Air suspension control system and air suspension structure
The air suspension structure with a shock absorber support and detection module enhances shock absorption by incorporating a rotatable connecting member and control system, improving flexibility and practicality.
Patent Information
- Application Number
- CN202411605294.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-03
AI Technical Summary
Existing air suspensions in vehicles have limitations in shock absorption effectiveness, despite structural improvements, necessitating enhanced buffering and shock absorption capabilities.
An air suspension structure with a shock absorber support, a connecting pipe, and a shock absorbing assembly featuring a buffer and rotatable connecting member, along with a detection module to assess buffering efficiency, and an air suspension control system with a main control terminal and signal processing modules for calculating and alerting on shock absorption.
The solution provides secondary buffering and improved shock absorption, with enhanced flexibility, ease of assembly, and cost-effectiveness, addressing the limitations of single air suspensions.
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Figure CN119239205A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of air suspensions, and in particular relates to an air suspension control system and an air suspension structure. Background Art
[0002] In the field of vehicles, in particular in the field of light, medium and heavy vehicles, often referred to as trucks, air suspension devices are usually installed between the wheel axle and the vehicle chassis in order to absorb vibrations caused, for example, by the road surface on which the vehicle is traveling.
[0003] The existing air suspension mainly relies on internal air compression to achieve buffering and shock absorption. Even if the internal structure is creatively improved, there is an upper limit to its shock absorption effect. Therefore, there is room for improvement in actual use. Summary of the invention
[0004] The object of the present invention is to provide an air suspension control system and an air suspension structure to solve the problem that the shock absorbing effect of the existing air suspension in the field of buffering and shock absorption mentioned in the above background technology cannot be improved.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an air suspension structure, comprising an outer shell, a bellows is sealed on the bottom of the outer shell, and a shock absorber support is installed on the top of the outer shell, and the outer shell and the frame can be fixedly installed through the shock absorber support; a connecting pipe, the top of which extends into the interior of the bellows, and the bottom extends to the outside of the bellows; a shock absorbing assembly, the shock absorbing assembly includes a buffer and a connecting member, wherein the buffer is sleeved on the portion of the connecting pipe extending out of the bellows, and the connecting member is rotatably installed on the buffer, and the connecting member is fixedly connected to the vehicle body, and can be installed according to different angles through the rotatable installation of the connecting member, which is very convenient to operate; a detection module is also arranged inside the buffer, and the detection module has a receiving end and a transmitting end, wherein the receiving end is wirelessly connected to an external main control terminal, and the buffering efficiency of the entire shock absorbing assembly is detected by the detection module, so as to determine the shock absorbing effect.
[0006] Preferably, the buffer component has at least two rings, the ring at the bottom position is fixed on the connecting tube, and the ring at the top position is movably sleeved on the connecting tube, support columns are fixed on the sides of the rings, and movable connecting columns are passed through the two support columns, and elastic members are arranged on the connecting columns, which abut against the two support columns, and the connecting member is rotatably installed on the support column at the bottom position. During use, the ring at the top position drives the connecting column to move downward synchronously and squeezes the elastic member, so as to achieve the purpose of rebound shock absorption through the elastic member.
[0007] Preferably, the connecting member includes a sleeve frame and a mounting plate fixed to the rear of the sleeve frame, the mounting plate is placed on the side of the bottom support column, and a connecting bolt passes through the mounting plate and the support column. The mounting plate rotates around the axis of the connecting bolt, so as to adjust the angle of the sleeve frame according to the position of the vehicle body to achieve stable installation.
[0008] Preferably, the detection module is a distance sensor installed on the inner sides of the two support columns, one distance sensor is the transmitting end and the other distance sensor is the receiving end. When the two support columns are close to each other, it indicates that the entire shock absorbing assembly is in a buffering state. At this time, the buffering value can be calculated by the change in the distance between the two.
[0009] Preferably, the elastic member is a spring sleeved on the connecting column, and the top of the connecting column is sleeved with two limit nuts, which are arranged at both ends of the support column at the top position, and at least one limit nut is screwed into the bottom of the connecting column, and the limit nut is abutted against the bottom end surface of the support column at the bottom position, thereby realizing a fixed connection between the connecting column and the support column at the top position, and a movable connection with the bottom support column, and the two will not be separated.
[0010] Preferably, a power supply line is passed through the shock absorber support, and the power supply line is connected to the electronic components inside the shell. Since this structure is a prior art, it will not be further described here.
[0011] The present invention also discloses an air suspension control system, including a distance sensor, characterized in that it also includes a main control terminal, the main control terminal is connected to a signal processing module, the signal processing module is connected to a signal transmitting module and a signal receiving module with a built-in distance sensor, and the signal processing module is connected to a signal conversion module for calculating the distance signal as a buffer force.
[0012] Preferably, the signal conversion module is connected to an alarm module, which is connected to the main control terminal. When the distance value is , an alarm is issued to prompt the user to pay attention.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] Through the designed shock-absorbing component, secondary buffering and shock absorption can be achieved on the basis of the original air suspension, which greatly improves the shortcomings of the single air suspension in shock absorption. The shock-absorbing component is easy to disassemble and assemble, has high overall flexibility, and is suitable for various different shock-absorbing components. At the same time, the shock-absorbing component has a simple and convenient structure, low manufacturing cost, and good practicality, which improves the shortcomings of the existing air suspension in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1It is a structural schematic diagram of the present invention;
[0016] Figure 2 It is a rear view of the present invention;
[0017] Figure 3 A top view of the present invention;
[0018] Figure 4 It is a system diagram of the present invention.
[0019] In the figure:
[0020] 100, housing; 101, bellows; 102, connecting pipe; 103, shock absorber support; 104, power supply line;
[0021] 200, collar; 201, support column; 202, connecting column; 203, spring; 204, frame; 205, mounting plate; 206, connecting bolt; 207, distance sensor; 208, limit nut. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figures 1 to 4 The present invention provides a technical solution: an air suspension structure, comprising
[0024] The housing 100 has a bellows 101 sealed at the bottom and a shock absorber support 103 installed at the top, through which the housing 100 and the frame can be fixedly installed;
[0025] A connecting pipe 102, the top of which extends into the interior of the corrugated pipe 101, and the bottom of which extends out of the corrugated pipe 101;
[0026] A shock absorbing assembly, comprising a buffer and a connecting member, wherein
[0027] The buffer is sleeved on the portion of the connecting pipe 102 extending out of the corrugated pipe 101, and the connecting piece is rotatably mounted on the buffer, and the connecting piece is fixedly connected to the vehicle body. Through the rotatable installation of the connecting piece, it can be installed according to different angles, and the operation is very convenient;
[0028] A detection module is also provided inside the buffer, and the detection module has a receiving end and a transmitting end, wherein the receiving end is wirelessly connected to an external main control terminal. The detection module is used to detect the buffering efficiency of the entire shock absorbing assembly, so as to determine the shock absorbing effect.
[0029] In this embodiment, preferably, the buffer member has at least two rings 200, the ring 200 at the bottom position is fixed on the connecting tube 102, and the ring 200 at the top position is movably sleeved on the connecting tube 102, and a support column 201 is fixed on the side of the ring 200, and a movable connecting column 202 passes through the two support columns 201, and an elastic member is arranged on the connecting column 202, which abuts against the two support columns 201, and the connecting member is rotatably installed on the support column 201 at the bottom position. During use, the ring 200 at the top position drives the connecting column 202 to move downward synchronously and squeeze the elastic member, so as to achieve the purpose of rebound shock absorption through the elastic member.
[0030] In this embodiment, preferably, the connecting member includes a sleeve frame 204, and a mounting plate 205 fixed to the rear of the sleeve frame 204, the mounting plate 205 is placed on the side of the bottom support column 201, and a connecting bolt 206 passes through the mounting plate 205 and the support column 201, the mounting plate 205 rotates around the axis of the connecting bolt 206, so as to adjust the angle of the sleeve frame 204 according to the position of the vehicle body to achieve a stable installation.
[0031] In this embodiment, preferably, the detection module is a distance sensor 207 installed on the inner side of the two support columns 201, one distance sensor 207 is a transmitting end, and the other distance sensor 207 is a receiving end. When the two support columns 201 are close to each other, it indicates that the entire shock absorbing assembly is in a buffering state. At this time, the buffering value can be calculated by the change in the distance between the two.
[0032] In this embodiment, preferably, the elastic member is a spring 203 sleeved on the connecting column 202, and two limiting nuts 208 are sleeved on the top of the connecting column 202. The limiting nuts 208 are arranged at both ends of the support column 201 at the top position, and at least one limiting nut 208 is screwed into the bottom of the connecting column 202, and the limiting nut 208 is abutted against the bottom end surface of the support column 201 at the bottom position, thereby realizing a fixed connection between the connecting column 202 and the support column 201 at the top position, and a movable connection with the bottom support column 201, and the two will not be separated.
[0033] In this embodiment, preferably, a power supply line 104 is also passed through the shock absorber support 103, and the power supply line 104 is connected to the electronic components inside the housing 100. Since this structure is a prior art, it will not be further described here.
[0034] The present invention also discloses an air suspension control system, including a distance sensor 207, characterized in that it also includes a main control terminal, to which is connected a signal processing module, to which is connected a signal transmitting module and a signal receiving module of the built-in distance sensor 207, and to which is connected a signal conversion module for calculating the distance signal as a buffering force.
[0035] In this embodiment, preferably, the signal conversion module is connected to an alarm module, and the alarm module is connected to the main control terminal. When the distance value is 0, an alarm is issued to prompt the user to pay attention.
[0036] Although embodiments of the present invention have been shown and described (see the above detailed description for details), it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An air suspension structure, characterized in that: include The housing (100) has a bellows (101) sealed at its bottom and a shock absorber support (103) mounted on its top; A connecting pipe (102), the top of which extends into the interior of the bellows (101), and the bottom of which extends out of the bellows (101); A shock absorbing assembly, comprising a buffer and a connecting member, wherein The buffer member is sleeved on the portion of the connecting pipe (102) extending out of the corrugated pipe (101), and the connecting member is rotatably mounted on the buffer member, and the connecting member is fixedly connected to the vehicle body; A detection module is also arranged inside the buffer, and the detection module has a receiving end and a transmitting end, wherein the receiving end is wirelessly connected to an external main control terminal.
2. The air suspension structure according to claim 1, characterized in that: The buffer component has at least two collars (200), the collar (200) at the bottom position is fixed on the connecting tube (102), and the collar (200) at the top position is movably sleeved on the connecting tube (102), a supporting column (201) is fixed on the side of the collar (200), a movable connecting column (202) passes through the two supporting columns (201), an elastic component is arranged on the connecting column (202), the elastic component is abutted against the two supporting columns (201), and the connecting component is rotatably mounted on the supporting column (201) at the bottom position.
3. The air suspension structure according to claim 2, characterized in that: The connecting member comprises a sleeve frame (204) and a mounting plate (205) fixed to the rear of the sleeve frame (204); the mounting plate (205) is placed on the side of the bottom support column (201); a connecting bolt (206) penetrates between the mounting plate (205) and the support column (201); the mounting plate (205) performs rotational motion around the axis of the connecting bolt (206).
4. The air suspension structure according to claim 2, characterized in that: The detection module is a distance sensor (207) installed on the inner side surfaces of the two support columns (201), wherein one distance sensor (207) is a transmitting end and the other distance sensor (207) is a receiving end.
5. The air suspension structure according to claim 1, characterized in that: The elastic member is a spring (203) sleeved on the connecting column (202); two limiting nuts (208) are sleeved on the top of the connecting column (202); the limiting nuts (208) are arranged at both ends of the supporting column (201) at the top position; and at least one limiting nut (208) is screwed into the bottom of the connecting column (202); the limiting nut (208) abuts against the bottom end surface of the supporting column (201) at the bottom position.
6. The air suspension structure according to claim 1, characterized in that: A power supply line (104) also runs through the shock absorber support (103), and the power supply line (104) is connected to the electronic components inside the housing (100).
7. An air suspension control system, comprising the distance sensor (207) according to any one of claims 1 to 6, characterized in that: It also includes a main control terminal, which is connected to a signal processing module, which is connected to a signal transmitting module and a signal receiving module of a built-in distance sensor (207), and a signal conversion module is connected to the signal processing module for calculating the distance signal as a buffer force.
8. An air suspension control system according to claim 7, characterized in that: The signal conversion module is connected to an alarm module, and the alarm module is connected to a main control terminal.
