, and four blocking mechanisms 7 corresponding to the second clamp position 16, the first clamp position 15, the sixth clamp position 110 and the fifth clamp position 19. The specific structure of the first detection mechanism 4 is the same as that of the first detection mechanism 4 in the first embodiment, and specifically includes a first sensor 41, a second sensor 42 and a third sensor 43. The first sensor 41 is used to detect the second clamp position 16. Or whether there is a shoe last 3 on the clamp 21 of the accompanying fixture 2 at the No. 6 fixture position 110, the second sensor 42 and the third sensor 43 are respectively used to detect whether there is a shoe last 3 on the two discharge positions 22 of the accompanying fixture 2 at the No. 2 fixture position 16 or the No. 6 fixture position 110, and the specific structure of the second detection mechanism 5 is the same as the second detection mechanism 5 of the first embodiment, including a fourth sensor 51 and a fifth sensor 52, and the fourth sensor 51 and the fifth sensor 52 are respectively used to detect whether there is a shoe last 3 on the discharge position 22 of the accompanying fixture 2 at the No. 1 fixture position 15 and the No. 5 fixture position 19. The specific structure of the blocking mechanism 7 is also the same as the blocking mechanism 7 of the first embodiment.
[0056] The bottom diversion method includes the following steps:
[0057] Step S21, each carrying fixture 2 with material flows between the fixture positions along the conveyor line 1, and the carrying fixture 2 with material on the sixth fixture position 110 and the fifth fixture position 19 is controlled not to be blocked, until the second fixture position 16 to the fifth fixture position 19 all have the carrying fixture 2 with material, and the carrying fixture 2 with material on the second fixture position 16 and the sixth fixture position 110 is controlled to be blocked, so as to first allocate the effective carrying fixture 2 on the four fixture positions corresponding to the two people in the front along the conveyor line 1, and then allocate the effective carrying fixture 2 on the four fixture positions corresponding to the other two people, the first worker 11 removes the unsoled shoe last 3 from the carrying fixture 2 with material at the second fixture position 16 and performs the sole-sticking operation, and the carrying fixture 2 with material becomes an idle carrying fixture 2, and the third worker 13 removes the unsoled shoe last 3 from the carrying fixture 2 at the second fixture position 16 The shoe last 3 without sole affixing is taken off from the traveling fixture 2 with material in fixture position 110 and the sole affixing operation is performed, and the traveling fixture 2 with material becomes an idle traveling fixture 2, the idle traveling fixture 2 in fixture position No. 2 16 is released and flows to fixture position No. 1 15 and then is blocked, the idle traveling fixture 2 in fixture position No. 6 110 is released and flows to fixture position No. 5 19 and then is blocked, the traveling fixture 2 with material in fixture position No. 3 17 and fixture position No. 7 111 flows to fixture position No. 2 16 and fixture position No. 6 110 respectively, the traveling fixture 2 with material in fixture position No. 4 18 and fixture position No. 8 112 flows to fixture position No. 3 17 and fixture position No. 7 111 respectively, the traveling fixture 2 with material in fixture position No. 5 19 and fixture position No. 9 flows to fixture position No. 4 18 and fixture position No. 8 112;
[0058] Step S22, the second worker 12 removes the unsoled shoe last 3 from the traveling fixture 2 with material at the second fixture position 16 and performs the sole attaching operation, and the traveling fixture 2 with material becomes an idle traveling fixture 2, the fourth worker 14 removes the unsoled shoe last 3 from the traveling fixture 2 with material at the sixth fixture position 110 and performs the sole attaching operation, and the traveling fixture 2 with material becomes an idle traveling fixture 2, when there are two consecutive idle traveling fixtures 2, the idle traveling fixture 2 in the flow direction of the conveyor line 1 is released, and the next traveling fixture 2 is blocked, that is, the original idle traveling fixture 2 at the first fixture position 15 is released, and the current idle traveling fixture 2 at the second fixture position 16 The idle accompanying fixture 2 is released and flows to the first fixture position 15 and is then blocked, the original accompanying fixture 2 of the third fixture position 17 flows to the second fixture position 16, the original accompanying fixture 2 of the fourth fixture position 18 flows to the third fixture position 17, the original idle accompanying fixture 2 of the fifth fixture position 19 is released and flows to the fourth fixture position 18, the current idle accompanying fixture 2 of the sixth fixture position 110 is released and flows to the fifth fixture position 19 and is then blocked, the original accompanying fixture 2 of the seventh fixture position 111 flows to the sixth fixture position 110, and the original accompanying fixture 2 of the eighth fixture position 112 flows to the seventh fixture position 111;
[0059] Step S23, the first worker 11 and the second worker 12 respectively place the shoe last 3 with the sole attached on the discharge position 22 of the idle accompanying fixture 2 of the No. 1 fixture position 15, at which time the idle accompanying fixture 2 of the No. 1 fixture position 15 becomes a full accompanying fixture 2, the third worker 13 and the fourth worker 14 respectively place the shoe last 3 with the sole attached on the discharge position 22 of the idle accompanying fixture 2 of the No. 5 fixture position 19, at which time the idle accompanying fixture 2 of the No. 5 fixture position 19 becomes a full accompanying fixture 2, and the first worker 11 and the third worker 13 respectively take After the shoe last 3 of the second fixture position 16 and the sixth fixture position 110 is placed, the idle accompanying fixture 2 of the second fixture position 16 and the sixth fixture position 110 flows to the first fixture position 15 and the fifth fixture position 19 respectively, the original full accompanying fixture 2 of the fifth fixture position 19 flows to the fourth fixture position 18, the original idle accompanying fixture 2 of the fourth fixture position 18 flows to the third fixture position 17, the original accompanying fixture 2 of the third fixture position flows to the second fixture position 16, and the original accompanying fixture 2 of the seventh fixture position 111 flows to the sixth fixture position 110;
[0060] In step S24, the second worker 12 and the fourth worker 14 remove the shoe last 3 from the second fixture position 16 and the sixth fixture position 110 respectively and perform the bottom sticking operation. The idle accompanying furniture of the second fixture position 16 and the sixth fixture position 110 flow to the first fixture position 15 and the fifth fixture position 19 respectively. The original idle accompanying fixture 2 of the fifth fixture position 19 flows to the fourth fixture position 18. The original full accompanying fixture 2 of the fourth fixture position 18 flows to the third fixture position 17. The original idle accompanying fixture 2 of the third fixture position 17 flows to the second fixture position 16. At this time, the second fixture position 16 does not perform a blocking action, and the conveyor line 1 continues to operate until the full accompanying fixture 2 of the fourth fixture position flows to the first fixture position 15. At this time, the second fixture position 16 and the sixth fixture position 110 welcome new accompanying fixtures 2 with material, and enter step S21 for the next cycle.
[0061] In the four-person mode, if the two people on the left or the two people on the right are busy at the same time, the blocking mechanism 7 corresponding to the fifth clamp position 19 and the sixth clamp position 110 can be controlled not to act, thereby converting the four-person mode into the two-person mode.
[0062] Embodiment 4:
[0063] The difference between this embodiment and the third embodiment is that:
[0064] In this embodiment, a plurality of four-person mode groups are arranged on the conveyor line 1 .
[0065] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of implementation of the present invention. That is, equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the specification should still fall within the scope covered by the patent of the present invention.
Claims
1. A method for diverting the flow by attaching the sole, which is used to ensure that there is always an idle accompanying fixture on the conveyor line. The accompanying fixture has a clamp located in the middle for placing the shoe last without attaching the sole and two discharge positions located on both sides of the clamp for placing the shoe last with attaching the sole, characterized in that: There are multiple fixture positions on the conveyor line. The fixture position between the first manual and the second manual is numbered as the second fixture position, and the next fixture position along the conveyor line is numbered as the first fixture position. The bottom diversion method includes the following steps: Step S11, each accompanying fixture with material flows between fixture positions along the conveyor line, and is blocked when it flows to the No. 2 fixture position. The first worker removes the unsoled shoe last from the accompanying fixture with material located at the No. 2 fixture position and performs the sole-sticking operation. The accompanying fixture with material becomes an idle accompanying fixture, is released, and flows to the No. 1 fixture position and is then blocked; Step S12, the second manual worker takes the unsoled shoe last from the traveling fixture with material located at the No. 2 fixture position and performs the sole-sticking operation, and the traveling fixture with material becomes an idle traveling fixture. When there are two consecutive idle traveling fixtures, the idle traveling fixture in front along the flow direction of the conveyor line is released, and the next traveling fixture is blocked, that is, the No. 1 fixture position releases the previous idle traveling fixture, and the current idle traveling fixture flows to the No. 1 fixture position and is blocked; Step S13, the first worker or the second worker places the shoe last with the sole attached on the discharge position of the idle accompanying fixture of the No. 1 fixture position. If there is only one discharge position for placing the shoe last, the idle accompanying fixture is still blocked. When the shoe last is placed on both discharge positions, the idle accompanying fixture becomes a full accompanying fixture, and the full accompanying fixture is released, and then enters step S11 to perform the next cycle.
2. A bottom diversion method according to claim 1, characterized in that: The conveyor line is provided with a plurality of two-person mode groups formed by a first worker and a second worker.
3. A bottom diversion method according to claim 1, characterized in that: The conveyor line is provided with a first detection mechanism corresponding to the position of the second clamp and a second detection mechanism corresponding to the position of the first clamp. The first detection mechanism includes a first sensor, a second sensor and a third sensor. The first sensor is used to detect whether there is a shoe last on the clamp of the accompanying clamp located at the second clamp position. The second sensor and the third sensor are respectively used to detect whether there is a shoe last on the two discharge positions of the accompanying clamp located at the second clamp position. The second detection mechanism includes a fourth sensor and a fifth sensor. The fourth sensor and the fifth sensor are respectively used to detect whether there is a shoe last on the discharge position of the accompanying clamp located at the first clamp position.
4. A bottom diversion method according to claim 1, 2 or 3, characterized in that: The conveyor line is provided with a first releasing mechanism corresponding to the position of the second clamp, the first releasing mechanism comprising a first bracket arranged on the conveyor line and extending upward, a first telescopic member arranged longitudinally and horizontally on the first bracket, and the clamping member comprises a support block arranged on the accompanying clamp and hollow at the bottom, two clamping columns arranged vertically and spaced apart on the support block, two springs respectively arranged between the two clamping columns and the accompanying clamp, a clamping block arranged transversely and horizontally on the clamping column and located in the hollow of the support block, and a push plate arranged longitudinally and horizontally in the hollow of the support block, the push plate has two shaped holes respectively corresponding to the two clamping columns, a clamping groove is formed at the lower end of the push plate, the clamping groove has a first inclined surface extending downward in a direction close to the first telescopic member, and a second inclined surface arranged at the high end of the first inclined surface and extending downward, when the clamping block is located at the connection between the first inclined surface and the second inclined surface, the push plate extends out of the support block, and the two clamping columns are located at the highest position to clamp the shoe last, and when the first telescopic member extends to push the push plate back to the support block, the first inclined surface squeezes the clamping block downward to drive the clamping column to move downward, so that the shoe last can be removed.
5. A bottom diversion method according to claim 4, characterized in that: Two spaced grooves are formed at the lower end of the push plate, a limiting screw hole is arranged between the two grooves, and limiting nuts are arranged from bottom to top in the limiting screw holes. When the push plate is completely pushed back to the support block, the limiting nut contacts the block.
6. A bottom diversion method according to claim 1, 2 or 3, characterized in that: Two blocking mechanisms and two proximity sensors are arranged on the conveyor line, and the two blocking mechanisms correspond to the No. 1 clamp position and the No. 2 clamp position respectively. The blocking mechanism includes a second bracket arranged horizontally at the lower end of the conveyor line, a second telescopic member arranged vertically on the second bracket and extendable upward, a blocking block arranged at the upper end of the second telescopic member, and a blocking groove arranged at the lower end of the accompanying clamp for the blocking block to be inserted. When the accompanying clamp passes the proximity sensor, the second telescopic member extends upward to allow the blocking block to be inserted into the blocking groove, thereby blocking the accompanying clamp.
7. A bottom-attaching diversion device based on the bottom-attaching diversion method according to any one of claims 1 to 6, used to ensure that there is always an idle accompanying fixture that is blocked on the conveyor line, and the accompanying fixture has a clamp located in the middle for placing unattached shoe lasts and two discharge positions located on both sides of the clamp for placing shoe lasts with attached soles, characterized in that: The utility model comprises a control center, a plurality of fixture positions arranged on a conveying line, a first detection mechanism and a second detection mechanism arranged on the conveying line, two blocking mechanisms, two proximity sensors and a first releasing mechanism, wherein the first detection mechanism corresponds to one of the fixture positions, the second detection mechanism corresponds to an adjacent fixture position of the fixture position along the conveying line direction, the two blocking mechanisms correspond to the two adjacent fixture positions respectively, the first opening mechanism corresponds to the one of the fixture positions, the first detection mechanism and the second detection mechanism are respectively connected to the input end of the control center to detect whether the accompanying fixture on the corresponding fixture position is an accompanying fixture with material, an idle accompanying fixture or a full accompanying fixture, the proximity sensor is connected to the input end of the control center to detect whether an accompanying fixture passes by, the output end of the control center is connected to the blocking mechanism and the first releasing mechanism, and the actions of the blocking mechanism and the first releasing mechanism are controlled according to the detection results of the first detection mechanism, the second detection mechanism and the proximity sensor to realize blocking the accompanying fixture with material, blocking the idle accompanying fixture, releasing the idle accompanying fixture in front and blocking the idle accompanying fixture in the back when there are two consecutive idle accompanying fixtures, and releasing the full accompanying fixture.
8. A method for diverting the flow by attaching the sole, which is used to ensure that there is always an idle accompanying fixture on the conveyor line. The accompanying fixture has a clamp located in the middle for placing the shoe lasts without attaching the sole and two discharge positions located on both sides of the clamp for placing the shoe lasts with attached soles, characterized in that: There are multiple fixture positions on the conveyor line. The fixture position between the first and second manual positions is numbered as fixture position No.
2. The next fixture position of fixture position No. 2 along the conveyor line direction is numbered as fixture position No.
1. The upper three fixture positions are numbered as fixture position No. 3, fixture position No. 4 and fixture position No. 5 respectively. The fixture position between the third and fourth manual positions is numbered as fixture position No.
6. The upper three fixture positions of fixture position No. 6 along the conveyor line direction are numbered as fixture position No. 7, fixture position No. 8 and fixture position No. 9 respectively. The bottom diversion method includes the following steps: Step S21, each accompanying fixture with material flows between the fixture positions along the conveyor line, and the accompanying fixture with material on the sixth fixture position and the fifth fixture position is controlled not to be blocked, until the second to fifth fixture positions all have accompanying fixtures with material, and the accompanying fixtures with material on the second and sixth fixture positions are controlled to be blocked, the first manual person removes the unsoled shoe last from the accompanying fixture with material at the second fixture position and performs the sole attaching operation, and the accompanying fixture with material becomes an idle accompanying fixture, and the third manual person removes the unsoled shoe last from the accompanying fixture with material at the sixth fixture position and performs the sole attaching operation Operation, the traveling fixture with material becomes an idle traveling fixture, the idle traveling fixture at the No. 2 fixture position is released and flows to the No. 1 fixture position and then is blocked, the idle traveling fixture at the No. 6 fixture position is released and flows to the No. 5 fixture position and then is blocked, the traveling fixtures with material at the No. 3 fixture position and the No. 7 fixture position flow to the No. 2 fixture position and the No. 6 fixture position respectively, the traveling fixtures with material at the No. 4 fixture position and the No. 8 fixture position flow to the No. 3 fixture position and the No. 7 fixture position respectively, the traveling fixtures with material at the No. 5 fixture position and the No. 9 fixture position flow to the No. 4 fixture position and the No. 8 fixture position; Step S22, the second worker removes the unsoled shoe last from the accompanying fixture with material at the No. 2 fixture position and performs the sole attaching operation, and the accompanying fixture with material becomes an idle accompanying fixture, and the fourth worker removes the unsoled shoe last from the accompanying fixture with material at the No. 6 fixture position and performs the sole attaching operation, and the accompanying fixture with material becomes an idle accompanying fixture. When there are two consecutive idle accompanying fixtures, the idle accompanying fixture in front of the conveyor line flow direction is released, and the latter accompanying fixture is blocked, that is, the original idle accompanying fixture at the No. 1 fixture position is released, and the No. 2 fixture is The current idle accompanying fixture of the fixture position is released and flows to the No. 1 fixture position and then is blocked, the original material accompanying fixture of the No. 3 fixture position flows to the No. 2 fixture position, the original material accompanying fixture of the No. 4 fixture position flows to the No. 3 fixture position, the original idle accompanying fixture of the No. 5 fixture position is released and flows to the No. 4 fixture position, the current idle accompanying fixture of the No. 6 fixture position is released and flows to the No. 5 fixture position and then is blocked, the original material accompanying fixture of the No. 7 fixture position flows to the No. 6 fixture position, and the original material accompanying fixture of the No. 8 fixture position flows to the No. 7 fixture position; Step S23, the first worker and the second worker respectively place the shoe last with the sole attached on the unloading position of the idle accompanying fixture of the No. 1 fixture position, at which time the idle accompanying fixture of the No. 1 fixture position becomes a full accompanying fixture, the third worker and the fourth worker respectively place the shoe last with the sole attached on the unloading position of the idle accompanying fixture of the No. 5 fixture position, at which time the idle accompanying fixture of the No. 5 fixture position becomes a full accompanying fixture, and the first worker and the third worker respectively place the shoe last with the sole attached on the unloading position of the idle accompanying fixture of the No. 5 fixture position, at which time the idle accompanying fixture of the No. 5 fixture position becomes a full accompanying fixture, and the shoe last is not attached to the shoe last until the first worker and the third worker place the shoe last. After taking off the shoe lasts at the No. 2 fixture and the No. 6 fixture, the idle accompanying fixtures at the No. 2 fixture and the No. 6 fixture flow to the No. 1 fixture and the No. 5 fixture respectively, the original full accompanying fixture at the No. 5 fixture flows to the No. 4 fixture, the original idle accompanying fixture at the No. 4 fixture flows to the No. 3 fixture, the original accompanying fixture at the No. 3 fixture flows to the No. 2 fixture, and the original accompanying fixture at the No. 7 fixture flows to the No. 6 fixture; Step S24, the second worker and the fourth worker respectively remove the shoe lasts from fixture position No. 2 and fixture position No. 6 and perform the sole sticking operation, the idle accompanying furniture at fixture position No. 2 and fixture position No. 6 flow to fixture position No. 1 and fixture position No. 5 respectively, the original idle accompanying fixture at fixture position No. 5 flows to fixture position No. 4, the original full accompanying fixture at fixture position No. 4 flows to fixture position No. 3, and the original idle accompanying fixture at fixture position No. 3 flows to fixture position No.
2. At this time, fixture position No. 2 does not perform a blocking action, and the conveyor line continues to operate until the full accompanying fixture at fixture position No. 4 flows to fixture position No.
1. At this time, fixture position No. 2 and fixture position No. 6 welcome new accompanying fixtures with material, and enter step S21 for the next cycle.
9. A bottom diversion method according to claim 8, characterized in that: The conveyor line is provided with a plurality of four-person bottom-pasting groups formed by a first worker to a fourth worker.
10. A bottom diversion method according to claim 8 or 9, characterized in that: The conveyor line is fixedly provided with a first detection mechanism corresponding to the second clamp position and the sixth clamp position, and a second detection mechanism corresponding to the first clamp position and the fifth clamp position, respectively. The first detection mechanism includes a first sensor, a second sensor and a third sensor. The first sensor is used to detect whether there is a shoe last on the clamp of the accompanying clamp located at the second clamp position or the sixth clamp position, the second sensor and the third sensor are used to detect whether there is a shoe last on the two discharge positions of the accompanying clamp located at the second clamp position or the sixth clamp position, and the second detection mechanism includes a fourth sensor and a fifth sensor. The fourth sensor and the fifth sensor are used to detect whether there is a shoe last on the discharge position of the accompanying clamp located at the first clamp position and the fifth clamp position, respectively.
Citation Information
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