Color sorter discharge hopper with dust collection and air pressure relief functions

By setting up an adjustment baffle and vacuum chamber device in the color sorting machine outlet hopper, light impurities are separated and sucked away by using the action of the blowing system and negative pressure, the airflow cycling and replenishment problems are solved, and the color sorting effect is improved.

CN119259509AInactive Publication Date: 2025-01-07ANHUI JIEXUN OPTOELECTRONICS TECH
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202411540169.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The airflow in the outgoing hopper of the color sorter is prone to cycling, causing light impurities such as dust and dust to return upwards, affecting the camera's recognition and color selection effect.

Method used

A color sorting machine outlet hopper with vacuum and air pressure removal function is designed. By setting an adjustment baffle device and a vacuum chamber device in the outlet hopper, light impurities are separated into the defective hopper, and a blowing system and suction are used. The negative pressure of the dust cavity absorbs light impurities.

Benefits of technology

It effectively solves the problem of airflow storm, avoids the upward return of dust and dust, and improves the color selection effect and convenience of use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119259509A_ABST
    Figure CN119259509A_ABST
Patent Text Reader

Abstract

The invention discloses a color sorter discharge hopper with dust collection and air pressure relief functions, which comprises a discharge hopper body arranged on the front side of the tail end of a conveying belt, and the interior of the discharge hopper body is divided into a qualified product hopper positioned on the front side and a defective product hopper positioned on the rear side through an adjusting baffle device; a dust collection cavity device is arranged on the rear side of the defective product hopper and communicates with the defective product hopper and the space on the rear side of the defective product hopper. The color sorter discharging hopper with the dust collection and air pressure relief functions is compact in structure, effectively solves the problem of air flow convolution in the discharging hopper, avoids the upward material returning phenomenon caused by dust, light impurities such as dust and the like, improves the color sorting effect and is convenient to use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of color sorters, in particular to a color sorter discharge hopper with dust suction and wind pressure relief functions. Background Art

[0002] When the conveying device of the crawler type grain color sorter is running, the materials are thrown out in a parabolic manner along the conveyor belt. After being photographed by the camera, the materials are blown and sorted through the air path spray valve device and fall into the finished and discharged hopper.

[0003] At present, due to the structural limitations of the color sorter's discharge hopper, the airflow is prone to swirl in the discharge hopper during air blowing sorting; and because the material contains light impurities such as dust and powder, the swirling airflow will cause the dust and powder and other light impurities to return upward, thereby affecting camera recognition and affecting the color sorting effect. Summary of the invention

[0004] The object of the present invention is to provide a color sorter discharge hopper with dust suction and wind pressure relief functions to solve the above defects.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] A color sorter discharge hopper with dust suction and wind pressure relief functions comprises a discharge hopper body arranged at the front side of the end of a conveyor belt, wherein the discharge hopper body is divided into a qualified product hopper located at the front side and a defective product hopper located at the rear side by an adjustable baffle device; a dust suction chamber device is arranged at the rear side of the defective product hopper, and the dust suction chamber device is connected to the defective product hopper and the space at the rear side of the defective product hopper.

[0007] Preferably, the dust suction chamber device includes an impurity chamber, a dust suction chamber and an air suction duct, and the upper and lower ends of the impurity chamber are respectively provided with an impurity inlet connected to the rear space of the defective product hopper and an impurity outlet connected to the inside of the defective product hopper; the lower end of the dust suction chamber is provided with a ventilation port connected to the inside of the defective product hopper, and the air suction duct is connected to the dust suction chamber.

[0008] Preferably, the impurity chamber and the dust suction chamber are both arranged in an inclined shape, and the impurity chamber is placed on the upper side of the dust suction chamber and installed close to the outer wall of the defective product hopper.

[0009] Preferably, a suction end is provided on the side wall of the dust suction chamber, a plurality of square suction ports are provided on the suction end, and the suction pipe is connected to the suction end through a branch pipe.

[0010] Preferably, the suction pipe is connected to a suction fan.

[0011] Preferably, the angle between the impurity chamber and the dust suction chamber and the vertical direction is not greater than 60°.

[0012] Preferably, the adjusting baffle device includes a baffle plate, the lower end of which is hinged at the connection between the qualified product hopper and the defective product hopper in the discharge hopper body, and arc-shaped adjustment holes are provided on the outer walls on both sides of the discharge hopper body. Adjustment bolts are installed in the arc-shaped adjustment holes, and the front end of the adjustment bolt is fixed on the baffle plate, and the rear end thereof is installed with a fixing nut.

[0013] Preferably, an air circuit spray valve device is provided above the discharging hopper body.

[0014] Preferably, a camera is provided at the end of the conveyor belt or above the defective product hopper.

[0015] Preferably, a blowing system is provided at the rear side of the defective product hopper.

[0016] The beneficial effects of the present invention are:

[0017] The present invention discloses a color sorter discharge hopper with dust suction and wind pressure relief functions, which makes full use of the difference in parabolas formed by the mass difference between light impurities and materials including defective materials and qualified materials, and separates the light impurities out of the discharge hopper; while the defective materials and qualified materials are blown and sorted in the discharge hopper through a pneumatic spray valve device, and the light impurities outside the discharge hopper enter the defective material hopper and are sucked away through the negative pressure of the blowing system and the dust suction chamber device.

[0018] The present invention discloses a color sorter discharge hopper with dust suction and wind pressure relief functions, which has a compact structure, effectively solves the problem of airflow swirl in the discharge hopper, avoids the upward return of light impurities such as dust and powder, improves the color sorting effect, and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 : Schematic diagram of the overall structure of the present invention;

[0020] Figure 2 : A schematic structural diagram of the dust collection chamber device of the present invention;

[0021] Figure 3 : The structural front view of the air suction end of the present invention. DETAILED DESCRIPTION

[0022] Combined with Figure 1-3 , the specific implementation mode of the present invention is described as follows:

[0023] like Figure 1 , 2 As shown in FIG. 3 , a color sorter discharge hopper with dust removal and wind pressure relief function includes a discharge hopper body 2 arranged at the front side of the end of a conveyor belt 1. The discharge hopper body 2 is divided into a qualified product hopper 21 at the front side and a defective product hopper 22 at the rear side by adjusting a baffle device 3.

[0024] A camera is arranged at the end of the conveyor belt 1 or above the defective product hopper 22 , an air path spray valve device is arranged above the discharge hopper body 2 , and a blowing system is arranged at the rear side of the defective product hopper 22 .

[0025] The baffle adjustment device 3 includes a baffle plate, the lower end of which is hinged at the connection between the qualified product hopper 21 and the defective product hopper 22 in the discharge hopper body 2. The outer walls of both sides of the discharge hopper body 2 are provided with arc-shaped adjustment holes, and adjustment bolts are installed in the arc-shaped adjustment holes. The front end of the adjustment bolt is fixed on the baffle plate, and the rear end is installed with a fixing nut. By moving the adjustment bolt in the arc-shaped adjustment hole, the rotation angle of the baffle plate can be adjusted, and then the size of the qualified product hopper 21 and the defective product hopper 22 can be adjusted, so as to adjust the degree of separation of qualified products and defective products in the material.

[0026] A dust suction chamber device 4 is disposed at the rear side of the defective product hopper 22 , and the dust suction chamber device 4 is connected to the defective product hopper 22 and the space at the rear side of the defective product hopper 22 .

[0027] The dust chamber device 4 includes an impurity chamber 5, a dust chamber 6 and a suction pipe 7. The impurity chamber 5 is provided with an impurity inlet 51 connected to the space behind the defective hopper 22 and an impurity outlet 52 connected to the interior of the defective hopper 22 at the upper and lower ends thereof. A vent 61 connected to the interior of the defective hopper 22 is provided at the lower end of the dust chamber 6. The impurity chamber 5 and the dust chamber 6 are both arranged in an inclined shape, and the angle with the vertical direction is not greater than 60°. The impurity chamber 5 is placed on the upper side of the dust chamber 6 and is installed close to the outer wall of the defective hopper 22.

[0028] A suction terminal 8 is arranged on the side wall of the dust suction chamber 6, and a plurality of square suction ports are arranged on the suction terminal 8. A suction pipe 7 is connected to the suction fan and is connected to the suction terminal 8 through a branch pipe.

[0029] The present invention discloses a color sorter discharge hopper with dust suction and air pressure relief function. During use, after materials (including defective materials and qualified materials) and light impurities are thrown out from the end of a conveyor belt 1, the light impurities are fully utilized to form a parabola formed by the mass difference between the light impurities and the materials including the defective materials and qualified materials, and fall to the rear side of the discharge hopper body 2, and then enter the impurity chamber 5 under the action of the blowing system, and finally enter the dust suction chamber 6 under the negative pressure of the dust suction chamber 6 and are sucked away by the suction pipe 7. The defective materials and qualified materials are blown and sorted by the pneumatic spray valve device in the discharge hopper body 2, and the defective materials falling into the defective hopper 22 fall onto the rear inner wall plate 23 of the defective hopper 22, and then fall out of the defective hopper 22 through the bottom inner wall plate 24, and part of the light defective materials in the defective materials and the spray airflow of the pneumatic spray valve device in the discharge hopper body 2 also enter the dust suction chamber 6 under the negative pressure and are sucked away by the suction pipe 7.

[0030] The present invention discloses a color sorter discharge hopper with dust suction and wind pressure relief functions, which has a compact structure, effectively solves the problem of airflow swirl in the discharge hopper, avoids the upward return of light impurities such as dust and powder, improves the color sorting effect, and is easy to use.

[0031] The above is an exemplary description of the invention in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A color sorter discharge hopper with dust suction and wind pressure relief function, characterized in that: The invention comprises a discharge hopper body (2) arranged at the front side of the end of a conveyor belt (1); the discharge hopper body (2) is divided into a qualified product hopper (21) located at the front side and a defective product hopper (22) located at the rear side by adjusting a baffle device (3); a dust suction chamber device (4) is arranged at the rear side of the defective product hopper (22); the dust suction chamber device (4) is connected to the defective product hopper (22) and the space at the rear side of the defective product hopper (22).

2. According to claim 1, a color sorter discharge hopper with dust suction and wind pressure relief function is characterized in that: The dust suction chamber device (4) comprises an impurity chamber (5), a dust suction chamber (6) and an air suction pipe (7); the impurity chamber (5) is provided with an impurity inlet (51) connected to the rear space of the defective product hopper (22) and an impurity outlet (52) connected to the interior of the defective product hopper (22) at the upper and lower ends thereof; the dust suction chamber (6) is provided with a vent (61) connected to the interior of the defective product hopper (22) at the lower end thereof; and the air suction pipe (7) is connected to the interior of the dust suction chamber (6).

3. According to claim 2, a color sorter discharge hopper with dust suction and wind pressure relief function is characterized in that: The impurity chamber (5) and the dust collection chamber (6) are both arranged in an inclined shape, and the impurity chamber (5) is placed on the upper side of the dust collection chamber (6) and is installed close to the outer wall of the defective product hopper (22).

4. According to claim 2, a color sorter discharge hopper with dust suction and wind pressure relief function is characterized in that: A suction end (8) is arranged on the side wall of the dust suction chamber (6), and a plurality of square suction ports are arranged on the suction end (8). The suction pipe (7) is connected to the suction end (8) through a branch pipe.

5. According to claim 1, a color sorter discharge hopper with dust suction and wind pressure relief function is characterized in that: The air suction pipe (7) is connected to the air suction fan.

6. According to claim 2, a color sorter discharge hopper with dust suction and wind pressure relief function is characterized in that: The angle between the impurity chamber (5) and the dust suction chamber (6) and the vertical direction is no greater than 60°.

7. The color sorter discharge hopper with dust suction and wind pressure relief function according to claim 1, characterized in that: The adjusting baffle device (3) comprises a baffle plate, the lower end of which is hinged at the connection between the qualified product hopper (21) and the defective product hopper (22) in the discharge hopper body (2), and arc-shaped adjusting holes are provided on the outer walls of both sides of the discharge hopper body (2), and adjusting bolts are installed in the arc-shaped adjusting holes, the front end of the adjusting bolt is fixed on the baffle plate, and the rear end of the adjusting bolt is installed with a fixing nut.

8. The color sorter discharge hopper with dust suction and wind pressure relief function according to claim 1, characterized in that: An air path spray valve device is arranged above the discharge hopper body (2).

9. The color sorter discharge hopper with dust suction and wind pressure relief function according to claim 1, characterized in that: A camera is arranged at the end of the conveyor belt (1) or above the defective product hopper (22).

10. The color sorter discharge hopper with dust suction and wind pressure relief function according to claim 1, characterized in that: The rear side of the defective product hopper (22) is provided with a blowing system.

Citation Information

Patent Citations

  • Combined vertical blanking hopper of color sorter

    CN105562368A

  • Color selector dust-collection type discharge hopper

    CN108435602A

  • Color sorter capable of ensuring color sorting effect

    CN114871148A

  • Dust absorption pipe of look selection machine

    CN205599538U

  • Dust extraction and look selection machine of look selection machine

    CN207681043U