Heating device for hot rolling forming of pre-shaped fibers
By using electric heating plates and purification systems in the fiber hot rolling forming device, double-sided heating and temperature adjustment of fibers are realized, and the problems of fiber heating temperature adjustment and gas pollution in the prior art are solved, and the practicality and environment of the device are improved. Protection effect.
Patent Information
- Application Number
- CN202411411881.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing fiber hot-rolling molding devices cannot display and adjust the fiber heating temperature in real time, and cannot heat both surfaces of the fiber at the same time, and pungent gases will be generated during the heating process, causing air pollution.
A pre-determined fiber hot rolling forming heating device is designed, using components such as electric heating plates, temperature sensors, temperature adjustment chips, drive motors and purification boxes to realize double-sided heating and temperature adjustment of fibers, and through the purification box and Activated carbon balls adsorb pungent gas to avoid air pollution.
The double-sided simultaneous heating and real-time temperature adjustment of the fibers is achieved, which improves the practicality and scope of use of the heating device, and avoids gas pollution through the purification device.
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Figure CN119194778A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hot rolling forming heating, in particular to a heating device for hot rolling forming of predetermined shaped fibers. Background Art
[0002] Fiber (Fiber) is a substance composed of continuous or discontinuous filaments. It is widely used in textiles, military, environmental protection, medicine, construction, biology and other fields. There are two categories of fibers: natural fibers and chemical fibers. Natural fibers exist naturally and are divided into plant fibers, animal fibers and mineral fibers; while chemical fibers are made through chemical treatment and processing, and can be divided into artificial fibers, synthetic fibers and inorganic fibers. The chemical composition of synthetic fibers is completely different from that of natural fibers. They are synthesized from some substances that do not contain cellulose or protein, such as petroleum, coal, natural gas, limestone or agricultural and sideline products, and then made into fibers by chemical synthesis and mechanical processing. Such as polyester fiber (polyester), polyamide fiber (nylon or nylon), polyvinyl alcohol fiber (vinylon), polyacrylonitrile fiber (acrylic fiber), polypropylene fiber (polypropylene fiber), polyvinyl chloride fiber (chlorofiber), etc. The filling of fibers can effectively improve the strength and stiffness of plastics. Fiber-reinforced plastics are rigid structural materials. Fiber-reinforced plastics mainly have two components. The matrix is a thermosetting plastic or a thermoplastic plastic, which is filled with fiber materials. The strength of the fiber matrix is usually low, while the fiber filler has high rigidity but is brittle. Boron fiber itself is a composite material of tungsten wire and boron, with a high elastic modulus, but the fiber is thick and the manufacturing cost is high. Epoxy resin is often used as the matrix. Low-density aramid fiber has been used in China. It is used for cables and load-bearing components that bear tensile stress. The surface treatment is to coat the fiber surface with a surface treatment agent. The surface treatment agent includes a wetting agent and a series of coupling agents and additives. The coupling agent can form a good bonding interface between the fiber and the matrix resin, thereby effectively improving the bonding strength of the two, and also improving the waterproof, insulating and wear-resistant properties of the reinforced plastic. When the fiber is finalized, it needs to be hot-rolled and heated.
[0003] The announcement number of China's authorization is CN214882329U, which is a hot rolling forming device used for non-woven fabric production. The first blower blows air through the air inlet pipe and the air outlet cover, and the electric heating pipe heats the blown air. The high-temperature air is blown onto the non-woven fabric, which can increase the temperature of the non-woven fabric and achieve the effect of preheating the non-woven fabric, avoiding the sudden increase in temperature when the non-woven fabric contacts the hot rolling roller, causing the non-woven fabric to deteriorate in elasticity, and making the non-woven fabric quality stable. The cleaning motor drives the cleaning brush to rotate, which can clean the fibers or debris on the hot rolling roller, and the moving motor drives the cleaning brush to rotate. The driving rod is driven to rotate, and then the slider is moved through the gear and rack to keep the cleaning brush away from the hot rolling roller to prevent the high temperature of the hot rolling roller from affecting the cleaning brush. The hot rolling box can be blown through the second blower and the blow pipe, and the heat on the non-woven fabric can be taken away by the cold air from the outside. There are multiple blow pipes and multiple blowing holes on the blow pipe, so that the area of the non-woven fabric receiving the cold air is increased. The non-woven fabric bypasses multiple transmission rollers to lengthen the length of the non-woven fabric in the hot rolling box, ensuring that the temperature of the non-woven fabric is relatively low after leaving the hot rolling box. When it is rolled up later, the non-woven fabric will not stick together due to the high temperature.
[0004] There are still certain shortcomings when using it. The fiber heating temperature cannot be displayed and adjusted accordingly according to actual needs, thereby reducing the practicality and scope of use of the heating device when in use. In addition, the two surfaces of the fiber cannot be heated at the same time, which will also reduce the shaping heating effect of the fiber. At the same time, pungent gas will be emitted when the fiber is heated, and the gas emitted into the air will cause air pollution. Summary of the invention
[0005] The object of the present invention is to provide a heating device for hot rolling forming of pre-shaped fibers, so as to solve the problem proposed in the above-mentioned background technology that the temperature at which the fibers are heated cannot be displayed and adjusted accordingly according to actual needs, thereby reducing the practicality and scope of use of the heating device when in use, and the two surfaces of the fibers cannot be heated at the same time, which will also reduce the shaping heating effect of the fibers. At the same time, pungent gases will be emitted when the fibers are heated, and the gases emitted into the air will cause air pollution.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A heating device for hot rolling forming of pre-formed fibers comprises a base plate, a fixing box is fixedly connected to the top of the base plate, a steel plate is fixedly connected to the fixing box, a hot rolling roller is rotatably connected to the steel plate, a round rod is fixedly connected to the side of the hot rolling roller, the round rod is arranged on the side of the steel plate, a belt is connected to the external transmission of the round rod, a stepper motor is installed on the outside of the fixing box, the output end of the stepper motor is fixedly connected to the round rod, a limiting rod is slidably connected to the fixing box, an electric heating plate is fixedly connected to the bottom of the limiting rod, a temperature regulating chip is fixedly connected to the electric heating plate, a driving motor is installed on the side of the fixing box, a threaded barrel is fixedly connected to the output end of the driving motor, and a threaded rod is threadedly connected to the side of the threaded barrel.
[0008] As a preferred solution of the present invention, the side end of the threaded rod is rotatably connected to a rotating seat, the side of the rotating seat is fixedly connected to a rectangular plate, a support rod is arranged between the rectangular plate and the electric heating plate, and a side groove is opened in the fixed box.
[0009] As a preferred solution of the present invention, one end of the push rod is fixedly connected to the rectangular plate, the other end of the push rod is hinged to the electric heating plate, and the inner top wall of the fixed box is fixedly connected with a temperature sensor.
[0010] As a preferred solution of the present invention, a regulator and a display screen are fixedly connected to the outer surface of the fixing box, respectively, the display screen is electrically connected to the temperature sensor, and the regulator is electrically connected to the temperature regulating chip.
[0011] As a preferred solution of the present invention, a purification box is fixedly connected to the top of the fixed box, a top cover is abutted against the top of the purification box, a sticky plate is fixedly connected to the inner wall of the purification box, and activated carbon balls are adhered to the side of the sticky plate.
[0012] As a preferred solution of the present invention, an air pump is installed outside the purification box, an air outlet pipe is fixedly connected to the side of the air pump, and an air pipe is fixedly connected to the other end of the air pump. The air pipe extends into the fixed box and is connected to the fixed box.
[0013] As a preferred solution of the present invention, a side cover is provided on the outside of the fixed box via a hinge, the side cover is rotatably connected to the fixed box, a fiberboard is slidably connected inside the fixed box, and the fiberboard is provided on the side of the hot rolling roller.
[0014] As a preferred solution of the present invention, a support seat is fixedly connected to the bottom of the base plate, an anti-slip groove is provided on the bottom of the support seat, and the shape of the support seat is T-shaped.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. In the present invention, by setting an electric heating plate, a temperature sensor, a temperature adjustment chip, a limit rod, a driving motor, a threaded barrel, a threaded rod, a rotating seat, a rectangular plate and a resist rod, the two surfaces of the fiber can be heated simultaneously by the electric heating plate, and the temperature inside the fixed box can be displayed by a display screen, and the heating temperature of the electric heating plate can be adjusted according to actual needs, so that the practicality and application range of the fiber shaping heating device are more extensive.
[0017] 2. In the present invention, by setting up a purification box, a top cover, an air pump, an air outlet pipe, an air pipe, a sticky plate and activated carbon balls for use in combination, the pungent gas generated when the fiber is heated is pumped into the purification box by the air pump, and the pungent gas is adsorbed by the activated carbon balls and then discharged, thereby preventing the pungent gas from being directly discharged into the air and causing air pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a side view structural schematic diagram of the present invention;
[0020] Figure 3 It is a schematic diagram of the internal structure of the fixing box of the present invention;
[0021] Figure 4 It is a schematic diagram of the internal structure of the purification box of the present invention.
[0022] In the figure: 1. bottom plate; 2. support seat; 3. fixing box; 4. side cover; 5. purification box; 6. top cover; 7. air pipe; 8. limit rod; 9. regulator; 10. display screen; 11. fiberboard; 12. drive motor; 13. side groove; 14. threaded cylinder; 15. threaded rod; 16. rotating seat; 17. rectangular plate; 18. push rod; 19. stepping motor; 20. air pump; 21. air outlet pipe; 22. hinge; 23. temperature sensor; 24. electric heating plate; 25. temperature regulating chip; 26. steel plate; 27. belt; 28. round rod; 29. hot rolling roller; 30. sticking plate; 31. activated carbon ball. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] For examples, see Figure 1-4 , the present invention provides a technical solution:
[0025] A heating device for hot rolling of pre-shaped fibers, comprising a bottom plate 1, a fixing box 3 fixedly connected to the top of the bottom plate 1, a steel plate 26 fixedly connected inside the fixing box 3, a hot rolling roller 29 rotatably connected inside the steel plate 26, a round rod 28 fixedly connected to the side of the hot rolling roller 29, the round rod 28 arranged on the side of the steel plate 26, a belt 27 connected to the external transmission of the round rod 28, a stepper motor 19 installed outside the fixing box 3, the output end of the stepper motor 19 is fixedly connected to the round rod 28, a limit rod 8 is slidably connected inside the fixing box 3, an electric heating plate 24 is fixedly connected to the bottom of the limit rod 8, a fiberboard 11 is placed in the fixing box 3, and passes through the hot rolling roller 29, and the hot rolling roller 29 is driven by the stepper motor 19 The roller 29 rotates, and the fiberboard 11 can be hot-rolled and shaped by the rotation of the hot-rolling roller 29. When the driving motor 12 is working, it drives the threaded barrel 14 to rotate. Since the threaded barrel 14 and the threaded rod 15 are threadedly connected, the threaded rod 15 and the rectangular plate 17 can be driven to move. The electric heating plate 24 is driven to move by the rectangular plate 17 and the push rod 18, so that the electric heating plate 24 moves to both sides of the fiberboard 11, and both sides of the fiberboard 11 can be heated simultaneously. A temperature regulating chip 25 is fixedly connected in the electric heating plate 24, and a driving motor 12 is installed on the side of the fixed box 3. The output end of the driving motor 12 is fixedly connected to the threaded barrel 14, and the side of the threaded barrel 14 is threadedly connected to the threaded rod 15.
[0026] In this embodiment, Figure 1 and Figure 3 As shown, the side end of the threaded rod 15 is rotatably connected to a rotating seat 16, and a rectangular plate 17 is fixedly connected to the side of the rotating seat 16. A push rod 18 is arranged between the rectangular plate 17 and the electric heating plate 24. A side groove 13 is opened in the fixed box 3, one end of the push rod 18 is fixedly connected to the rectangular plate 17, and the other end of the push rod 18 is hinged to the electric heating plate 24. The inner top wall of the fixed box 3 is fixedly connected to a temperature sensor 23, and the outer surface of the fixed box 3 is respectively fixedly connected to a regulator 9 and a display screen 10, the display screen 10 is electrically connected to the temperature sensor 23, and the regulator 9 is electrically connected to the temperature regulating chip 25.
[0027] The two surfaces of the fiber can be heated simultaneously by the electric heating plate 24, and the temperature inside the fixing box 3 can be displayed by the display screen 10, and the heating temperature of the electric heating plate 24 can be adjusted according to actual needs, so that the practicality and application range of the fiber shaping heating device are more extensive.
[0028] In this embodiment, Figure 2 and Figure 4As shown, the top of the fixed box 3 is fixedly connected with a purification box 5, the top of the purification box 5 is abutted with a top cover 6, the inner wall of the purification box 5 is fixedly connected with a sticky plate 30, the side of the sticky plate 30 is adhered with an activated carbon ball 31, and the outside of the purification box 5 is installed with an air pump 20. The temperature inside the fixed box 3 is monitored by a temperature sensor 23 and then displayed on a display screen 10, and the heating temperature of the electric heating plate 24 is adjusted by a regulator 9, so that the whole device is more practical when used, and the gas generated by heating is passed from the air pump 20 to the purification box 5 through the air pipe 7, and then the gas is passed through the air pump 20. The gas is adsorbed and purified by the activated carbon balls 31 and then discharged through the outlet pipe 21. The side of the air pump 20 is fixedly connected with the outlet pipe 21. The other end of the air pump 20 is fixedly connected with the air pipe 7. The air pipe 7 extends into the fixed box 3 and is connected with the fixed box 3. The outside of the fixed box 3 is provided with a side cover 4 through a hinge 22. The side cover 4 is rotatably connected to the fixed box 3. A fiberboard 11 is slidably connected in the fixed box 3. The fiberboard 11 is arranged on the side of the hot rolling roller 29. The bottom of the bottom plate 1 is fixedly connected with the support seat 2. The bottom of the support seat 2 is provided with anti-slip grooves, and the shape of the support seat 2 is T-shaped.
[0029] The pungent gas generated when the fiber is heated is pumped into the purification box 5 by the air pump 20, and the pungent gas is adsorbed by the activated carbon balls 31 and then discharged, so as to avoid the pungent gas being directly discharged into the air and causing air pollution.
[0030] The working process of the present invention is as follows: when the heating device for hot rolling of pre-shaped fibers designed in the present invention is in operation, the fiberboard 11 is placed in the fixed box 3 and passes through the hot rolling roller 29. The hot rolling roller 29 is driven to rotate by the stepping motor 19. The fiberboard 11 can be hot-rolled and shaped by the rotation of the hot rolling roller 29. When the driving motor 12 is working, the threaded cylinder 14 is driven to rotate. Since the threaded cylinder 14 and the threaded rod 15 are threadedly connected, the threaded rod 15 and the rectangular plate 17 can be driven to move. The rectangular plate 17 and the stop rod 18 drive the electric heating plate 24 to move, so that the electric heating The hot plate 24 moves to both sides of the fiberboard 11, and can heat both sides of the fiberboard 11 at the same time. At the same time, the temperature inside the fixing box 3 is monitored by the temperature sensor 23 and displayed on the display screen 10, and the heating temperature of the electric heating plate 24 is adjusted by the regulator 9, so that the whole device is more practical when used, and the gas generated by the heating is passed through the air pipe 7 into the purification box 5 by the air pump 20, and then the gas is adsorbed and purified by the activated carbon balls 31 and discharged through the outlet pipe 21, completing the hot rolling shaping work of the fiberboard 11.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heating device for hot rolling of pre-shaped fibers, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a fixing box (3), a steel plate (26) is fixedly connected inside the fixing box (3), a hot rolling roller (29) is rotatably connected inside the steel plate (26), a round rod (28) is fixedly connected to the side of the hot rolling roller (29), the round rod (28) is arranged on the side of the steel plate (26), the external transmission of the round rod (28) is connected to a belt (27), a stepping motor (19) is installed outside the fixing box (3), and the stepping motor (19) ) is fixedly connected to a round rod (28); a limiting rod (8) is slidably connected inside the fixing box (3); an electric heating plate (24) is fixedly connected to the bottom of the limiting rod (8); a temperature regulating chip (25) is fixedly connected inside the electric heating plate (24); a driving motor (12) is installed on the side of the fixing box (3); a threaded barrel (14) is fixedly connected to the output end of the driving motor (12); and a threaded rod (15) is threadedly connected to the side of the threaded barrel (14).
2. A heating device for hot rolling of pre-shaped fibers according to claim 1, characterized in that: The side end of the threaded rod (15) is rotatably connected to a rotating seat (16), the side of the rotating seat (16) is fixedly connected to a rectangular plate (17), a stopper (18) is provided between the rectangular plate (17) and the electric heating plate (24), and a side groove (13) is provided in the fixing box (3).
3. A heating device for hot rolling of pre-shaped fibers according to claim 2, characterized in that: One end of the push rod (18) is fixedly connected to the rectangular plate (17), the other end of the push rod (18) is hinged to the electric heating plate (24), and the inner top wall of the fixed box (3) is fixedly connected with a temperature sensor (23).
4. A heating device for hot rolling of pre-shaped fibers according to claim 1, characterized in that: The outer surface of the fixing box (3) is respectively fixedly connected with a regulator (9) and a display screen (10); the display screen (10) is electrically connected to a temperature sensor (23); and the regulator (9) is electrically connected to a temperature regulating chip (25).
5. A heating device for hot rolling of pre-shaped fibers according to claim 1, characterized in that: The top of the fixing box (3) is fixedly connected to a purification box (5), the top of the purification box (5) is abutted against a top cover (6), the inner wall of the purification box (5) is fixedly connected to an adhesive plate (30), and the side of the adhesive plate (30) is adhered to activated carbon balls (31).
6. A heating device for hot rolling of pre-shaped fibers according to claim 5, characterized in that: An air pump (20) is installed outside the purification box (5), an air outlet pipe (21) is fixedly connected to the side of the air pump (20), and an air pipe (7) is fixedly connected to the other end of the air pump (20), and the air pipe (7) extends into the fixed box (3) and is in communication with the fixed box (3).
7. A heating device for hot rolling of pre-shaped fibers according to claim 1, characterized in that: The outside of the fixed box (3) is provided with a side cover (4) via a hinge (22), and the side cover (4) is rotatably connected to the fixed box (3). A fiberboard (11) is slidably connected inside the fixed box (3), and the fiberboard (11) is arranged on the side of the hot rolling roller (29).
8. The heating device for hot rolling of pre-shaped fibers according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to a support seat (2), the bottom of the support seat (2) is provided with anti-slip grooves, and the shape of the support seat (2) is T-shaped.
Citation Information
Patent Citations
Hot rolling forming device applied to non-woven fabric production
CN214882329U
