Energy-saving steel ladle roaster

By introducing baking return components and pressure relief mechanisms into the ladle baker, the problems of hot air outflow and increased ladle pressure in the ladle baker are solved, and the complete combustion of fuel and energy utilization are achieved, ensuring the environment Protection and ladle safety.

CN119140808AInactive Publication Date: 2024-12-17YUEYANG YUANDA HEAT ENERGY EQUIP
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Patent Information

Application Number
CN202411655224.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the baking process, the existing ladle baker causes hot air to flow out due to the gap between the ladle cover and the ladle, which affects the environmental comfort. At the same time, the lack of gap will cause the internal pressure of the ladle to increase and damage, and the incomplete combustion gases cannot be burned. Effective use of energy.

Method used

An energy-saving ladle baker including baking return air components is designed to inject flames through the injection mechanism and drive the return air mechanism to collect the waste gas in the ladle for secondary ignition, ensuring that the fuel is completely burned and preventing air pressure through the pressure relief mechanism. Too high.

Benefits of technology

It improves energy utilization, prevents harmful substances from being completely burned, avoids excessive air pressure inside the ladle, and ensures baking efficiency and environmental protection of the ladle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of steel ladle baking devices, in particular to an energy-saving steel ladle baking device. According to the technical scheme, the steel ladle baking device comprises a base, a support is installed on the base in a sliding mode, a bearing seat is fixedly installed on the base, a steel ladle is borne on the bearing seat, a steel ladle cover is fixedly installed on the support, and the steel ladle baking device further comprises two sets of baking air return components installed on the steel ladle cover. The baking air return component comprises a spraying mechanism rotationally installed on the steel ladle cover and an air return mechanism installed on a spraying driving mechanism, and the spraying mechanism sprays flames and drives the driving mechanism and the air return mechanism to rotate in the steel ladle. And the gas return mechanism is used for collecting gas in the combustion steel ladle and discharging the collected gas out of the steel ladle in a unified manner after secondary ignition. It is guaranteed that fuel can be completely combusted, the energy utilization rate is increased, harmful substances are prevented from being generated through incomplete combustion, the air pressure in the steel ladle can be prevented from being too high, and it can be guaranteed that all exhausted gas is subjected to secondary combustion.
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Description

Technical Field

[0001] The invention relates to the technical field of ladle roasters, and in particular to an energy-saving ladle roaster. Background Art

[0002] Ladle is one of the most important equipment in the steelmaking process, mainly used to hold and transport molten steel. Ladle baking machine is a device used to bake the ladle, which is an important part of the steelmaking process. The combustion media it uses include coke oven gas, natural gas, mixed gas, converter gas, blast furnace gas and fuel oil.

[0003] When the existing ladle roaster is in use, there is generally a certain gap between the ladle cover and the ladle, which will cause a large amount of hot air to flow out through the gap, affecting the surrounding environment and reducing the comfort of the working space. However, if there is no gap between the ladle cover and the ladle, the pressure inside the ladle will increase during the baking process, thereby causing damage to the ladle. Summary of the invention

[0004] The purpose of the present invention is to provide an energy-saving ladle roaster in view of the problems existing in the background technology.

[0005] The technical solution of the present invention is an energy-saving ladle roaster, comprising a base, a bracket is slidably mounted on the base and a supporting seat is fixedly mounted on the base, a ladle is supported on the supporting seat, a ladle cover is fixedly mounted on the bracket, and further comprising: Two groups of baking and air return components are installed on the ladle cover, and the baking and air return components include an injection mechanism rotatably installed on the ladle cover and an air return mechanism installed on the injection driving mechanism. The injection mechanism sprays flame and drives the driving mechanism and the air return mechanism to rotate in the ladle. The air return mechanism collects the burning gas in the ladle and discharges the collected gas to the outside of the ladle after secondary ignition.

[0006] Optionally, a delivery pipe is rotatably mounted on the ladle cover, a connecting head is fixedly mounted on the delivery pipe, the injection mechanism includes a connecting pipe fixedly mounted on the connecting head, an injection pipe is fixedly mounted on the connecting pipe, a plurality of spray holes are provided on the injection pipe, the connecting pipe connects the delivery pipe and the injection pipe, and the injection pipe is inclined to the tangent of the inner wall of the ladle.

[0007] Optionally, the air return mechanism includes a collecting box fixedly mounted on the injection pipe, the collecting box is provided with a plurality of one-way valves that enable one-way access to the interior of the collecting box, a release pipe and a recovery pipe are fixedly mounted on the collecting box, a piston is slidably mounted on the collecting box, a first driving wheel is rotatably mounted on the piston, a connecting block is fixedly mounted on the collecting box, a sliding rod is slidably mounted on the connecting block, a second driving wheel is rotatably mounted on the sliding rod, a driving assembly for driving the sliding rod and the piston to move is installed on the ladle cover, a releasing assembly for controlling the unblocked state of the releasing pipe is installed in the releasing pipe, a recovering assembly for controlling the unblocked state of the recovering pipe is installed in the recovering pipe, and the driving assembly controls the movement state of the releasing assembly and the recovering assembly.

[0008] Optionally, the driving assembly includes a first protrusion and a second protrusion fixedly mounted on the ladle cover, the first protrusion and the ladle cover are provided with a first connecting groove, the first driving wheel is slidably connected to the first connecting groove, the second protrusion and the ladle cover are provided with a second connecting groove, and the second driving wheel is slidably connected to the second connecting groove.

[0009] Optionally, the first protrusion is provided with a first rising portion, a first descending portion and a first flat portion located between the first rising portion and the first descending portion, and the second protrusion is provided with a second rising portion, a second descending portion and a second flat portion located between the second rising portion and the second descending portion.

[0010] Optionally, the recovery component includes a connecting plate fixedly mounted on the sliding rod, a push rod fixedly mounted on the connecting plate, a first driving plate slidably mounted on the push rod, a connecting shaft fixedly mounted on the first driving plate, a primary recovery hole and a secondary recovery hole with a larger aperture than the primary recovery hole are installed in the recovery pipe, a recovery slide rod is fixedly mounted in the recovery pipe, a recovery plug is slidably mounted on the recovery slide rod, the recovery plug is fixedly connected to the connecting shaft, the recovery pipe is connected to the collecting box, the primary recovery hole and the secondary recovery hole pass through the recovery pipe, and a connecting pipe is fixedly mounted on the recovery pipe.

[0011] Optionally, the release assembly includes a horizontal plate fixedly mounted on the slide rod, a vertical rod fixedly mounted on the horizontal plate, a push block fixedly mounted on the vertical rod, a second drive plate slidably mounted on the push block, a push column fixedly mounted on the second drive plate, a primary release hole and a secondary release hole with a larger aperture than the primary release hole are provided in the release tube, a release slide rod is fixedly mounted in the release tube, a release plug is slidably mounted on the release slide rod, a reset rod is fixedly mounted on the release plug, and the piston is provided with a socket coaxial with the reset rod.

[0012] Optionally, an oxygen supply hole is provided in the collection box, an oxygen supply connecting pipe is fixedly installed on the oxygen supply hole, and a pipeline system for transporting oxygen and fuel gas as well as exhaust gas through a recovery pipe is installed in the delivery pipe.

[0013] Optionally, the piping system includes a fuel supply pipe fixedly mounted on the bracket, the fuel supply pipe is connected to the delivery pipe and rotatably connected, the fuel supply pipe is provided with an oxygen supply valve and a fuel valve, the delivery pipe is fixedly mounted with an exhaust pipe, the exhaust pipe is fixedly mounted with a diverter head, the connecting pipe is connected with the diverter head, an oxygen supply pipe is fixedly mounted in the exhaust pipe, the oxygen supply connecting pipe is connected with the oxygen supply pipe, a waste discharge box connected to the exhaust pipe is fixedly mounted on the bracket, a waste discharge joint is fixedly mounted on the waste discharge box, and an oxygen supply joint connected to the oxygen supply pipe is fixedly mounted on the bracket.

[0014] Optionally, a pressure relief mechanism is fixedly installed on the ladle cover, and the pressure relief mechanism includes a through hole provided on the ladle cover, a pressure relief pipe connected with the through hole is fixedly installed on the ladle cover, a first-level pressure relief hole and a second-level pressure relief hole with a larger aperture than the first-level pressure relief hole are provided in the pressure relief pipe, a pressure relief slide rod is slidably installed on the pressure relief pipe, a pressure relief plug is fixedly installed on the pressure relief slide rod, a threaded seat is fixedly installed on the ladle cover, a screw rod is threadedly connected to the threaded seat, a pressure head is fixedly installed on the screw rod, a spring is fixedly installed on the pressure head, and the other end of the spring is fixedly connected to the pressure relief slide rod.

[0015] In summary, the present application includes at least one of the following beneficial technical effects: The gas after combustion inside the ladle of the present invention will increase the pressure inside the ladle and enable the gas to enter the collecting box through the one-way valve, at which time oxygen is transported to the inside of the collecting box. At this time, if the gas inside the collecting box is not completely burned, it can be secondary burned inside the collecting box and further released into the ladle again through the release pipe, thereby ensuring that the fuel can be completely burned, improving energy utilization, and preventing incomplete combustion from generating harmful substances. If the gas inside the collecting box cannot be secondary burned, it will be discharged to the outside of the ladle through the recovery pipe, thereby preventing the gas pressure inside the ladle from being too high and ensuring that all discharged gases are secondary burned. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The structure of the ladle roaster is shown in Fig. Figure 1 ; Figure 2 The structure of the ladle roaster is shown in Fig. Figure 2 ; Figure 3 The structure of the ladle roaster is shown in Fig. Figure 3 ; Figure 4 The structure of the baking air return component of the present invention is shown in FIG. Figure 1 ; Figure 5 The structure of the baking air return component of the present invention is shown in FIG. Figure 2 ; Figure 6 The structure of the injection mechanism of the present invention is shown in FIG. Figure 1 ; Figure 7 The structure of the air return mechanism of the present invention is shown in FIG. Figure 2 ; Figure 8 The structure of the air return mechanism of the present invention is shown in FIG. Figure 3 ; Fig. 9 The structure of the air return mechanism of the present invention is shown in FIG. Figure 4 ; Fig.10 The structure of the air return mechanism of the present invention is shown in FIG. Figure 5 ; Fig.11 The structure of the air return mechanism of the present invention is shown in FIG. Figure 6 ; Fig.12 for Fig.11 A partial enlarged view of the middle A; Fig.13 Give a schematic diagram of the structure of the drive component Figure 1 ; Fig.14 Give a schematic diagram of the structure of the drive component Figure 2 ; Fig.15 Give a schematic diagram of the structure of the drive component Figure 3 ; Fig.16 It is a structural schematic diagram of the pressure relief mechanism of the present invention; Fig.17 It is a schematic diagram of the structure of the pipeline system of the present invention.

[0017] Reference numerals: 1, base; 101, bracket; 102, support seat; 2, ladle; 3, ladle cover; 301, delivery pipe; 302, connector; 4, connecting pipe; 401, injection pipe; 402, injection hole; 5, collection box; 501, one-way valve; 502, release pipe; 5021, primary release hole; 5022, secondary release hole; 503, recovery pipe; 5031, primary recovery hole; 5032, secondary recovery hole; 504, Piston; 505, first driving wheel; 506, connecting block; 507, second driving wheel; 508, first protrusion; 5081, first rising portion; 5082, first descending portion; 5083, first flat portion; 509, second protrusion; 5091, second rising portion; 5092, second descending portion; 5093, second flat portion; 510, first connecting groove; 511, second connecting groove; 512, sliding rod; 513, connecting plate; 5 14. Push rod; 515. First drive plate; 516. Connecting shaft; 517. Recovering slide rod; 518. Recovering plug; 519. Connecting pipe; 520. Horizontal plate; 521. Vertical rod; 522. Push block; 523. Second drive plate; 524. Push column; 525. Release plug; 526. Reset rod; 527. Socket; 528. Oxygen supply hole; 529. Oxygen supply connecting pipe; 530. Release slide rod; 6. Fuel supply pipe; 601. Oxygen supply valve; 602, fuel valve; 603, exhaust pipe; 604, diverter; 605, oxygen supply pipe; 606, waste discharge box; 607, waste discharge connector; 608, oxygen supply connector; 7, through hole; 701, pressure relief pipe; 7011, first-level pressure relief hole; 7012, second-level pressure relief hole; 702, pressure relief slide rod; 703, pressure relief plug; 704, threaded seat; 705, screw rod; 706, pressure head; 707, spring; 8, push rod motor. DETAILED DESCRIPTION

[0018] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

[0019] See also Figures 1 to 17As shown, an energy-saving ladle roaster proposed by the present invention comprises a base 1, a bracket 101 is slidably mounted on the base 1 and a support seat 102 is fixedly mounted on the base 1, a ladle 2 is supported on the support seat 102, wherein a push rod motor 8 is fixedly mounted on the base 1, and the output shaft of the push rod motor 8 is fixedly connected to the bracket 101, and the bracket 101 can be driven to move by the push rod motor 8. A ladle cover 3 is fixedly mounted on the bracket 101, and the ladle cover 3 is driven to move by the bracket 101, so that the ladle cover 3 fits on the ladle 2 to prevent a gap from appearing between the ladle cover 3 and the ladle 2. It also comprises two sets of baking and air return components mounted on the steel ladle cover 3, and the baking and air return components include an injection mechanism rotatably mounted on the ladle cover 3 and an air return mechanism mounted on the injection drive mechanism, the injection mechanism injects flames and drives the drive mechanism and the air return mechanism to rotate in the ladle 2, and the air return mechanism collects the gas in the burning ladle 2 and discharges the collected gas to the outside of the ladle 2 after secondary ignition. The ladle 2 is baked by spraying flame into the ladle 2 through the spray mechanism, and the exhaust gas inside the ladle is continuously transported to the outside of the ladle through the return air mechanism, which can prevent the gas from leaking into the working environment while avoiding excessive pressure inside the ladle 2.

[0020] Further Figure 4 , Figure 5 , Figure 6 In the embodiment, a delivery pipe 301 is rotatably mounted on the ladle cover 3, a connector 302 is fixedly mounted on the delivery pipe 301, and an injection mechanism includes a connection pipe 4 fixedly mounted on the connector 302, an injection pipe 401 is fixedly mounted on the connection pipe 4, a plurality of injection holes 402 are arranged on the injection pipe 401, the connection pipe 4 connects the delivery pipe 301 and the injection pipe 401, and the injection pipe 401 is arranged tangent to the inner wall of the ladle 2. Due to the position relationship of the injection pipe 401, when the flame is injected through the plurality of injection holes 402, the flame can be evenly contacted with the inner wall of the ladle 2, and the delivery pipe 301 can be driven to rotate under the thrust generated when the flame is injected, so that the injection pipe 401 itself rotates, and then the flame can be rotated inside the inner wall of the ladle 2, so that the flame can evenly bake the inside of the ladle 2, thereby accelerating the efficiency of baking the ladle 2.

[0021] Further, Figure 7The air return mechanism includes a collecting box 5 fixedly mounted on the injection pipe 401, and a plurality of one-way valves 501 that enable one-way entry into the collecting box 5 are provided on the collecting box 5, a release pipe 502 and a recovery pipe 503 are fixedly mounted on the collecting box 5, a piston 504 is slidably mounted on the collecting box 5, a first driving wheel 505 is rotatably mounted on the piston 504, a connecting block 506 is fixedly mounted on the collecting box 5, a sliding rod 512 is slidably mounted on the connecting block 506, and a second driving wheel 507 is rotatably mounted on the sliding rod 512, a driving component that drives the sliding rod 512 and the piston 504 to move is installed on the ladle cover 3, a releasing component that controls the unblocking state of the releasing pipe 502 is installed in the releasing pipe 502, a recovering component that controls the unblocking state of the recovering pipe 503 is installed in the recovering pipe 503, and the driving component controls the movement state of the releasing component and the recovering component. The gas after combustion inside the ladle 2 will increase the pressure inside the ladle 2 and enable the gas to enter the collecting box 5 through the one-way valve 501, at which time oxygen is transported to the collecting box 5. At this time, if the gas inside the collecting box 5 is not completely burned, it can be re-burned inside the collecting box 5 and released again to the ladle 2 through the release pipe 502, ensuring that the fuel can be completely burned, improving energy utilization, and preventing incomplete combustion from generating harmful substances. If the gas inside the collecting box 5 cannot be re-burned, it will be discharged to the outside of the ladle 2 through the recovery pipe 503, thereby preventing the gas pressure inside the ladle 2 from being too high and ensuring that all discharged gases are re-burned.

[0022] The driving assembly includes a first protrusion 508 and a second protrusion 509 fixedly mounted on the ladle cover 3, a first connecting groove 510 is provided on the first protrusion 508 and the ladle cover 3, the first driving wheel 505 is slidably connected to the first connecting groove 510, a second connecting groove 511 is provided on the second protrusion 509 and the ladle cover 3, and the second driving wheel 507 is slidably connected to the second connecting groove 511. When the first driving wheel 505 moves to the first protrusion 508, the piston 504 will be driven to move, and when the second driving wheel 507 moves to the second protrusion 509, the sliding rod 512 will be driven to move.

[0023] It is worth noting that Fig.14 , Fig.15 In the embodiment, the first protrusion 508 is provided with a first rising portion 5081 and a first descending portion 5082 and a first flat portion 5083 located between the first rising portion 5081 and the first descending portion 5082, and the second protrusion 509 is provided with a second rising portion 5091 and a second descending portion 5092 and a second flat portion 5093 located between the second rising portion 5091 and the second descending portion 5092. Fig.14In the position relationship diagram of the first protrusion 508 and the second protrusion 509, when the second driving wheel 507 moves to the second rising portion 5091, the first driving wheel 505 does not contact the first rising portion 5081, when the second driving wheel 507 moves to the second gentle portion 5093, the first driving wheel 505 moves to the first rising portion 5081, when the second driving wheel 507 moves to the second descending portion 5092, the first driving wheel 505 moves to the first gentle portion 5083, and when the second driving wheel 507 moves to the ladle cover 3, the first driving wheel 505 moves to the second descending portion 5092.

[0024] Among them, the recovery component includes a connecting plate 513 fixedly installed on the sliding rod 512, a push rod 514 fixedly installed on the connecting plate 513, a first driving plate 515 slidably installed on the push rod 514, a connecting shaft 516 fixedly installed on the first driving plate 515, a primary recovery hole 5031 and a secondary recovery hole 5032 with a larger aperture than the primary recovery hole 5031 are installed in the recovery tube 503, a recovery slide rod 517 is fixedly installed in the recovery tube 503, a recovery plug 518 is slidably installed on the recovery slide rod 517, the recovery plug 518 is fixedly connected to the connecting shaft 516, the recovery tube 503 is connected to the collecting box 5, the primary recovery hole 5031 and the secondary recovery hole 5032 pass through the recovery tube 503, and a connecting tube 519 is fixedly installed on the recovery tube 503. When the second driving wheel 507 drives the sliding rod 512 to move to the right (when the second driving wheel 507 moves to the second rising portion 5091), it will drive the push rod 514 to squeeze the first driving plate 515, thereby driving the connecting shaft 516 to descend, thereby driving the recovery plug 518 to descend, and then the recovery plug 518 located in the primary recovery hole 5031 moves to the inside of the secondary recovery hole 5032, so that the recovery pipe 503 is connected, and then the piston 504 presses the gas inside the collection box 5 into the inside of the connecting pipe 519 through the recovery pipe 503, as shown in FIG. Fig.11 , 12 shown.

[0025] Further in Figures 8 to 10In the figure, the release assembly includes a horizontal plate 520 fixedly mounted on the slide rod 512, a vertical rod 521 fixedly mounted on the horizontal plate 520, a push block 522 fixedly mounted on the vertical rod 521, a second driving plate 523 slidably mounted on the push block 522, a push column 524 fixedly mounted on the second driving plate 523, a first-level release hole 5021 and a second-level release hole 5022 with a larger aperture than the first-level release hole 5021 are provided in the release tube 502, a release slide rod 530 is fixedly mounted in the release tube 502, a release plug 525 is slidably mounted on the release slide rod 530, a reset rod 526 is fixedly mounted on the release plug 525, and a socket 527 coaxial with the reset rod 526 is provided on the piston 504. When the second driving wheel 507 is located on the ladle cover 3, the push column 524 will be located outside the secondary release hole 5022. If the gas inside the collecting box 5 undergoes secondary combustion at this time, the other pressures in the collecting box 5 will increase instantly, making the air pressure inside the collecting box 5 greater than the air pressure inside the ladle 2, thereby pushing the release plug 525 to move to the inside of the secondary release hole 5022. At this time, the flame can be sprayed into the ladle 2 through the release pipe 502, so that the heat generated by the secondary combustion can be sprayed into the ladle 2. At this time, the release plug 525 will move to the right side of the push column 524, and then the second driving wheel 507 moves to the second rising portion 5091, and then the first driving wheel 505 moves to the first rising portion 5081. At this time, the piston 504 can be driven to compress the gas inside the collecting box 5, so that the gas flows out through the recovery pipe 503, and because the release pipe 502 is not blocked at this time, a part of the gas and heat will be discharged into the ladle through the release pipe 502.

[0026] Furthermore, if the gas inside the collecting box 5 cannot be ignited for the second time, when the first driving wheel 505 subsequently moves to the first rising portion 5081 (that is, when the piston 504 compresses the gas inside the collecting box 5), the push column 524 will have passed through the second rising portion 5091, and the sliding rod 512 at this time will squeeze the second driving plate 523 through the pushing block 522, thereby pushing the push column 524 to move to the inside of the secondary release hole 5022, preventing the release plug 525 from moving to the inside of the secondary release hole 5022, so that the release pipe 502 cannot be in a connected state when the gas inside the collecting box 5 is compressed and the air pressure increases. At this time, the gas inside the collecting box 5 will be completely pressed into the inside of the connecting pipe 519 through the recovery pipe 503.

[0027] Subsequently, when the second driving wheel 507 passes through the second descending portion 5092, the push column 524 and the recovery plug 518 will be reset, and then the first driving wheel 505 passes through the second descending portion 5092, driving the piston 504 to move to the outside of the collecting box 5, so that the collecting box 5 absorbs the gas inside the ladle 2.

[0028] It should be noted that Fig.17 In the collecting box 5, an oxygen supply hole 528 is provided in the collecting box 5, an oxygen supply connecting pipe 529 is fixedly installed on the oxygen supply hole 528, and a pipeline system for conveying oxygen and fuel gas and exhaust gas through the recovery pipe 503 is installed in the delivery pipe 301. The piping system includes a fuel supply pipe 6 fixedly mounted on the bracket 101, the fuel supply pipe is connected to the delivery pipe 301 and is rotatably connected, an oxygen supply valve 601 and a fuel valve 602 are provided on the fuel supply pipe 6, an exhaust pipe 603 is fixedly mounted in the delivery pipe 301, a diverter head 604 is fixedly mounted on the exhaust pipe 603, a connecting pipe 519 is connected to the diverter head 604, an oxygen supply pipe 605 is fixedly mounted in the exhaust pipe 603, an oxygen supply connecting pipe 529 is connected to the oxygen supply pipe 605, a waste discharge box 606 connected to the exhaust pipe 603 is fixedly mounted on the bracket 101, a waste discharge joint 607 is fixedly mounted on the waste discharge box 606, and an oxygen supply joint 608 connected to the oxygen supply pipe 605 is fixedly mounted on the bracket 101. Oxygen and fuel gas are respectively input into the delivery pipe 301 through the oxygen supply valve 601 and the fuel valve 602, so that the oxygen and fuel gas enter the injection pipe 401, are ignited and then injected into the ladle 2, and oxygen is input into the oxygen supply pipe 605 through the oxygen supply joint 608, so that oxygen can enter the collecting box 5 through the oxygen supply connecting pipe 529 and the oxygen supply hole 528, so that the gas in the collecting box 5 has the conditions for secondary ignition, and the exhaust gas entering the connecting pipe 519 through the recovery pipe 503 will enter the exhaust joint 607 through the exhaust pipe 603, and the exhaust gas will be discharged in the same way through the exhaust joint 607.

[0029] like Fig.16 As shown, the ladle roaster of this embodiment also includes a pressure relief mechanism installed on the ladle cover 3, the pressure relief mechanism includes a through hole 7 provided on the ladle cover 3, a pressure relief pipe 701 connected to the through hole 7 is fixedly installed on the ladle cover 3, a first-level pressure relief hole 7011 and a second-level pressure relief hole 7012 with a larger aperture than the first-level pressure relief hole 7011 are provided in the pressure relief pipe 701, a pressure relief slide bar 702 is slidably installed on the pressure relief pipe 701, a pressure relief plug 703 is fixedly installed on the pressure relief slide bar 702, a threaded seat 704 is fixedly installed on the ladle cover 3, a screw rod 705 is threadedly connected to the threaded seat 704, a pressure head 706 is fixedly installed on the screw rod 705, a spring 707 is fixedly installed on the pressure head 706, and the other end of the spring 707 is fixedly connected to the pressure relief slide bar 702. When the efficiency of the collection box 5 in discharging waste gas is insufficient, the air pressure inside the ladle 2 will continue to rise. At this time, the air pressure inside the ladle 2 will gradually overcome the elastic force of the spring 707 to move the pressure relief plug 703 to the secondary pressure relief hole 7012, so that the pressure relief pipe 701 is connected, thereby discharging the waste gas inside the ladle 2 to prevent the air pressure inside the ladle 2 from being too high and causing damage to the ladle 2. A pipeline can be connected to the pressure relief pipe 701 to allow the waste gas passing through the pressure relief pipe 701 to enter the waste discharge joint 607.

[0030] Working principle: Due to the positional relationship of the injection pipe 401, when the flame is sprayed through multiple nozzles 402, the flame can evenly contact the inner wall of the ladle 2, and can drive the conveying pipe 301 to rotate under the thrust generated when the flame is sprayed, so that the injection pipe 401 itself rotates, and then the flame can rotate inside the inner wall of the ladle 2, so that the flame can evenly bake the inside of the ladle 2, thereby speeding up the baking efficiency of the ladle 2.

[0031] The gas after combustion inside the ladle 2 will increase the pressure inside the ladle 2 and enable the gas to enter the collecting box 5 through the one-way valve 501, at which time oxygen is transported to the collecting box 5. At this time, if the gas inside the collecting box 5 is not completely burned, it can be re-burned inside the collecting box 5 and released again to the ladle 2 through the release pipe 502, ensuring that the fuel can be completely burned, improving energy utilization, and preventing incomplete combustion from generating harmful substances. If the gas inside the collecting box 5 cannot be re-burned, it will be discharged to the outside of the ladle 2 through the recovery pipe 503, thereby preventing the gas pressure inside the ladle 2 from being too high and ensuring that all discharged gases are re-burned.

[0032] The above specific embodiments are only several optional embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. An energy-saving ladle roaster, comprising a base (1), a bracket (101) being slidably mounted on the base (1) and a supporting seat (102) being fixedly mounted thereon, a ladle (2) being supported on the supporting seat (102), and a ladle cover (3) being fixedly mounted on the bracket (101), characterized in that: Also includes: Two sets of baking and air return components installed on the steel ladle cover (3), the baking and air return components comprising an injection mechanism rotatably installed on the steel ladle cover (3) and an air return mechanism installed on the injection drive mechanism, the injection mechanism injects flames and drives the drive mechanism and the air return mechanism to rotate in the steel ladle (2), the air return mechanism collects the gas in the burning steel ladle (2) and ignites it for a second time before uniformly discharging the collected gas to the outside of the steel ladle (2); A delivery pipe (301) is rotatably mounted on the ladle cover (3), a connector (302) is fixedly mounted on the delivery pipe (301), the injection mechanism comprises a connection pipe (4) fixedly mounted on the connector (302), an injection pipe (401) is fixedly mounted on the connection pipe (4), a plurality of injection holes (402) are provided on the injection pipe (401), the connection pipe (4) connects the delivery pipe (301) and the injection pipe (401), and the injection pipe (401) is arranged to be inclined tangent to the inner wall of the ladle (2); The air return mechanism comprises a collection box (5) fixedly mounted on the injection pipe (401), the collection box (5) being provided with a plurality of one-way valves (501) capable of enabling one-way entry into the collection box (5), a release pipe (502) and a recovery pipe (503) being fixedly mounted on the collection box (5), a piston (504) being slidably mounted on the collection box (5), a first driving wheel (505) being rotatably mounted on the piston (504), a connecting block (506) being fixedly mounted on the collection box (5), and the connecting block (506) being fixedly mounted on the collection box (5). A slide rod (512) is slidably mounted on the block (506), and a second driving wheel (507) is rotatably mounted on the slide rod (512). A driving component for driving the slide rod (512) and the piston (504) to move is mounted on the ladle cover (3). A release component for controlling the unblocking state of the release tube (502) is mounted in the release tube (502), and a recovery component for controlling the unblocking state of the recovery tube (503) is mounted in the recovery tube (503). The driving component controls the movement state of the release component and the recovery component.

2. The energy-saving ladle roaster according to claim 1, characterized in that: The driving assembly comprises a first protrusion (508) and a second protrusion (509) fixedly mounted on the ladle cover (3); a first connecting groove (510) is provided on the first protrusion (508) and the ladle cover (3); the first driving wheel (505) is slidably connected to the first connecting groove (510); the second protrusion (509) and the ladle cover (3) are provided with a second connecting groove (511); and the second driving wheel (507) is slidably connected to the second connecting groove (511).

3. The energy-saving ladle roaster according to claim 2, characterized in that: The first protrusion (508) is provided with a first rising portion (5081) and a first descending portion (5082), and a first flat portion (5083) located between the first rising portion (5081) and the first descending portion (5082); the second protrusion (509) is provided with a second rising portion (5091) and a second descending portion (5092), and a second flat portion (5093) located between the second rising portion (5091) and the second descending portion (5092).

4. The energy-saving ladle roaster according to claim 3, characterized in that: The recovery component comprises a connecting plate (513) fixedly mounted on the sliding rod (512), a push rod (514) fixedly mounted on the connecting plate (513), a first driving plate (515) slidably mounted on the push rod (514), a connecting shaft (516) fixedly mounted on the first driving plate (515), a primary recovery hole (5031) and a secondary recovery hole (5032) having a larger aperture than the primary recovery hole (5031) are mounted in the recovery pipe (503), A recovery slide bar (517) is fixedly installed in the recovery pipe (503), a recovery plug (518) is slidably installed on the recovery slide bar (517), the recovery plug (518) is fixedly connected to the connecting shaft (516), the recovery pipe (503) is connected to the collection box (5), the primary recovery hole (5031) and the secondary recovery hole (5032) pass through the recovery pipe (503), and a connecting pipe (519) is fixedly installed on the recovery pipe (503).

5. The energy-saving ladle roaster according to claim 4, characterized in that: The release assembly comprises a horizontal plate (520) fixedly mounted on the slide rod (512), a vertical rod (521) fixedly mounted on the horizontal plate (520), a push block (522) fixedly mounted on the vertical rod (521), a second drive plate (523) slidably mounted on the push block (522), a push column (524) fixedly mounted on the second drive plate (523), a primary release hole (5021) and a secondary release hole (5022) having a larger aperture than the primary release hole (5021) are provided in the release tube (502), a release slide rod (530) is fixedly mounted in the release tube (502), a release plug (525) is slidably mounted on the release slide rod (530), a reset rod (526) is fixedly mounted on the release plug (525), and a plug hole (527) coaxial with the reset rod (526) is provided on the piston (504).

6. The energy-saving ladle roaster according to claim 5, characterized in that: The collection box (5) is provided with an oxygen supply hole (528), an oxygen supply connecting pipe (529) is fixedly mounted on the oxygen supply hole (528), and a pipeline system for transporting oxygen and fuel gas as well as exhaust gas through a recovery pipe (503) is installed in the delivery pipe (301).

7. The energy-saving ladle roaster according to claim 6, characterized in that: The pipeline system comprises a fuel supply pipe (6) fixedly mounted on a bracket (101), the fuel supply pipe being connected to and rotatably connected to the delivery pipe (301), the fuel supply pipe (6) being provided with an oxygen supply valve (601) and a fuel valve (602), an exhaust pipe (603) being fixedly mounted in the delivery pipe (301), a flow divider (604) being fixedly mounted on the exhaust pipe (603), the connecting pipe (519) being connected to the flow divider (604), and the connecting pipe (519) being connected to the flow divider (604). 04), an oxygen supply pipe (605) is fixedly installed in the exhaust pipe (603), the oxygen supply connecting pipe (529) is connected to the oxygen supply pipe (605), a waste discharge box (606) connected to the exhaust pipe (603) is fixedly installed on the bracket (101), a waste discharge connector (607) is fixedly installed on the waste discharge box (606), and an oxygen supply connector (608) connected to the oxygen supply pipe (605) is fixedly installed on the bracket (101).

8. The energy-saving ladle roaster according to claim 7, characterized in that: A pressure relief mechanism is fixedly mounted on the ladle cover (3), the pressure relief mechanism comprising a through hole (7) provided on the ladle cover (3), a pressure relief pipe (701) connected to the through hole (7) is fixedly mounted on the ladle cover (3), a primary pressure relief hole (7011) and a secondary pressure relief hole (7012) having a larger hole diameter than the primary pressure relief hole (7011) are provided in the pressure relief pipe (701), and a pressure relief slide bar (702) is slidably mounted on the pressure relief pipe (701). ), a pressure relief plug (703) is fixedly mounted on the pressure relief slide rod (702), a threaded seat (704) is fixedly mounted on the ladle cover (3), a screw rod (705) is threadedly connected to the threaded seat (704), a pressure head (706) is fixedly mounted on the screw rod (705), a spring (707) is fixedly mounted on the pressure head (706), and the other end of the spring (707) is fixedly connected to the pressure relief slide rod (702).

Citation Information

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