Machining production line of lifting guide rail strip
By designing an automated production line for shaping, conveying and flipping components, the problem of low machining efficiency of lifting guide rails in the prior art is solved, efficient automatic shaping of guide rails is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202411594509.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing lifting guide rail production lines are inefficient, and the bent parts need to be manually adjusted to achieve surface flatness, resulting in low processing efficiency.
A processing production line including a shaping assembly, a conveying assembly and a flip assembly is designed. The shaping assembly shaped the guide rail strips through a support roller and a flattening roller. The conveying assembly flips the guide rail strips 90 degrees and transports them to the shaping assembly for secondary shaping. Implement an automated plastic surgery process.
Efficient shaping of guide rails can be achieved without manual operation, which improves processing efficiency and reduces rework, and is suitable for guide rails of different bending levels.
Smart Images
Figure CN119262762A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of guide components, and in particular to a production line for processing lifting guide rails. Background Art
[0002] Lifting rails are a kind of rail device used to realize the vertical lifting of objects. Lifting rails are mainly used in transmission systems to guide the lifting mechanism. The transmission system can be the transmission system on logistics equipment or the transmission system on SMT patch baking equipment.
[0003] The cross section of the lifting rail is rectangular, and the surface of the lifting rail is required to be high. However, the lifting rail produced by the existing production line is often bent, and the bending part of the lifting rail needs to be manually placed in a suitable position for the hydraulic cylinder to stamp and shape, and the shape of the lifting rail is adjusted, which has low processing efficiency. Summary of the invention
[0004] In order to improve processing efficiency, the present application provides a processing production line for lifting guide rails.
[0005] The present application provides a production line for processing lifting guide rails, which adopts the following technical solutions: A processing production line for lifting guide rails comprises a shaping component, a conveying component and a flipping component. Two shaping components are provided, and the two ends of the conveying component are respectively connected to a shaping component and a flipping component, and the end of the flipping component facing away from the conveying component is connected to the other shaping component. The shaping component is used to shape the guide rails, the conveying component is used to temporarily place the guide rails and convey the guide rails to the flipping component, and the flipping component is used to flip the guide rails ninety degrees and convey the guide rails to the shaping component.
[0006] By adopting the above technical solution, the shaping component shapes the guide rail, and the guide rail after shaping is moved to the conveying component, the conveying component conveys the guide rail to the flipping component, the flipping component flips the guide rail ninety degrees and then conveys it to the shaping component for secondary shaping. The shaping component makes the guide rail flat, reduces rework, and improves processing efficiency.
[0007] Preferably, the shaping assembly includes a support frame, a support seat, a flattening seat, a support roller and a flattening roller, the support seat is fixedly connected to the support frame, the flattening seat is arranged above the support seat, the flattening seat is slidably connected to the support seat, the sliding direction of the flattening seat is vertical, the support roller is rotatably connected to the upper end of the support seat around its own axis, a plurality of support rollers are provided, and the plurality of support rollers are evenly spaced along the length direction of the support seat, the rotation axis of the support roller is parallel to the width direction of the support seat, the flattening roller is rotatably connected to the lower end of the flattening seat around its own axis, a plurality of flattening rollers are provided, and the plurality of flattening rollers are evenly spaced along the length direction of the flattening seat, the rotation axis of the flattening roller is parallel to the width direction of the flattening seat, the axis of the support roller is parallel to the axis of the flattening roller, and the support roller and the flattening roller are used together to shape the guide rail.
[0008] By adopting the above technical solution, the support roller and the flattening roller flatten and shape the guide rails while conveying the guide rails, which is suitable for guide rails with different degrees of curvature, does not require manual operation, improves the shaping efficiency, and improves the processing efficiency.
[0009] Preferably, the flattening seat includes a lifting seat, an elastic member and a sliding seat, the lifting seat is slidably connected to the support frame, a sliding groove is provided at the lower end of the lifting seat, one end of the elastic member is fixedly connected to the bottom of the sliding groove, the other end of the elastic member is fixedly connected to the sliding seat, the sliding seat is slidably connected to the groove wall of the sliding groove, the sliding direction of the sliding seat is vertical, a plurality of sliding seats are provided, the sliding seats are arranged in a one-to-one correspondence with the flattening rollers, and the flattening rollers rotate around their own axes and are connected to the lower end of the sliding seat.
[0010] By adopting the above technical solution, the elastic member enables the flattening roller to avoid the area with larger curvature, thereby reducing the probability of the guide rail bar getting stuck and ensuring stable operation of the shaping component.
[0011] Preferably, the shaping assembly also includes an upper traction roller and a lower traction roller, the upper traction roller is arranged between the flattening roller and the conveying assembly, the upper traction roller rotates around its own axis and is connected to the lower end of the lifting seat, the rotation axis of the upper traction roller is parallel to the axis of the flattening roller, the lower traction roller rotates around its own axis and is connected to the upper end of the support seat, the rotation axis of the lower traction roller is parallel to the axis of the support roller, the upper traction roller and the lower traction roller are used together for pulling the guide rail.
[0012] By adopting the above technical solution, the upper traction roller and the lower traction roller jointly extrude the guide rail, and stably pull the guide rail to move toward the conveying assembly.
[0013] The top end of the platform is provided with a mounting groove, the mounting groove is connected to the limiting groove, the positioning groove is connected to the bottom of the limiting groove, the positioning groove is parallel to the length direction of the platform, the limiting groove and the positioning member are arranged on both sides of the guide rail, the limiting plate is arranged on the side of the limiting groove away from the positioning member, the limiting plate is fixedly connected to the upper end of the platform, the end of the limiting plate facing the positioning member is coplanar with the groove wall of the limiting groove facing the positioning member, the positioning member is used to push the guide rail to abut the limiting plate, the upper end of the platform is provided with a mounting groove, the mounting groove is connected to the limiting groove, the flip plate is hinged to the groove wall of the mounting groove, the hinge axis of the flip plate is parallel to the length direction of the platform, and after the flip plate is flipped, the end of the flip plate facing the limiting plate is coplanar with the groove wall of the limiting groove away from the positioning member, and the flip plate is used to flip the guide bar 90 degrees so that the guide bar is embedded in the limiting groove.
[0014] By adopting the above technical solution, after the conveying component moves the guide bar to the platform, the positioning part pushes the guide bar to abut the limit plate, and the guide bar continues to move. The flip plate flips so that the guide bar flips 90 degrees and falls into the limit groove. The conveying part conveys the guide bar to the shaping component for secondary shaping, without manual operation, thereby improving processing efficiency.
[0015] Preferably, the positioning member is arranged between the conveying assembly and the flip plate, and the positioning member includes a driving cylinder, a push plate, a distance sensor and a controller. The cylinder body of the driving cylinder is fixedly connected to the upper end of the platform, the piston rod of the driving cylinder is fixedly connected to the push plate, and the sliding direction of the push plate is parallel to the width direction of the platform. The distance sensor is fixedly connected to the cylinder body of the driving cylinder, the distance sensor is used to detect the guide bar, the distance sensor is electrically connected to the controller, and the controller is electrically connected to the driving cylinder.
[0016] By adopting the above technical solution, when the guide bar moves to the top of the platform, the distance sensor detects the distance from the cylinder body of the driving cylinder to the obstacle in front, and sends the detection value to the controller. If the detection value is less than the distance from the cylinder body of the driving cylinder to the limit plate, it indicates that the guide bar appears, and the controller controls the driving cylinder to start, and the driving cylinder drives the push plate to move, thereby stably pushing the guide bar to abut the limit plate.
[0017] Preferably, the flipping assembly includes a linkage part, the platform is provided with a sliding opening, the platform is provided with an installation cavity, the installation cavity is arranged below the sliding opening, the installation cavity is connected to the sliding opening, the connecting part includes a rack, a gear, a first synchronous wheel, a second synchronous wheel and a synchronous belt, the rack is fixedly connected to the lower end of the push plate, the rack is slidably embedded in the sliding opening, the gear is coaxially rotatably connected to the inner wall of the installation cavity, the rotation axis of the gear is parallel to the length direction of the platform, the rack is meshed with the upper end of the gear, the first synchronous wheel is coaxially fixedly connected to the gear, the second synchronous wheel is coaxially fixedly connected to the hinge shaft of the flip plate, and the synchronous belt is sleeved on the outer periphery of the first synchronous wheel and the second synchronous wheel.
[0018] By adopting the above technical solution, when the push plate approaches the limit plate, the rack and the gear are meshed, and the rotation of the gear drives the flip plate to rotate through the synchronous belt, and the flip plate is embedded in the installation groove, and the push plate continues to move, and the rack and the gear are not meshed. After the push plate pushes the guide bar to abut the limit plate, the push plate moves in the opposite direction, and the conveying assembly causes the guide bar to continue to move to the flip plate. After the rack and the gear are re-engaged, the flip plate flips, causing the guide bar to flip 90 degrees and fall into the limit groove. The push plate moves back and forth to control the flipping of the flip plate, and multiple guide bars are transferred to the limit groove in turn, thereby improving processing efficiency.
[0019] Preferably, the turnover assembly further comprises a guide plate, the guide plate is fixedly connected to the limit plate, and the height of the lower end surface of the guide plate increases as it moves away from the support roller.
[0020] By adopting the above technical solution, the guide plate guides the guide rail, so that the end of the guide rail is stably close to the support roller and the flattening roller, which is convenient for secondary shaping and improves processing efficiency.
[0021] In summary, the present application includes at least one of the following beneficial technical effects: 1. The shaping component shapes the guide rails. After shaping, the guide rails are moved to the conveying component. The conveying component conveys the guide rails to the flipping component. The flipping component flips the guide rails 90 degrees and then conveys them to the shaping component for secondary shaping. The shaping component makes the guide rails flat, reduces rework, and improves processing efficiency. 2. After the conveying component moves the guide rail to the platform, the positioning part pushes the guide rail to abut against the limit plate, and the guide rail continues to move. The flip plate flips so that the guide rail flips 90 degrees and falls into the limit groove. The conveying part conveys the guide rail to the shaping component for secondary shaping, without manual operation, which improves processing efficiency; 3. When the push plate approaches the limit plate, the rack and the gear are meshed, and the rotation of the gear drives the flip plate to rotate through the synchronous belt. The flip plate is embedded in the installation groove, and the push plate continues to move. The rack and the gear are not meshed. After the push plate pushes the guide bar to abut the limit plate, the push plate moves in the opposite direction. The conveying assembly causes the guide bar to continue to move to the flip plate. After the rack and the gear are re-engaged, the flip plate flips, causing the guide bar to flip 90 degrees and fall into the limit groove. The push plate moves back and forth to control the flipping of the flip plate, and multiple guide bars are transferred to the limit groove in turn to improve processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The present invention is a schematic diagram of the overall structure of a production line for processing lifting guide rails.
[0023] Figure 2 It is a cross-sectional view of the shaping component.
[0024] Figure 3 It is a schematic diagram of the overall structure of the flip component and the shaping component.
[0025] Figure 4 It is a schematic diagram of the internal structure after the flip component is cut open.
[0026] Figure 5 is a cross-sectional view of the flipped assembly.
[0027] Description of reference numerals: 1. shaping assembly; 11. support frame; 111. bottom plate; 112. top plate; 113. connecting plate; 12. support seat; 121. support groove; 122. lower placement groove; 13. support roller; 14. flattening seat; 141. lifting seat; 1411. sliding groove; 1412. upper placement groove; 142. elastic member; 1421. fixed column; 1422. sliding column; 1423. spring; 1424. sliding groove; 143. sliding seat; 1431. ear plate; 144. blocking strip; 15. hydraulic cylinder; 16. flattening roller; 17. upper traction roller; 18. lower traction roller; 191. sprocket; 192. transmission chain; 2. Conveying assembly; 21. Conveying frame; 22. Conveying roller; 23. Conveying belt; 3. Flipping assembly; 31. Platform; 311. Limiting groove; 312. Mounting groove; 313. Sliding opening; 314. Mounting cavity; 32. Conveying member; 321. Conveying roller; 322. Conveying belt; 33. Positioning member; 331. Driving cylinder; 332. Push plate; 333. Distance sensor; 334. Controller; 34. Limiting plate; 35. Flipping plate; 36. Linkage member; 361. Rack; 362. Gear; 363. First synchronous wheel; 364. Second synchronous wheel; 365. Synchronous belt; 366. Bracket; 37. Guide plate; 38. Airbag. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-5This application is described in further detail.
[0029] The present application embodiment discloses a production line for processing lifting guide rails. Figure 1 A production line for processing lifting guide rails includes a shaping component 1, a conveying component 2 and a flipping component 3.
[0030] There are two shaping components 1, and the two ends of the conveying component 2 are respectively connected to one shaping component 1 and the flipping component 3, and the end of the flipping component 3 facing away from the conveying component 2 is connected to the other shaping component 1. The shaping component 1 is used to shape the guide bar, the conveying component 2 is used to temporarily place the guide bar and convey the guide bar to the flipping component 3, and the flipping component 3 is used to flip the guide bar ninety degrees and convey the guide bar to the shaping component 1.
[0031] Reference Figure 2 The shaping component 1 includes a support frame 11, a support seat 12, a support roller 13, a flattening seat 14, a hydraulic cylinder 15, a flattening roller 16, an upper traction roller 17 and a lower traction roller 18. The support frame 11 includes a bottom plate 111, a top plate 112 and a connecting plate 113. The bottom plate 111 is fixedly connected to the ground, the top plate 112 is parallel to the bottom plate 111, and the top plate 112 is arranged above the bottom plate 111. The two ends of the connecting plate 113 are respectively fixedly connected to the bottom plate 111 and the top plate 112.
[0032] The support seat 12 is fixedly connected to the upper end of the bottom plate 111. The upper end of the support seat 12 is provided with a support groove 121. There are multiple support grooves 121. The multiple support grooves 121 are evenly spaced along the length direction of the support seat 12. The length direction of the support groove 121 is parallel to the width direction of the support seat 12. Both ends of the support roller 13 are rotatably connected to the groove wall of the support groove 121 around their own axis. The rotation axis of the support roller 13 is parallel to the length direction of the support groove 121. There are multiple support rollers 13. The support rollers 13 are arranged one by one with the support grooves 121. One end of the support roller 13 extends out of the support seat 12, and the upper end of the support roller 13 extends out of the support groove 121.
[0033] Reference Figure 2 The flattening seat 14 is arranged above the support seat 12, and the flattening seat 14 includes a lifting seat 141, an elastic member 142, a sliding seat 143 and a blocking bar 144. The cylinder body of the hydraulic cylinder 15 is fixedly connected to the top plate 112, and the piston rod of the hydraulic cylinder 15 is fixedly connected to the upper end of the lifting seat 141. The hydraulic cylinder 15 is used to control the lifting seat 141 to move up and down, and the lifting seat 141 is slidably connected to the connecting plate 113. The lower end of the lifting seat 141 is provided with a sliding groove 1411, and there are a plurality of sliding grooves 1411. The sliding grooves 1411 are arranged one by one with the support grooves 121, and the length direction of the sliding grooves 1411 is parallel to the length direction of the support grooves 121.
[0034] There are multiple elastic members 142, and the elastic members 142 are arranged in a one-to-one correspondence with the sliding groove 1411. The elastic member 142 includes a fixed column 1421, a sliding column 1422 and a spring 1423. One end of the fixed column 1421 is fixedly connected to the bottom of the sliding groove 1411, one end of the sliding column 1422 is provided with a sliding groove 1424, the other end of the fixed column 1421 is embedded in the sliding groove 1424, the spring 1423 is sleeved on the outer periphery of the fixed column 1421 and the sliding column 1422, one end of the sliding column 1422 away from the fixed column 1421 is fixedly connected to the sliding seat 143, one end of the spring 1423 is fixedly connected to the bottom of the sliding groove 1411, and the other end of the spring 1423 is fixedly connected to the sliding seat 143, the sliding seat 143 is slidably embedded in the groove wall of the sliding groove 1411, and the sliding direction of the sliding seat 143 is vertical. The blocking bar 144 is fixedly connected to the inner wall of the sliding slot 1411 , and the upper end of the blocking bar 144 is used to abut against the lower end of the sliding seat 143 .
[0035] Reference Figure 2 The lower end of the sliding seat 143 is fixedly connected with an ear plate 1431, and two ear plates 1431 are provided. The two ear plates 1431 are respectively close to the two ends of the length direction of the sliding seat 143, and the two ends of the flattening roller 16 are respectively connected to the two ear plates 1431 by rotating around their own axes. The rotation axis of the flattening roller 16 is parallel to the length direction of the sliding groove 1411. The support roller 13 and the flattening roller 16 are used together to shape the guide rail.
[0036] Reference Figure 1 and Figure 2 The lower end of the lifting seat 141 is provided with an upper placement groove 1412, which is arranged between the flattening roller 16 and the conveying assembly 2. The upper traction roller 17 rotates around its own axis and is connected to the groove wall of the upper placement groove 1412. The rotation axis of the upper traction roller 17 is parallel to the axis of the flattening roller 16. The upper end of the support seat 12 is provided with a lower placement groove 122, which is arranged correspondingly to the upper placement groove 1412. The lower traction roller 18 rotates around its own axis and is connected to the groove wall of the lower placement groove 122. The rotation axis of the lower traction roller 18 is parallel to the axis of the support roller 13. The upper traction roller 17 and the lower traction roller 18 are used to pull the guide rail together. When the sliding seat 143 abuts against the blocking bar 144, the distance between the flattening roller 16 and the support roller 13 is equal to the distance between the upper traction roller 17 and the lower traction roller 18.
[0037] One end of the lower traction roller 18 extends out of the support seat 12, and a plurality of sprockets 191 are provided. The number of sprockets 191 is equal to the sum of the number of support grooves 121 and the number of lower placement grooves 122. One sprocket 191 is coaxially fixedly connected to one end of the lower traction roller 18 extending out of the support seat 12, and the other sprockets 191 are coaxially fixedly connected to one end of the support roller 13 extending out of the support seat 12 in a one-to-one manner. The transmission chain is sleeved on the outer periphery of the plurality of sprockets 191, and the driving motor drives the sprockets 191 to rotate.
[0038] Reference Figure 1 and Figure 2 The conveying assembly 2 includes a conveying frame 21, a conveying roller 22 and a conveying belt 23. The conveying frame 21 is connected to the ground. The conveying frame 21 is arranged on the side of the upper traction roller 17 away from the flattening roller 16. The conveying roller 22 rotates around its own axis and is connected to the conveying frame 21. The rotation axis of the conveying roller 22 is parallel to the rotation axis of the support roller 13. The rotation axis of the conveying roller 22 is parallel to the width direction of the conveying frame 21. There are two conveying rollers 22. The two conveying rollers 22 are respectively close to the two ends of the length direction of the conveying frame 21. The conveying belt 23 is sleeved on the outer periphery of the two conveying rollers 22. The driving motor drives the conveying rollers 22 to rotate. The guide rails after shaping by the shaping assembly 1 move to the conveying belt 23.
[0039] Reference Figure 3 and Figure 4 The flip assembly 3 includes a platform 31 , a conveying member 32 , a positioning member 33 , a limiting plate 34 , a flip plate 35 , a linkage member 36 and a guide plate 37 .
[0040] Reference Figure 1 and Figure 3 The length direction of the platform 31 is parallel to the conveying direction of the conveyor belt 23. A limiting groove 311 is provided at the upper end of the platform 31. The length direction of the limiting groove 311 is parallel to the length direction of the platform 31. Both ends of the limiting groove 311 extend to penetrate the platform 31. The conveying member 32 is connected to the bottom of the limiting groove 311. The conveying member 32 includes a conveying roller 321 and a conveying belt 322. Both ends of the conveying roller 321 rotate around their own axis and are connected to the groove wall of the limiting groove 311. The rotation axis of the conveying roller 321 is parallel to the width direction of the limiting groove 311. Two conveying rollers 321 are provided. The two conveying rollers 321 are respectively close to the two ends of the limiting groove 311. The conveying belt 322 is sleeved on the outer periphery of the two conveying rollers 321. The driving motor drives the conveying roller 321 to rotate.
[0041] Reference Figure 3 The limiting groove 311 and the positioning member 33 are arranged on both sides of the guide rail, the limiting plate 34 is arranged on the side of the limiting groove 311 away from the positioning member 33, the limiting plate 34 is fixedly connected to the upper end of the platform 31, and one end of the limiting plate 34 facing the positioning member 33 is coplanar with the groove wall of the limiting groove 311 facing the positioning member 33. The upper end of the platform 31 is provided with a mounting groove 312, the mounting groove 312 is arranged on the side of the limiting groove 311 close to the positioning member 33, the mounting groove 312 is connected to the limiting groove 311, the mounting groove 312 is used for the flip plate 35 to be embedded, the flip plate 35 is hinged to the groove wall of the mounting groove 312, the hinge axis of the flip plate 35 is parallel to the length direction of the platform 31, after the flip plate 35 is flipped, the end of the flip plate 35 facing the limiting plate 34 is coplanar with the groove wall of the limiting groove 311 away from the positioning member 33, and the flip plate 35 is used to flip the guide rail 90 degrees so that the guide rail is embedded in the limiting groove 311.
[0042] Reference Figure 1 and Figure 3 The positioning member 33 is used to push the guide rail to abut the limit plate 34. The positioning member 33 is arranged between the conveying component 2 and the flip plate 35. The positioning member 33 includes a driving cylinder 331, a push plate 332, a distance sensor 333 and a controller 334. The cylinder body of the driving cylinder 331 is fixedly connected to the upper end of the platform 31, the piston rod of the driving cylinder 331 is fixedly connected to the push plate 332, the sliding direction of the push plate 332 is parallel to the width direction of the platform 31, the distance sensor 333 is fixedly connected to the cylinder body of the driving cylinder 331, the distance sensor 333 is used to detect the guide rail, the distance sensor 333 is electrically connected to the controller 334, and the controller 334 is electrically connected to the driving cylinder 331.
[0043] Reference Figure 3 and Figure 4 The upper end of the platform 31 is provided with a sliding opening 313, the sliding opening 313 is provided below the push plate 332, the length direction of the sliding opening 313 is parallel to the width direction of the platform 31, the platform 31 is provided with a mounting cavity 314, the mounting cavity 314 is connected to the sliding opening 313, the linkage member 36 includes a rack 361, a gear 362, a first synchronous wheel 363, a second synchronous wheel 364, a synchronous belt 365 and a bracket 366, the rack 361 is fixedly connected to the lower end of the push plate 332, and the rack 361 is slidably embedded in the sliding opening 313 The bracket 366 is fixedly connected to the top wall of the installation cavity 314, the gear 362 is coaxially rotatably connected to the bracket 366, the rotation axis of the gear 362 is parallel to the length direction of the platform 31, the rack 361 is engaged with the upper end of the gear 362, the first synchronous wheel 363 is coaxially fixedly connected to the gear 362, the hinge shaft of the flip plate 35 extends into the installation cavity 314, the second synchronous wheel 364 is coaxially fixedly connected to the hinge shaft of the flip plate 35, and the synchronous belt 365 is sleeved on the outer periphery of the first synchronous wheel 363 and the second synchronous wheel 364.
[0044] Reference Figure 2 and Figure 3 The guide plate 37 is fixedly connected to the limiting plate 34. One end of the guide plate 37 close to the other shaping component 1 is arranged between the support roller 13 and the flattening roller 16. The outer wall of the support roller 13 is fixedly connected to a limiting ring (not shown in the figure). Two limiting rings are provided. The distance between the two limiting rings is equal to the width of the limiting groove 311. The limiting rings limit the guide rail. After the guide rail moves out of the limiting groove 311, it extends between the two limiting rings. The height of the lower end surface of the guide plate 37 increases as it moves away from the support roller 13.
[0045] Reference Figure 5The flip assembly 3 also includes an airbag 38 , which is arranged on the inner periphery of the conveyor belt 322 . The airbag 38 is fixedly connected to the groove wall of the limiting groove 311 , and the upper end surface of the airbag 38 abuts against the inner wall of the conveyor belt 322 .
[0046] The implementation principle of a production line for lifting guide rails in an embodiment of the present application is as follows: a hydraulic cylinder 15 controls the distance between a flattening roller 16 and a support roller 13, the guide rail enters between the support roller 13 and the flattening roller 16, a plurality of support rollers 13 and a flattening roller 16 shape the guide rail to make it flat, the guide rail after one shaping moves to the conveyor belt 23, the conveyor roller 22 rotates to move the conveyor belt 23, the guide rail moves to the platform 31, the distance sensor 333 detects the guide rail, the controller 334 controls the driving cylinder 331 to start, the driving cylinder 331 controls the push plate 332 to move, and the push plate 332 moves the guide rail Pushed until it abuts the limit plate 34, the conveyor belt 23 drives the guide rail to continue to move to the flip plate 35, the push plate 332 is reset to make the flip plate 35 rotate, and the flip plate 35 flips ninety degrees so that the guide rail falls into the limit groove 311 after flipping, and the airbag 38 buffers the downward force of the guide rail to protect the guide rail, and the conveyor belt 322 moves to drive the guide rail to move close to the shaping component 1, and the guide plate 37 makes the end of the guide rail stably enter between the conveyor roller 22 and the flattening roller 16, the limit ring 131 limits the guide rail, and the conveyor roller 22 and the flattening roller 16 perform secondary shaping on the guide rail to improve the flatness of the guide rail and improve the processing efficiency.
[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A production line for processing lifting guide rails, characterized in that: The invention comprises a shaping component (1), a conveying component (2) and a flipping component (3), wherein two shaping components (1) are provided, two ends of the conveying component (2) are respectively connected to one shaping component (1) and one flipping component (3), and one end of the flipping component (3) which faces away from the conveying component (2) is connected to the other shaping component (1). The shaping component (1) is used for shaping the guide rail, the conveying component (2) is used for temporarily placing the guide rail and conveying the guide rail to the flipping component (3), and the flipping component (3) is used for flipping the guide rail by ninety degrees and conveying the guide rail to the shaping component (1).
2. A production line for processing lifting guide rails according to claim 1, characterized in that: The shaping assembly (1) comprises a support frame (11), a support seat (12), a flattening seat (14), a support roller (13) and a flattening roller (16); the support seat (12) is fixedly connected to the support frame (11); the flattening seat (14) is arranged above the support seat (12); the flattening seat (14) is slidably connected to the support seat (12); the sliding direction of the flattening seat (14) is vertical; the support roller (13) is rotatably connected to the upper end of the support seat (12) around its own axis; a plurality of the support rollers (13) are provided, and the plurality of support rollers (13) are arranged along the length of the support seat (12). The flattening rollers (16) are evenly spaced in the direction of the width of the support seat (12); the rotation axis of the support roller (13) is parallel to the width direction of the support seat (12); the flattening roller (16) is connected to the lower end of the flattening seat (14) by rotating around its own axis; a plurality of flattening rollers (16) are provided; the plurality of flattening rollers (16) are evenly spaced in the length direction of the flattening seat (14); the rotation axis of the flattening roller (16) is parallel to the width direction of the flattening seat (14); the axis of the support roller (13) is parallel to the axis of the flattening roller (16); the support roller (13) and the flattening roller (16) are used together to shape the guide rail.
3. A production line for processing lifting guide rails according to claim 2, characterized in that: The flattening seat (14) comprises a lifting seat (141), an elastic member (142) and a sliding seat (143); the lifting seat (141) is slidably connected to the support frame (11); a sliding groove (1411) is provided at the lower end of the lifting seat (141); one end of the elastic member (142) is fixedly connected to the groove bottom of the sliding groove (1411); the other end of the elastic member (142) is fixedly connected to the sliding seat (143); the sliding seat (143) is slidably connected to the groove wall of the sliding groove (1411); the sliding direction of the sliding seat (143) is vertical; a plurality of sliding seats (143) are provided; the sliding seats (143) are arranged one by one with the flattening rollers (16); the flattening rollers (16) are connected to the lower end of the sliding seat (143) by rotating around their own axes.
4. The production line for processing lifting guide rails according to claim 2, characterized in that: The shaping assembly (1) further comprises an upper traction roller (17) and a lower traction roller (18), wherein the upper traction roller (17) is arranged between the flattening roller (16) and the conveying assembly (2), wherein the upper traction roller (17) is connected to the lower end of the lifting seat (141) by rotating around its own axis, wherein the rotation axis of the upper traction roller (17) is parallel to the axis of the flattening roller (16), wherein the lower traction roller (18) is connected to the upper end of the support seat (12) by rotating around its own axis, wherein the rotation axis of the lower traction roller (18) is parallel to the axis of the support roller (13), and wherein the upper traction roller (17) and the lower traction roller (18) are used together for pulling the guide rail.
5. The production line for processing lifting guide rails according to claim 2, characterized in that: The flip assembly (3) comprises a platform (31), a conveying member (32), a positioning member (33), a limiting plate (34) and a flip plate (35); a limiting groove (311) is provided at the upper end of the platform (31); the conveying member (32) is connected to the groove bottom of the limiting groove (311); a conveying direction of the conveying member (32) is parallel to a length direction of the platform (31); the limiting groove (311) and the positioning member (33) are provided on both sides of the guide rail; the limiting plate (34) is provided on a side of the limiting groove (311) away from the positioning member (33); the limiting plate (34) is fixedly connected to the upper end of the platform (31); an end of the limiting plate (34) facing the positioning member (33) is in contact with the limiting plate (35); The positioning groove (311) is coplanar with a groove wall of the positioning member (33); the positioning member (33) is used to push the guide rail to abut against the limiting plate (34); an installation groove (312) is provided at the upper end of the platform (31); the installation groove (312) is connected to the limiting groove (311); the flip plate (35) is hinged to the groove wall of the installation groove (312); the hinge axis of the flip plate (35) is parallel to the length direction of the platform (31); after flipping, the end of the flip plate (35) facing the limiting plate (34) is coplanar with the groove wall of the limiting groove (311) away from the positioning member (33); the flip plate (35) is used to flip the guide rail by 90 degrees so that the guide rail is embedded in the limiting groove (311).
6. A production line for processing lifting guide rails according to claim 5, characterized in that: The positioning member (33) is arranged between the conveying assembly (2) and the flip plate (35), and comprises a driving cylinder (331), a push plate (332), a distance sensor (333) and a controller (334). The cylinder body of the driving cylinder (331) is fixedly connected to the upper end of the platform (31), the piston rod of the driving cylinder (331) is fixedly connected to the push plate (332), the sliding direction of the push plate (332) is parallel to the width direction of the platform (31), the distance sensor (333) is fixedly connected to the cylinder body of the driving cylinder (331), the distance sensor (333) is used to detect the guide rail, the distance sensor (333) is electrically connected to the controller (334), and the controller (334) is electrically connected to the driving cylinder (331).
7. A production line for processing lifting guide rails according to claim 6, characterized in that: The flip assembly (3) comprises a linkage member (36), the platform (31) is provided with a sliding opening (313), the platform (31) is provided with a mounting cavity (314), the mounting cavity (314) is provided below the sliding opening (313), the mounting cavity (314) is connected to the sliding opening (313), the connecting member comprises a rack (361), a gear (362), a first synchronous wheel (363), a second synchronous wheel (364) and a synchronous belt (365), the rack (361) is fixedly connected to the lower end of the push plate (332), the rack (361) is fixedly connected to the lower end of the push plate (332), and the rack (361) is fixedly connected to the lower end of the push plate (332). ) is slidably embedded in the sliding opening (313), the gear (362) is coaxially rotatably connected to the inner wall of the mounting cavity (314), the rotation axis of the gear (362) is parallel to the length direction of the platform (31), the rack (361) is meshed with the upper end of the gear (362), the first synchronous wheel (363) is coaxially fixedly connected to the gear (362), the second synchronous wheel (364) is coaxially fixedly connected to the hinge shaft of the flip plate (35), and the synchronous belt (365) is sleeved on the outer periphery of the first synchronous wheel (363) and the second synchronous wheel (364).
8. The production line for processing lifting guide rails according to claim 5, characterized in that: The turnover assembly (3) further comprises a guide plate (37), wherein the guide plate (37) is fixedly connected to the limit plate (34), and the height of the lower end surface of the guide plate (37) increases as it moves away from the support roller (13).