Rail tipping bucket device for transferring and conveying materials

Abstract

The invention relates to the technical field of tipping bucket devices, and particularly discloses a track tipping bucket device for material transfer and conveying, the track tipping bucket device comprises a moving assembly, a tipping bucket assembly and a receiving assembly, the tipping bucket assembly is located above the moving assembly, and the receiving assembly is located on one side of the moving assembly; the receiving assembly comprises a supporting bottom frame, a supporting frame and two receiving rails, the supporting frame is of a right triangle structure, the supporting bottom frame is fixedly connected to the lower end of the supporting frame, and the two receiving rails are fixedly connected to the two sides of the inclined face of the supporting frame respectively. And the receiving assembly further comprises a receiving trolley, a receiving base is fixedly arranged at the lower end of the receiving trolley, four moving wheels are rotatably arranged at the lower end of the receiving base, and two moving wheels are slidably connected to each receiving rail. The device is suitable for parallel and vertical transportation of various materials, and is high in safety and high in environmental adaptability.

Description

Technical Field

[0001] The invention relates to the technical field of bucket tipping devices, and in particular to a track bucket tipping device used for material transfer and transportation. Background Art

[0002] The rail tipping device is a kind of equipment used in mining or other industrial production, mainly used for the transportation and unloading of materials. The rail tipping device can be divided into several types, including mining rail tipping car, railway track self-unloading tipping car and rail-type tipping feeding trolley. The rail tipping device is an efficient and reliable material handling equipment, suitable for the transportation and loading and unloading of various bulk materials.

[0003] The existing technology still has the following areas for improvement: the existing rail dumper device is usually complex in structure, prone to parts damage, high cost, and noisy, which can easily cause ear damage to on-site operators, and is complicated to operate. When transporting upward, usually in a vertical direction, the transportation mechanism needs to bear the entire mass of the dumper and the transported items, which can easily lead to damage to parts of the transportation mechanism, and the load-bearing requirements for the transportation mechanism are too high, and the transportation state is unstable. Summary of the invention

[0004] In order to solve the above-mentioned problems existing in the prior art, the present invention provides a track tipping device for material transfer and transportation, which can make the transportation operation simpler, realize automatic flipping and unloading, reduce manual labor, is suitable for the transportation of various materials, has high safety and strong environmental adaptability.

[0005] The purpose of the present invention can be achieved through the following technical solutions: A track bucket device for material transfer and transportation, comprising a moving assembly, a bucket assembly and a receiving assembly, wherein the bucket assembly is located above the moving assembly, and the receiving assembly is located on one side of the moving assembly; The receiving assembly includes a supporting base, a supporting frame and two receiving rails. The supporting frame is in a right-angled triangle structure. The supporting base is fixedly connected to the lower end of the supporting frame, and the two receiving rails are respectively fixedly connected to both sides of the inclined surface of the supporting frame.

[0006] Furthermore, the receiving component also includes a receiving trolley, a receiving base is fixedly provided at the lower end of the receiving trolley, four movable wheels are rotatably provided at the lower end of the receiving base, and two of the movable wheels are slidably connected to each of the receiving tracks.

[0007] Furthermore, the moving component includes a first moving rail, a second moving rail, a moving bracket and a plurality of bottom brackets, the first moving rail and the second moving rail are parallel to each other, the plurality of bottom brackets are evenly fixedly connected to the lower ends of the first moving rail and the second moving rail, and the plurality of bottom brackets are parallel to each other.

[0008] Furthermore, the mobile bracket is located above the first mobile rail and the second mobile rail, the dump bucket assembly is fixedly connected to the upper end of the mobile bracket, a mobile motor is fixedly provided at the upper end of the mobile bracket, a driving sprocket is fixedly provided at one end of the mobile motor through a driving shaft, a driven sprocket is provided at the lower end of the mobile bracket, the driven sprocket is sleeved on the driven shaft, the driven shaft is rotatably connected to the lower end of the mobile bracket, and a chain is provided between the driving sprocket and the driven sprocket.

[0009] Furthermore, three movable rollers are rotatably provided at the lower end of the movable bracket, the driving sprocket and the three movable rollers are respectively located at the four corners of the lower end of the movable bracket, and the three movable rollers and the driving sprocket are slidably connected to the first movable track and the second movable track.

[0010] Furthermore, the tipping bucket assembly includes a tipping bucket trolley, a tipping bucket motor, a rotating shaft, two bottom parts and two driving rods. The two bottom parts are respectively fixedly connected to the two sides of the lower end of the tipping bucket trolley, each of the bottom parts is provided with a sliding groove, one end of each driving rod is slidably connected in the corresponding sliding groove, and the other end of each driving rod is fixedly connected to the rotating shaft.

[0011] Furthermore, two auxiliary frames and a vertical plate are fixedly provided at the upper end of the movable bracket, the two auxiliary frames are located on both sides of the vertical plate, the two auxiliary frames are perpendicular to the vertical plate, the two ends of the rotating shaft are rotatably connected to the inner sides of the two auxiliary frames respectively, a driven gear is sleeved on the rotating shaft, a driving shaft is fixedly provided at one end of the dump motor, a driving gear is sleeved on the driving shaft, and the driving gear and the driven gear are meshed.

[0012] Furthermore, the lower end of the tipping motor is fixedly connected to the movable bracket, the tipping motor is located between the two auxiliary frames, one end of the tipping trolley is rotatably connected to the upper end of the vertical plate through a rotating member, and the vertical plate and the rotating shaft are rotatably connected through a connecting member.

[0013] Furthermore, the tipping trolley is located above the receiving trolley.

[0014] Furthermore, the tipping trolley and the receiving trolley are both made of stainless steel.

[0015] The beneficial effects of the present invention are: (1) By setting the moving assembly, the technical effect that can be achieved is that the first moving track and the second moving track are parallel to each other, a plurality of bottom brackets are evenly fixedly connected to the lower ends of the first moving track and the second moving track, the plurality of bottom brackets are parallel to each other, the moving bracket is located above the first moving track and the second moving track, the dumper assembly is fixedly connected to the upper end of the moving bracket, a moving motor is fixedly arranged on the upper end of the moving bracket, a driving sprocket is fixedly arranged on one end of the moving motor through a driving shaft, a driven sprocket is arranged on the lower end of the moving bracket, the driven sprocket is sleeved on the driven shaft, the driven shaft is rotatably connected to the lower end of the moving bracket, and a chain is arranged between the driving sprocket and the driven sprocket; Start the moving motor, the active sprocket drives the driven sprocket to rotate through the chain, drives the moving bracket to move along the first moving track and the second moving track, drives the tipping trolley to move in the horizontal direction, and the moving assembly can automatically move the tipping trolley in a plane. The chain makes the structure of the parts more compact, can realize long-distance power transmission, can carry heavy objects and transmit greater power, and reduces maintenance costs.

[0016] (2) By setting up the tipping bucket assembly, the technical effect that can be achieved is that the two bottom parts are respectively fixedly connected to the two sides of the lower end of the tipping bucket trolley, each bottom part is provided with a sliding groove, one end of each driving rod is slidably connected in the corresponding sliding groove, and the other end of each driving rod is fixedly connected to the rotating shaft. Two auxiliary frames and a vertical plate are fixedly provided at the upper end of the movable bracket, the two auxiliary frames are located on both sides of the vertical plate, and the two auxiliary frames are perpendicular to the vertical plate. The two ends of the rotating shaft are respectively rotatably connected to the inner sides of the two auxiliary frames, and a driven gear is sleeved on the rotating shaft. A driving shaft is fixedly provided at one end of the tipping bucket motor, and a driving gear is sleeved on the driving shaft. The driving gear and the driven gear are meshed with each other. Start the tipping motor, the active gear drives the driven gear to rotate, the rotating shaft drives the two driving rods to rotate, and the other ends of the two driving rods slide in the sliding grooves, driving the tipping trolley to rotate along the rotating part, and moving the items in the tipping trolley to the receiving trolley. The tipping assembly can make the transportation operation simpler, realize automatic flipping and unloading, reduce manual labor, and is suitable for the transportation of various materials. It has high safety and strong environmental adaptability.

[0017] (3) By setting up the receiving assembly, the technical effect that can be achieved is that the support frame is in a right-angled triangle structure, the supporting base frame is fixedly connected to the lower end of the support frame, the two receiving rails are respectively fixedly connected to the two sides of the inclined surface of the support frame, the lower end of the receiving trolley is fixedly provided with a receiving base, the lower end of the receiving base is rotatably provided with four moving wheels, each receiving rail is slidably connected to two moving wheels, and a receiving motor is fixedly provided on the receiving rail; Start the receiving motor, and the receiving trolley moves upward along the receiving track through the moving wheels to transport the items upward. The receiving component can pass through the inclined surface to disperse the entire mass of the dump truck and the transported items to the support frame, so that the carrying capacity of the receiving trolley is higher, the transportation state is more stable, and the damage to parts is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0019] Figure 1 It is a right side view of the present invention; Figure 2 It is a right side view of the receiving assembly in the present invention; Figure 3 A top view of the moving assembly and the dump bucket assembly of the present invention; Figure 4 It is a front view of the moving assembly and the dump bucket assembly in the present invention; Figure 5 It is a right side view of the tipping bucket assembly in the tipping bucket state of the present invention; Figure 6 It is a right side view of the dump bucket assembly in the transportation state of the present invention; Figure 7 It is a front view of the dump bucket assembly of the present invention; Figure 8 It is a partial front view of the moving assembly in the present invention; Description of main component symbols: In the figure: 1, moving assembly; 11, first moving track; 12, bottom bracket; 13, second moving track; 14, moving bracket; 15, driven sprocket; 16, moving roller; 17, driven shaft; 18, chain; 19, driving shaft; 110, driving sprocket; 111, moving motor; 2. Tipping bucket assembly; 21. Tipping bucket trolley; 22. Sliding groove; 23. Rotating member; 24. Vertical plate; 25. Rotating shaft; 26. Connecting member; 27. Driving shaft; 28. Driving rod; 29. ​​Bottom member; 210. Driven gear; 211. Driving gear; 212. Tipping bucket motor; 213. Auxiliary frame; 3. Receiving assembly; 31. Receiving trolley; 32. Receiving base; 33. Receiving track; 34. Support frame; 35. Support base frame; 36. Moving wheel. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0021] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0022] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0023] Reference Figures 1 to 8 , is a track bucket device for material transfer and transportation disclosed in the present invention, comprising a moving component 1, a bucket component 2 and a receiving component 3, the bucket component 2 is located above the moving component 1, and the receiving component 3 is located on one side of the moving component 1.

[0024] The receiving assembly 3 includes a supporting base frame 35 , a supporting frame 34 and two receiving rails 33 . The supporting frame 34 is a right-angled triangle structure. The supporting base frame 35 is fixedly connected to the lower end of the supporting frame 34 , and the two receiving rails 33 are respectively fixedly connected to both sides of the inclined surface of the supporting frame 34 .

[0025] The receiving assembly 3 also includes a receiving trolley 31, a receiving base 32 is fixedly provided at the lower end of the receiving trolley 31, four movable wheels 36 are rotatably provided at the lower end of the receiving base 32, two movable wheels 36 are slidably connected to each receiving track 33, and a receiving motor is fixedly provided on the receiving track 33.

[0026] The receiving assembly 3 can disperse the entire mass of the dump truck and the transported items onto the support frame 34 through the inclined surface, so that the carrying capacity of the receiving trolley 31 is higher, the transportation state is more stable, and the damage to the parts is reduced.

[0027] The moving assembly 1 includes a first moving rail 11, a second moving rail 13, a moving bracket 14 and a plurality of bottom brackets 12. The first moving rail 11 and the second moving rail 13 are parallel to each other. The plurality of bottom brackets 12 are evenly fixedly connected to the lower ends of the first moving rail 11 and the second moving rail 13. The plurality of bottom brackets 12 are parallel to each other.

[0028] The mobile bracket 14 is located above the first mobile rail 11 and the second mobile rail 13, the dump bucket assembly 2 is fixedly connected to the upper end of the mobile bracket 14, a mobile motor 111 is fixedly provided at the upper end of the mobile bracket 14, a driving sprocket 110 is fixedly provided at one end of the mobile motor 111 through a driving shaft 19, a driven sprocket 15 is provided at the lower end of the mobile bracket 14, the driven sprocket 15 is sleeved on the driven shaft 17, the driven shaft 17 is rotatably connected to the lower end of the mobile bracket 14, and a chain 18 is provided between the driving sprocket 110 and the driven sprocket 15.

[0029] The lower end of the movable bracket 14 is rotatably provided with three movable rollers 16 . The driving sprocket 110 and the three movable rollers 16 are respectively located at the four corners of the lower end of the movable bracket 14 . The three movable rollers 16 and the driving sprocket 110 are slidably connected to the first movable track 11 and the second movable track 13 .

[0030] The moving assembly 1 can automatically move the dump truck 21 in a plane, and the chain 18 makes the structure of the parts more compact, which can realize long-distance power transmission, can carry heavy objects and transmit greater power, and reduces maintenance costs.

[0031] The tipping bucket assembly 2 includes a tipping bucket trolley 21, a tipping bucket motor 212, a rotating shaft 25, two bottom parts 29 and two driving rods 28. The two bottom parts 29 are respectively fixedly connected to the two sides of the lower end of the tipping bucket trolley 21. Each bottom part 29 is provided with a sliding groove 22. One end of each driving rod 28 is slidably connected in the corresponding sliding groove 22, and the other end of each driving rod 28 is fixedly connected to the rotating shaft 25.

[0032] Two auxiliary frames 213 and a vertical plate 24 are fixedly provided at the upper end of the mobile bracket 14. The two auxiliary frames 213 are located on both sides of the vertical plate 24. The two auxiliary frames 213 are perpendicular to the vertical plate 24. The two ends of the rotating shaft 25 are rotatably connected to the inner sides of the two auxiliary frames 213 respectively. A driven gear 210 is sleeved on the rotating shaft 25. A driving shaft 27 is fixedly provided at one end of the dump motor 212. A driving gear 211 is sleeved on the driving shaft 27. The driving gear 211 is meshed with the driven gear 210.

[0033] The lower end of the dump motor 212 is fixedly connected to the movable bracket 14, and the dump motor 212 is located between the two auxiliary frames 213. One end of the dump trolley 21 is rotatably connected to the upper end of the vertical plate 24 through a rotating member 23, and the vertical plate 24 and the rotating shaft 25 are rotatably connected through a connecting member 26.

[0034] The tipping trolley 21 is located above the receiving trolley 31. The tipping trolley 21 and the receiving trolley 31 are both made of stainless steel.

[0035] The tipping bucket assembly 2 can make the transportation operation simpler, realize automatic tipping and unloading, reduce manual labor, is suitable for the transportation of various materials, has high safety and strong environmental adaptability.

[0036] The working principle and use process of the present invention are as follows: the mobile motor 111 is started, the driving sprocket 110 drives the driven sprocket 15 to rotate through the chain 18, drives the mobile bracket 14 to move along the first mobile track 11 and the second mobile track 13, and drives the dump truck 21 to move in the horizontal direction; Start the tipping motor 212, the driving gear 211 drives the driven gear 210 to rotate, the rotating shaft 25 drives the two driving rods 28 to rotate, the other ends of the two driving rods 28 slide in the sliding grooves 22, drive the tipping trolley 21 to rotate along the rotating member 23, and move the items in the tipping trolley 21 to the receiving trolley 31; The receiving motor is started, and the receiving trolley 31 moves upward along the receiving track 33 via the moving wheels 36 to transport the articles upward.

[0037] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A track tipping device for material transfer and transportation, characterized in that: It comprises a moving component (1), a tipping bucket component (2) and a receiving component (3), wherein the tipping bucket component (2) is located above the moving component (1), and the receiving component (3) is located on one side of the moving component (1); The receiving assembly (3) comprises a supporting base frame (35), a supporting frame (34) and two receiving rails (33); the supporting frame (34) is in a right-angled triangle structure; the supporting base frame (35) is fixedly connected to the lower end of the supporting frame (34); and the two receiving rails (33) are respectively fixedly connected to both sides of the inclined surface of the supporting frame (34).

2. A track tipping device for material transfer and transportation according to claim 1, characterized in that: The receiving assembly (3) further comprises a receiving trolley (31), a receiving base (32) being fixedly provided at the lower end of the receiving trolley (31), four movable wheels (36) being rotatably provided at the lower end of the receiving base (32), and two of the movable wheels (36) being slidably connected to each of the receiving rails (33).

3. A track tipping device for material transfer and transportation according to claim 2, characterized in that: The moving assembly (1) comprises a first moving rail (11), a second moving rail (13), a moving bracket (14) and a plurality of bottom brackets (12); the first moving rail (11) and the second moving rail (13) are parallel to each other; the plurality of bottom brackets (12) are evenly fixedly connected to the lower ends of the first moving rail (11) and the second moving rail (13); and the plurality of bottom brackets (12) are parallel to each other.

4. A track tipping device for material transfer and transportation according to claim 3, characterized in that: The movable bracket (14) is located above the first movable track (11) and the second movable track (13); the dumper assembly (2) is fixedly connected to the upper end of the movable bracket (14); a movable motor (111) is fixedly arranged at the upper end of the movable bracket (14); a driving sprocket (110) is fixedly arranged at one end of the movable motor (111) via a driving shaft (19); a driven sprocket (15) is arranged at the lower end of the movable bracket (14); the driven sprocket (15) is sleeved on a driven shaft (17); the driven shaft (17) is rotatably connected to the lower end of the movable bracket (14); and a chain (18) is arranged between the driving sprocket (110) and the driven sprocket (15).

5. A track tipping device for material transfer and transportation according to claim 4, characterized in that: The lower end of the movable bracket (14) is rotatably provided with three movable rollers (16); the driving sprocket (110) and the three movable rollers (16) are respectively located at the four corners of the lower end of the movable bracket (14); the three movable rollers (16) and the driving sprocket (110) are slidably connected to the first movable track (11) and the second movable track (13).

6. The track dumping device for material transfer and transportation according to claim 3, characterized in that: The tipping bucket assembly (2) comprises a tipping bucket trolley (21), a tipping bucket motor (212), a rotating shaft (25), two bottom parts (29) and two driving rods (28), wherein the two bottom parts (29) are respectively fixedly connected to two sides of the lower end of the tipping bucket trolley (21), each of the bottom parts (29) is provided with a sliding groove (22), one end of each driving rod (28) is slidably connected in the corresponding sliding groove (22), and the other end of each driving rod (28) is fixedly connected to the rotating shaft (25).

7. A track tipping device for material transfer and transportation according to claim 6, characterized in that: Two auxiliary frames (213) and a vertical plate (24) are fixedly arranged at the upper end of the movable bracket (14), the two auxiliary frames (213) are located on both sides of the vertical plate (24), and the two auxiliary frames (213) are perpendicular to the vertical plate (24). The two ends of the rotating shaft (25) are respectively rotatably connected to the inner sides of the two auxiliary frames (213), and a driven gear (210) is sleeved on the rotating shaft (25). A driving shaft (27) is fixedly arranged at one end of the tipping motor (212), and a driving gear (211) is sleeved on the driving shaft (27), and the driving gear (211) and the driven gear (210) are meshed.

8. A track tipping device for material transfer and transportation according to claim 7, characterized in that: The lower end of the tipping motor (212) is fixedly connected to the movable bracket (14); the tipping motor (212) is located between the two auxiliary brackets (213); one end of the tipping trolley (21) is rotatably connected to the upper end of the vertical plate (24) via a rotating member (23); and the vertical plate (24) and the rotating shaft (25) are rotatably connected via a connecting member (26).

9. The track tipping device for material transfer and transportation according to claim 6, characterized in that: The tipping trolley (21) is located above the receiving trolley (31).

10. A track tipping device for material transfer and transportation according to claim 6, characterized in that: The tipping trolley (21) and the receiving trolley (31) are both made of stainless steel.

Images