Efficient and energy-saving packing belt production line full-automatic cooling device

Abstract

The efficient and energy-saving packing belt production line full-automatic cooling device comprises a treatment box, a spraying chamber, an immersing chamber and an air cooling chamber are sequentially arranged in the treatment box, and an assembling chamber is arranged at the bottom of the treatment box. The device further comprises a spraying pipe network, a cooling pipe network A, a cooling pipe network B and a cold water tank, the spraying pipe network is erected at the top of the spraying chamber, the cooling pipe network A is communicated with the spraying chamber and the immersion chamber, an overflow port is formed in the side wall of the immersion chamber, the cooling pipe network B is communicated with the overflow port and the cold water tank, and the cold water tank is connected with the spraying pipe network through a water supply pipe. In addition, the device further comprises a cooling assembly A and a cooling assembly B which are used for cooling the cooling pipe network A and the cooling pipe network B respectively, and an air cooling assembly used for cooling the packing belt passing through the air cooling chamber. The cooling effect in the packing belt production process is remarkably improved, meanwhile, the cooling device has obvious advantages in the aspects of energy conservation, maintenance and environmental protection, and the cooling device has wide application prospects.

Description

Technical Field

[0001] The invention relates to the technical field of strapping tape production, in particular to a highly efficient and energy-saving fully automatic cooling device for a strapping tape production line. Background Art

[0002] In the production process of strapping tape, the role of cooling devices is crucial. At present, traditional cooling methods mainly rely on spraying and immersion cooling. These methods are used to cool and shape the extruded strapping tape. Although they can meet basic needs to a certain extent, they have many limitations. First, the efficiency of spraying and immersion cooling is low, and it is usually difficult to cool the strapping tape to room temperature in a short time. This not only prolongs the production cycle, but may also affect the subsequent production process, resulting in a decrease in overall production efficiency.

[0003] Secondly, when water cooling is used, moisture often remains on the surface of the strapping tape, which affects the subsequent winding and packaging processes. Residual moisture can easily cause the strapping tape to stick together, which in turn affects the quality and stability of the packaging and increases the risk of rework. At the same time, wet strapping tape may cause problems such as mold or deterioration during storage and transportation, further increasing production costs.

[0004] In addition, the automation level of existing cooling devices is generally low. During the cooling process, impurities and residual materials are often mixed in the cooling water, resulting in a decrease in cooling effect. These impurities and residual materials not only affect the cooling efficiency, but also require manual regular cleaning, which increases the complexity and cost of maintenance work. Frequent manual maintenance not only wastes time, but may also have an adverse effect on the continuous operation of the production line and reduce production efficiency.

[0005] Finally, traditional cooling devices often fail to effectively recycle and utilize the remaining heat when processing cooling water after heat exchange. Directly discharging cooling water after use not only causes a large amount of energy waste, but also imposes a certain burden on the environment. Therefore, the current strapping cooling solution urgently needs innovation to improve cooling efficiency, realize the recycling of cooling water, reduce labor maintenance costs, and thus improve the automation level and economic benefits of the overall production line.

[0006] In view of these problems, it is particularly important to develop an efficient and energy-saving fully automatic cooling device. The device should have the characteristics of efficient cooling capacity, high degree of automation, and strong ability to reuse waste heat, so as to improve the shortcomings of the existing cooling method and improve the overall efficiency and sustainability of the strapping production line. Summary of the invention

[0007] In view of the above-mentioned shortcomings in the prior art, the purpose of the present invention is to provide a highly efficient and energy-saving fully automatic cooling device for a strapping tape production line, which not only improves the cooling effect during the strapping tape production process, but also shows significant advantages in energy saving, maintenance and environmental protection, and has broad application prospects.

[0008] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a highly efficient and energy-saving fully automatic cooling device for a strapping tape production line, comprising a processing box, in which a spray chamber, an immersion chamber, and an air cooling chamber are arranged in sequence along the strapping tape transmission direction, and an assembly chamber is also provided at the bottom of the processing box.

[0009] It also includes a spray pipe network and a cooling pipe network A, a cooling pipe network B, and a cold water tank assembled in the assembly room. The spray pipe network is installed on the top of the spray room. The two ends of the cooling pipe network A are respectively connected with the spray room and the immersion room. The side wall of the immersion room is provided with an overflow port. The two ends of the cooling pipe network B are respectively connected with the overflow port and the cold water tank. The cold water tank is connected with the spray pipe network through a water supply pipe.

[0010] It also includes a cooling component A and a cooling component B installed in the assembly room. The cooling component A is arranged outside the cooling pipe network A and is used to cool the cooling pipe network A. The cooling component B is arranged outside the cooling pipe network B and is used to cool the cooling pipe network B.

[0011] It also includes an air cooling component, which is used to cool the packaging belt passing through the air cooling chamber.

[0012] In some of the implementations, in order to ensure that the strapping tape can be stably transmitted in the spray chamber, immersion chamber, and air-cooling chamber, and to achieve stable transfer in each chamber, the following technical solutions are provided.

[0013] It also includes a transfer roller, a support roller A, a support roller B, and a guide roller rotatably installed in the processing box. The transfer roller is rotatably installed at the upstream end of the spray chamber, the connection between the spray chamber and the immersion chamber, and the connection between the immersion chamber and the air-cooling chamber. A plurality of groups of support rollers A arranged in a horizontal direction are rotatably installed in the spray chamber, a plurality of groups of support rollers B are rotatably installed in the immersion chamber, and a plurality of groups of guide rollers arranged at different heights are rotatably installed in the air-cooling chamber. The packing belt is arranged to bypass each group of transfer rollers, support rollers A, support rollers B, and guide rollers in sequence.

[0014] In some of the implementations, in order to achieve synchronous cooling and shaping of multiple strapping tapes to improve the efficiency of strapping tape processing and reduce production costs, the following technical solutions are provided.

[0015] The transfer roller, the support roller A, the support roller B and the guide roller are evenly provided with a plurality of groups of annular grooves arranged along the axial direction, and the packing belts are arranged in the annular grooves.

[0016] In some of the implementations, when the extruded strapping tape is cooled and shaped in a spray chamber or an immersion chamber, the residual material brought out by the strapping tape will be flushed and cleaned into the spray chamber or the immersion chamber after cooling. In order to prevent the residual material from clogging the pipe networks with the movement of water, the following technical solution is provided.

[0017] A retention plate is fixedly installed at the overflow port, a water collecting cover is fixedly installed at the overflow port, the water collecting cover is connected with the cooling pipe network B, an arc-shaped trough A is arranged at the bottom of the spray chamber, an arc-shaped trough B is arranged at the bottom of the immersion chamber, water filtering holes are evenly opened on the arc-shaped trough A, a water collecting trough is fixedly connected to the periphery of the arc-shaped trough A, and the cooling pipe network A is connected with the water collecting trough.

[0018] It also includes a debris removal component, and the arc-shaped sink trough A and the arc-shaped sink trough B are both equipped with the debris removal component.

[0019] In some of the implementations, in order to ensure that the impurity removal components can be stably installed in the spray chamber and the immersion chamber and to achieve the design requirements of outward impurity removal, the following technical solutions are provided.

[0020] The end of the arc-shaped trough A is fixedly connected to a waste pipe A arranged outside the processing box, and a sealing cover A is installed at the port of the waste pipe A. The end of the arc-shaped trough B is fixedly connected to a waste pipe B arranged outside the processing box, and a sealing cover B is installed at the port of the waste pipe B.

[0021] The impurity removal component includes a mounting shaft, a spiral conveying blade, and a driving motor. The mounting shaft is rotatably mounted in the arc-shaped trough A and the arc-shaped trough B. The mounting shaft is fixedly connected with a spiral conveying blade. The spiral conveying blade is kept in contact with the inner wall of the arc-shaped trough A or the arc-shaped trough B. The driving motor is fixedly mounted on the outside of the processing box and is dynamically connected to the mounting shaft.

[0022] In some of the implementations, in order to ensure that the residual materials and impurities deposited at the bottom of the spray chamber and the immersion chamber are stably transported to the arc-shaped trough A and the arc-shaped trough B, so that the impurity removal component can transfer them all to the impurity discharge pipe A or the impurity discharge pipe B, the following technical solution is provided.

[0023] It also includes a cleaning component installed at the bottom of the spray chamber and the immersion chamber, and the cleaning component includes a connecting shaft, a synchronous wheel, a synchronous belt, and a cleaning brush. The bottom of the spray chamber and the immersion chamber are rotatably installed with two groups of connecting shafts arranged side by side, and multiple groups of coaxially arranged synchronous wheels are fixedly connected to the connecting shaft. The synchronous wheels on the two groups of connecting shafts are powered by a synchronous belt, and the cleaning brush is fixedly connected to the outer side of the synchronous belt.

[0024] The end of the installation shaft is fixedly connected with a driving sprocket, and the end of one group of the connecting shafts is fixedly connected with a transmission sprocket, and the driving sprocket and the transmission sprocket are dynamically connected via a chain.

[0025] In some of the implementations, in order to ensure that cooling components A and B can be stably installed in the assembly room, and to ensure that cooling components A and B can efficiently cool cooling network A and cooling network B respectively, the following technical solutions are provided.

[0026] The cooling assembly A includes a blower A and an air supply hood A and an air collecting hood B that are arranged relatively to each other. The blower A is fixedly installed on the outside of the processing box and is connected to the air supply hood A. The air supply hood A and the air collecting hood A are both arranged in the assembly room and respectively arranged on both sides of the cooling pipe network A.

[0027] The cooling assembly B includes a blower B and an air supply hood B and an air collecting hood B that are arranged relatively to each other. The blower B is fixedly installed on the outside of the processing box and is connected to the air supply hood B. The air supply hood B and the air collecting hood B are both arranged in the assembly room and respectively arranged on both sides of the cooling pipe network B.

[0028] In some of the implementations, in order to ensure that the water cooled by the cooling pipe network A can be stably transported to the immersion chamber, and to ensure that the cooling water stored in the cold water tank can be stably transported to the spray pipe network, the following technical solutions are provided.

[0029] A booster pump A is installed at the downstream end of the cooling pipe network A, and a booster pump B is installed on the water supply pipe. The booster pump A and the booster pump B are both fixedly installed on the outside of the processing box.

[0030] In some of the implementations, in order to ensure stable installation of the air cooling assembly and realize cooling and drying operations on the packaging belt conveyed in the air cooling chamber, the following technical solutions are provided.

[0031] The air cooling component includes a blower C, an air distribution plate, and an air collecting hood C. The blower C is fixedly installed in the assembly room, the air distribution plate is fixedly installed at the bottom of the air cooling room and arranged vertically upward, the air distribution plate is connected to the blower C, and the air collecting hood C is fixedly installed at the top of the air cooling room and is arranged vertically opposite to the air distribution plate.

[0032] Beneficial effects of the present invention:

[0033] 1. Improve cooling efficiency: On the basis of spray cooling and immersion cooling, air cooling treatment is added. Through the pressurized cold air system of the blower, the cooling device can quickly cool the strapping belt to room temperature, significantly shorten the cooling time and improve production efficiency.

[0034] 2. Reduce residual moisture: The air cooling method can effectively dry the moisture on the surface of the strapping tape, avoiding the problem of residual moisture in the traditional water cooling method, ensuring the stability of the subsequent winding and packaging processes and improving product quality.

[0035] 3. Reduce manual maintenance costs: The cooling device is equipped with impurity removal components and cleaning components to achieve a highly automated design, reducing dependence on manual cleaning, avoiding the impact of impurities and residual materials on the cooling effect, reducing maintenance costs, and improving the continuity and stability of the production line.

[0036] 4. Energy recycling: The design of each air collecting hood enables the hot air after heat exchange to be collected and utilized, providing heat energy for subsequent processes, reducing energy waste and realizing the recycling of resources.

[0037] 5. Environmentally friendly: By improving energy utilization efficiency and reducing water waste, this device not only promotes production efficiency, but also helps to reduce the burden on the environment, meeting the requirements of sustainable development.

[0038] In summary, this patented solution not only improves the cooling effect during the production process of strapping tape, but also shows significant advantages in energy saving, maintenance and environmental protection, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a structural schematic diagram of the present invention;

[0040] Figure 2 It is a structural schematic diagram of another perspective of the present invention;

[0041] Figure 3 It is a schematic diagram of the internal structure of the present invention;

[0042] Figure 4 It is a schematic diagram of the structure of the processing box and the matching combination of each group of rollers;

[0043] Figure 5 It is a structural diagram of the combination of the impurity removal component and the cleaning component;

[0044] Figure 6 It is a structural diagram of the matching combination of various pipelines and cooling components;

[0045] Figure 7 for Figure 6 A schematic diagram of the structure from another perspective;

[0046] Figure 8 It is a structural diagram of the matching combination of each pipeline;

[0047] Fig. 9 It is a structural diagram of the matching combination of each pipeline;

[0048] Fig.10 It is a schematic diagram of the structure of the air cooling component.

[0049] In the figure: 1 treatment box, 11 spray room, 111 arc trough A, 112 water collection tank, 113 drainage pipe A, 114 plugging cover A, 12 immersion chamber, 121 overflow port, 122 interception plate, 123 water collection cover, 124 arc trough B, 125 drainage pipe B, 126 plugging cover B, 13 air cooling room, 131 discharge port, 14 assembly room, 21 spray pipe network, 22 cooling pipe network A, 221 booster pump A, 23 cooling pipe network B, 24 cold water tank, 241 water supply pipe, 242 booster pump B, 311 Blower A, 312 air supply hood A, 313 air collecting hood A, 321 blower B, 322 air supply hood B, 323 air collecting hood B, 41 blower C, 42 air distribution plate, 43 air collecting hood C, 51 transfer roller, 52 support roller A, 53 support roller B, 54 guide roller, 6 impurity removal component, 61 mounting shaft, 611 drive sprocket, 62 spiral conveyor blade, 63 drive motor, 7 cleaning component, 71 connecting shaft, 711 drive sprocket, 72 synchronous wheel, 73 synchronous belt, 74 cleaning brush, 8 packing belt. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] Example 1

[0052] See also Figure 1-3 6-10. A highly efficient and energy-saving fully automatic cooling device for a strapping tape 8 production line, comprising a processing box 1, in which a spray chamber 11, an immersion chamber 12, and an air cooling chamber 13 are arranged in sequence along the transmission direction of the strapping tape 8, and an assembly chamber 14 is also provided at the bottom of the processing box 1.

[0053] It also includes a spray pipe network 21 and a cooling pipe network A22, a cooling pipe network B23, and a cold water tank 24 assembled in the assembly chamber 14. The spray pipe network 21 is installed on the top of the spray chamber 11. The two ends of the cooling pipe network A22 are respectively connected to the spray chamber 11 and the immersion chamber 12. The side wall of the immersion chamber 12 is provided with an overflow port 121. The two ends of the cooling pipe network B23 are respectively connected to the overflow port 121 and the cold water tank 24. The cold water tank 24 is connected to the spray pipe network 21 through a water supply pipe 241.

[0054] It also includes a cooling component A and a cooling component B installed in the assembly room 14. The cooling component A is arranged outside the cooling network A22 and is used to cool the cooling network A22. The cooling component B is arranged outside the cooling network B23 and is used to cool the cooling network B23.

[0055] It also includes an air cooling component, which is used to cool the packing belt 8 passing through the air cooling chamber 13.

[0056] For the processing box 1, the assembly chamber 14 is arranged below the spray chamber 11, the immersion chamber 12, and the air-cooling chamber 13 to ensure that the cooling pipe network A22, the cooling pipe network B23, the cooling component A, the cooling component B, and the air-cooling component can be stably installed in the assembly chamber 14 and realize the matching combination with the spray chamber 11, the immersion chamber 12, and the air-cooling chamber 13.

[0057] The fully automatic cooling device provided in the present application is combined with an extruder and a winding device. The upstream end of the spray chamber 11 is connected to the extruder, and the downstream end of the air cooling chamber 13 is connected to the winding device.

[0058] The strapping tape 8 is extruded by an extruder and transported to the spray chamber 11. The cold water sprayed from the spray pipe network 21 cools the strapping tape 8 to achieve preliminary shaping of the strapping tape 8. The water level in the spray chamber 11 is lower than the height of the strapping tape 8 transported therein. The cold water sprayed from the spray pipe network 21 cools and shapes the strapping tape 8 and is then collected in the spray chamber 11 and eventually enters the cooling pipe network A22. The water in the cooling pipe network A22 is cooled by the cooling component A and then transported to the immersion chamber 12.

[0059] The strapping tape 8 treated by the spray chamber 11 is also transported to the immersion chamber 12 and immersed below the cold water level. The cold water performs secondary cooling on the strapping tape 8 and completely shapes the strapping tape 8. Under the normal operation of the device, the water level in the spray chamber 11 is higher than the overflow port 121. Under the influence of the water level difference, the water in the spray chamber 11 can be normally transported to the immersion chamber 12 through the cooling pipe network A22, and the excess water in the immersion chamber 12 enters the cooling pipe network B23 through the overflow port 121. The cooling component B cools the water in the cooling pipe network B23 and stores it in the cold water tank 24. Since the cold water tank 24 is designed to be lower than the immersion chamber 12, the water flow in this process can also flow normally from the immersion chamber 12 into the cold water tank 24.

[0060] The strapping tape 8 treated in the immersion chamber 12 is conveyed to the air cooling chamber 13, where the air cooling component cools the strapping tape 8 to reduce the temperature of the strapping tape 8 to room temperature, blows away the residual water on the strapping tape 8 and dries it, and finally reels it onto the reeling device on the downstream side.

[0061] During the transmission of the strapping tape 8, power is provided by the winding device to realize the winding and packaging of the strapping tape 8, while the automatic cooling device does not provide transmission power for the strapping tape 8 to achieve the energy-saving purpose of the device.

[0062] Example 2

[0063] See also Figure 3-4 In order to ensure that the strapping belt 8 can be stably transmitted in the spray chamber 11, the immersion chamber 12, and the air cooling chamber 13, and realize stable transfer in each chamber, the following technical solution is provided.

[0064] It also includes a transfer roller 51, a support roller A52, a support roller B53, and a guide roller 54 rotatably installed in the processing box 1. The transfer roller 51 is rotatably installed at the upstream end of the spray chamber 11, the connection between the spray chamber 11 and the immersion chamber 12, and the connection between the immersion chamber 12 and the air-cooling chamber 13. A plurality of groups of support rollers A52 arranged in a horizontal direction are rotatably installed in the spray chamber 11, a plurality of groups of support rollers B53 are rotatably installed in the immersion chamber 12, and a plurality of groups of guide rollers 54 set at different heights are rotatably installed in the air-cooling chamber 13. The packing belt 8 is arranged to bypass each group of transfer rollers 51, support rollers A52, support rollers B53, and guide rollers 54 in sequence.

[0065] Each group of transfer rollers 51 is arranged at the same height and is higher than the support roller A52, the support roller B53 and the guide roller 54B. The support roller B53 is arranged lower than the support roller A52 as a whole to ensure that the packing belt 8 in the immersion chamber 12 can be immersed and transported below the water surface.

[0066] A discharge port 131 is provided at the downstream end of the air cooling chamber 13, wherein a group of guide rollers 54 are arranged outside the discharge port 131 to ensure that the packing belt 8 after cooling treatment in the air cooling chamber 13 can be stably output from the discharge port 131 and connected to the winding device on the downstream side.

[0067] The setting of the transfer roller 51 can ensure that the packing belt 8 is stably transferred between the spray chamber 11, the immersion chamber 12, and the air cooling chamber 13, and the support roller A52, the support roller B53 and the guide roller 54 can ensure that the packing belt 8 is stably set up in the spray chamber 11, the immersion chamber 12, and the air cooling chamber 13.

[0068] In order to achieve synchronous cooling and shaping of multiple strapping belts 8, so as to improve the efficiency of processing the strapping belts 8 and reduce production costs, the following technical solution is provided.

[0069] The transfer roller 51, the support roller A52, the support roller B53, and the guide roller 54 are evenly provided with a plurality of groups of annular grooves arranged along the axial direction, and the packing belts 8 are arranged in the annular grooves.

[0070] The setting of the annular groove can ensure that each extruded strapping belt 8 is stably transported along the transmission track where the corresponding reversing groove is located, avoid the strapping belts 8 transmitted side by side from sticking together and tying up to cause mutual interference, and ensure the stability of equipment operation.

[0071] Example 3

[0072] See also Figure 3-5 When the extruded strapping tape 8 is cooled and shaped in the spray chamber 11 and the immersion chamber 12, the residual material brought out by the strapping tape 8 will be flushed and cleaned into the spray chamber 11 and the immersion chamber 12 after cooling. In order to prevent the residual material from clogging the pipe networks with the movement of water, the following technical solution is provided.

[0073] A retaining plate 122 is fixedly installed at the overflow port 121, and a water collecting cover 123 is fixedly installed at the overflow port 121. The water collecting cover 123 is connected to the cooling pipe network B23. An arc-shaped trough A111 is arranged at the bottom of the spray chamber 11, and an arc-shaped trough B124 is arranged at the bottom of the immersion chamber 12. Water filtering holes are evenly opened on the arc-shaped trough A111. A water collecting trough 112 is fixedly connected to the periphery of the arc-shaped trough A111, and the cooling pipe network A22 is connected to the water collecting trough 112.

[0074] It also includes a debris removal component 6, and the arc-shaped trough A111 and the arc-shaped trough B124 are both equipped with the debris removal component 6.

[0075] The setting of the retaining plate 122 can intercept the residual material and impurities in the immersion chamber 12 from being transmitted to the cooling pipe network B23, so that the residual material and impurities in the immersion chamber 12 are finally deposited at the bottom of the immersion chamber 12, and are transmitted outward along the arc-shaped trough A111 by the corresponding impurity removal component 6, and the water in the immersion chamber 12 can enter the water collecting cover 123 through the overflow port 121, and then be transported to the cooling pipe network B23.

[0076] The residual materials and impurities in the spray chamber 11 are finally deposited at the bottom of the spray chamber 11, and are discharged along the arc-shaped trough A111 by the corresponding impurity removal component 6. Since the arc-shaped trough A111 is evenly provided with water filtering holes, the water in the spray chamber 11 can pass through the water filtering holes into the water collecting tank 112, and finally be transported to the cooling network pipe A, while the residual materials and impurities in the spray chamber 11 can be intercepted by the arc-shaped trough A111 and finally discharged.

[0077] In order to ensure that the impurity removal component 6 can be stably installed in the spray chamber 11 and the immersion chamber 12 and to achieve the design requirement of outward impurity removal, the following technical solution is provided.

[0078] The end of the arc-shaped trough A111 is fixedly connected to a waste pipe A113 arranged outside the processing box 1, and a sealing cover A114 is installed at the port of the waste pipe A113. The end of the arc-shaped trough B124 is fixedly connected to a waste pipe B125 arranged outside the processing box 1, and a sealing cover B126 is installed at the port of the waste pipe B125.

[0079] The impurity removal component 6 includes a mounting shaft 61, a spiral conveying blade 62, and a driving motor 63. The mounting shaft 61 is rotatably installed in the arc-shaped groove A111 and the arc-shaped groove B. The spiral conveying blade 62 is fixedly connected to the mounting shaft 61. The spiral conveying blade 62 is kept in contact with the inner wall of the arc-shaped groove A111 or the arc-shaped groove B124. The driving motor 63 is fixedly installed on the outside of the processing box 1 and is connected to the mounting shaft 61 in power.

[0080] When the equipment is operating normally, the waste pipe A113 and the waste pipe B125 are blocked by the matching blocking covers A114 and B126 respectively to avoid water leakage.

[0081] When the components are running, the driving motor 63 can drive the installation shaft 61 and the spiral conveying blade 62 to operate, and the spiral conveying blade 62 will convey the residual materials and impurities deposited in the arc-shaped trough A111 and the arc-shaped trough B124 to the impurity discharge pipe A113 or the impurity discharge pipe B125. When a certain amount of impurities are collected in the impurity discharge pipe A113 or the impurity discharge pipe B125, the corresponding sealing cover A114 or the sealing cover B126 is controlled to open to discharge the impurities therein.

[0082] In order to ensure that the residual materials and impurities deposited at the bottom of the spray chamber 11 and the immersion chamber 12 are stably transported to the arc-shaped trough A111 and the arc-shaped trough B124, so that the impurity removal component 6 can transfer them all to the impurity discharge pipe A113 or the impurity discharge pipe B125, the following technical solution is provided.

[0083] It also includes a cleaning component 7 installed at the bottom of the spray chamber 11 and the immersion chamber 12. The cleaning component 7 includes a connecting shaft 71, a synchronous wheel 72, a synchronous belt 73, and a cleaning brush 74. Two groups of connecting shafts 71 arranged side by side are rotatably installed at the bottom of the spray chamber 11 and the immersion chamber 12. Multiple groups of coaxially arranged synchronous wheels 72 are fixedly connected to the connecting shaft 71. The synchronous wheels 72 on the two groups of connecting shafts 71 are powered by a synchronous belt 73, and the cleaning brush 74 is fixedly connected to the outer side of the synchronous belt 73.

[0084] A driving sprocket 611 is fixedly connected to the end of the installation shaft 61 , and a transmission sprocket 711 is fixedly connected to the end of one set of connecting shafts 71 . The driving sprocket 611 and the transmission sprocket 711 are dynamically connected via a chain.

[0085] The driving sprocket 611 and the transmission sprocket 711 are arranged outside the processing box 1 to avoid water erosion affecting their operating stability, while the synchronous wheel 72 and the synchronous belt 73 are made of high-strength or high-toughness engineering plastics and are not affected by the water environment.

[0086] When the impurity removal component 6 is running, the combination of the driving sprocket 611, the transmission sprocket 711 and the chain can drive the connecting shaft 71 to operate stably, and then the combination of the synchronous wheel 72 and the synchronous belt 73 can realize the synchronous operation of the two groups of connecting shafts 71, ensuring that the synchronous belt 73 circulates around it, and then drives the cleaning brush 74 installed thereon to operate synchronously, and the cleaning brush 74 cleans the residual impurities deposited at the bottom of the spray chamber 11 and the immersion chamber 12, and makes them fall into the arc-shaped trough A111 or the arc-shaped trough B124.

[0087] Example 4

[0088] See also Figure 6-9 In order to ensure that cooling components A and B can be stably installed in the assembly room 14, and to ensure that cooling components A and B can efficiently cool the cooling network A22 and the cooling network B23 respectively, the following technical solutions are provided.

[0089] The cooling assembly A includes a blower A311 and an air supply hood A312 and an air collecting hood B323 which are arranged relatively to each other. The blower A311 is fixedly installed on the outside of the processing box 1 and is connected to the air supply hood A312. The air supply hood A312 and the air collecting hood A313 are both arranged in the assembly room 14 and respectively arranged on both sides of the cooling pipe network A22.

[0090] The cooling assembly B includes a blower B321 and an air supply hood B322 and an air collecting hood B323 which are arranged relatively to each other. The blower B321 is fixedly installed on the outside of the processing box 1 and is connected to the air supply hood B322. The air supply hood B322 and the air collecting hood B323 are both arranged in the assembly room 14 and on both sides of the cooling pipe network B23 respectively.

[0091] When the blower A311 is working, it can extract natural cold air from the external environment and transport it to the air supply hood A312. The air supply hood A312 guides the natural cold air into the assembly room 14 and blows it toward the cooling pipe network A22, thereby achieving heat exchange and cooling of the water in the cooling pipe network A22. After the heat exchange, the temperature of the natural wind increases and is collected by the air collecting hood A313 and discharged.

[0092] When the blower B321 is working, it can extract natural cold air from the external environment and transport it to the air supply hood B322. The air supply hood B322 guides the natural cold air into the assembly room 14 and blows it toward the cooling pipe network B23, thereby realizing heat exchange and cooling of the water in the cooling pipe network B23. After the heat exchange, the temperature of the natural wind increases and is collected by the air collecting hood B323 and discharged.

[0093] The hot air collected by the air collecting hoods A313 and B323 is collected in a unified manner and can be used in other processes in the production process of the strapping tape 8. As an example, the hot air collected by the air collecting hoods A313 and B323 can be transported to the raw material preheating process of the strapping tape 8 production to achieve preheating of the strapping tape 8 raw materials, thereby achieving the purpose of efficient and energy-saving production of the strapping tape 8.

[0094] In order to ensure that the water cooled by the cooling pipe network A22 can be stably transported to the immersion chamber 12, and to ensure that the cooling water stored in the cold water tank 24 can be stably transported to the spray pipe network 21, the following technical solutions are provided.

[0095] A booster pump A221 is installed at the downstream end of the cooling pipe network A22 , and a booster pump B242 is installed on the water supply pipe 241 . Both the booster pump A221 and the booster pump B242 are fixedly installed on the outside of the processing box 1 .

[0096] The pressure pump A221 can pressurize the cooling water in the cooling pipe network A22 so that it can be stably transported to the immersion chamber 12, while the pressure pump B242 can pressurize the cooling water in the cold water tank 24 so that it can be transported upward to the spray pipe network 21.

[0097] Among them, the pressure pump A221 is an optional component, which is selectively installed according to actual usage requirements, while the pressure pump B242 is a required component to increase the pressure of the cooling water and stably transport it to the spray pipe network 21, ensuring that the cooling water sprayed from the spray pipe network 21 has a higher pressure, thereby achieving cooling and shaping of the strapping belt 8.

[0098] Example 5

[0099] See also Fig.10 In order to ensure the stable installation of the air cooling assembly and realize the cooling and drying operation of the packing belt 8 transported in the air cooling chamber 13, the following technical solution is provided.

[0100] The air cooling assembly includes a blower C41, an air distribution plate 42, and an air collecting hood C43. The blower C41 is fixedly installed in the assembly chamber 14, the air distribution plate 42 is fixedly installed at the bottom of the air cooling chamber 13 and arranged vertically upward, the air distribution plate 42 is connected to the blower C41, and the air collecting hood C43 is fixedly installed at the top of the air cooling chamber 13 and is arranged vertically opposite to the air distribution plate 42.

[0101] The blower C41 can pressurize the natural cold air from the outside and convey it to the air distribution plate 42. The air distribution plate 42 can evenly distribute the natural cold air and output it vertically upward to cool down the strapping tape 8 transmitted in the air cooling chamber 13 and dry the residual water attached to it. The evaporated moisture carried by the natural wind after treating the strapping tape 8 is collected by the air collecting hood C43. The air collected by the air collecting hood C43 can be used in other production processes of the strapping tape 8 after drying, thereby achieving energy saving.

[0102] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0103] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line, characterized in that: The invention comprises a processing box (1), wherein the processing box (1) is provided with a spray chamber (11), an immersion chamber (12), and an air cooling chamber (13) arranged in sequence along the transmission direction of the packing belt (8), and an assembly chamber (14) is also provided at the bottom of the processing box (1); It also includes a spray pipe network (21) and a cooling pipe network A (22), a cooling pipe network B (23), and a cold water tank (24) assembled in an assembly chamber (14); the spray pipe network (21) is mounted on the top of the spray chamber (11); the two ends of the cooling pipe network A (22) are respectively connected to the spray chamber (11) and the immersion chamber (12); an overflow port (121) is provided on the side wall of the immersion chamber (12); the two ends of the cooling pipe network B (23) are respectively connected to the overflow port (121) and the cold water tank (24); and the cold water tank (24) is connected to the spray pipe network (21) via a water supply pipe (241); Also included are a cooling assembly A and a cooling assembly B installed in the assembly chamber (14), wherein the cooling assembly A is arranged outside the cooling pipe network A (22) and is used to cool the cooling pipe network A (22), and the cooling assembly B is arranged outside the cooling pipe network B (23) and is used to cool the cooling pipe network B (23); It also includes an air cooling component, which is used to cool down the packing belt (8) passing through the air cooling chamber (13).

2. According to claim 1, a highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line, characterized in that: The invention also comprises a transfer roller (51), a support roller A (52), a support roller B (53), and a guide roller (54) rotatably mounted in the processing box (1); the transfer roller (51) is rotatably mounted at the upstream end of the spray chamber (11), the connection between the spray chamber (11) and the immersion chamber (12), and the connection between the immersion chamber (12) and the air cooling chamber (13); a plurality of groups of support rollers A (52) arranged in a horizontal direction are rotatably mounted in the spray chamber (11); a plurality of groups of support rollers B (53) are rotatably mounted in the immersion chamber (12); a plurality of groups of guide rollers (54) arranged at different heights are rotatably mounted in the air cooling chamber (13); and the packing belt (8) is arranged to bypass each group of transfer rollers (51), support rollers A (52), support rollers B (53), and guide rollers (54) in sequence.

3. According to claim 2, a highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line is characterized in that: The transfer roller (51), the support roller A (52), the support roller B (53), and the guide roller (54) are evenly provided with a plurality of groups of annular grooves arranged along the axial direction, and the packing belt (8) is arranged in the annular grooves.

4. According to claim 1, a highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line, characterized in that: A retaining plate (122) is fixedly mounted at the overflow port (121), a water collecting cover (123) is fixedly mounted at the overflow port (121), the water collecting cover (123) is connected to the cooling pipe network B (23), an arc-shaped trough A (111) is arranged at the bottom of the spray chamber (11), an arc-shaped trough B (124) is arranged at the bottom of the immersion chamber (12), water filtering holes are evenly arranged on the arc-shaped trough A (111), a water collecting trough (112) is fixedly connected to the periphery of the arc-shaped trough A (111), and the cooling pipe network A (22) is connected to the water collecting trough (112); It also includes a debris removal component (6), and the arc-shaped sink trough A (111) and the arc-shaped sink trough B (124) are both equipped with the debris removal component (6).

5. A highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line according to claim 4, characterized in that: The end of the arc-shaped trough A (111) is fixedly connected to a waste pipe A (113) arranged outside the processing box (1), and a plugging cover A (114) is installed at the end of the waste pipe A (113); the end of the arc-shaped trough B (124) is fixedly connected to a waste pipe B (125) arranged outside the processing box (1), and a plugging cover B (126) is installed at the end of the waste pipe B (125); The impurity removal component (6) comprises a mounting shaft (61), a spiral conveying blade (62), and a driving motor (63); the mounting shaft (61) is rotatably mounted in the arc-shaped trough A (111) and the arc-shaped trough B; the mounting shaft (61) is fixedly connected with a spiral conveying blade (62); the spiral conveying blade (62) is kept in contact with the inner wall of the arc-shaped trough A (111) or the arc-shaped trough B (124); and the driving motor (63) is fixedly mounted on the outer side of the processing box (1) and is connected to the mounting shaft (61) in terms of power.

6. A highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line according to claim 5, characterized in that: It also includes a cleaning assembly (7) mounted on the bottom of the spray chamber (11) and the immersion chamber (12), the cleaning assembly (7) comprising a connecting shaft (71), a synchronous wheel (72), a synchronous belt (73), and a cleaning brush (74); two groups of connecting shafts (71) arranged side by side are rotatably mounted on the bottom of the spray chamber (11) and the immersion chamber (12); a plurality of groups of coaxially arranged synchronous wheels (72) are fixedly connected to the connecting shaft (71); the synchronous wheels (72) on the two groups of connecting shafts (71) are connected in power via a synchronous belt (73); and the cleaning brush (74) is fixedly connected to the outer side of the synchronous belt (73); The end of the installation shaft (61) is fixedly connected to a driving sprocket (611), and the end of one group of the connecting shafts (71) is fixedly connected to a transmission sprocket (711), and the driving sprocket (611) and the transmission sprocket (711) are dynamically connected via a chain.

7. According to claim 1, a highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line, characterized in that: The cooling assembly A comprises a blower A (311) and an air supply hood A (312) and an air collecting hood B (323) which are arranged relatively to each other. The blower A (311) is fixedly installed on the outside of the processing box (1) and is in communication with the air supply hood A (312). The air supply hood A (312) and the air collecting hood A (313) are both arranged in the assembly room (14) and are respectively arranged on both sides of the cooling pipe network A (22). The cooling assembly B comprises a blower B (321) and an air supply hood B (322) and an air collecting hood B (323) which are arranged relative to each other. The blower B (321) is fixedly installed on the outside of the processing box (1) and is connected to the air supply hood B (322). The air supply hood B (322) and the air collecting hood B (323) are both arranged in the assembly room (14) and are respectively arranged on both sides of the cooling pipe network B (23).

8. The highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line according to claim 1 is characterized in that: A booster pump A (221) is installed at the downstream end of the cooling pipe network A (22), and a booster pump B (242) is installed on the water supply pipe (241). The booster pump A (221) and the booster pump B (242) are both fixedly installed on the outside of the processing box (1).

9. The highly efficient and energy-saving fully automatic cooling device for a strapping tape (8) production line according to claim 1 is characterized in that: The air cooling assembly comprises a blower C (41), an air distribution plate (42), and an air collecting hood C (43); the blower C (41) is fixedly installed in the assembly chamber (14); the air distribution plate (42) is fixedly installed at the bottom of the air cooling chamber (13) and arranged vertically upward; the air distribution plate (42) is connected to the blower C (41); the air collecting hood C (43) is fixedly installed at the top of the air cooling chamber (13) and arranged vertically opposite to the air distribution plate (42).

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