Refractory brick stacking device and use method thereof

By designing a refractory brick stacking device including guide rails, drive rollers, pallets, brick arrayers and interleaved plating components, the problems of manual brick finishing and safety hazards caused by palletizing and rotation in the prior art are solved, and the problem of safety hazards is realized. Automatic sorting, separation and delay release improves the efficiency and security of the placing.

CN119284557BActive Publication Date: 2025-02-25ZIBO ZHOUCUN JIAHE REFRACTORY MATERIAL CO LTD
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Patent Information

Application Number
CN202411810370.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-02-25
Estimated Expiration
2044-12-10

AI Technical Summary

Technical Problem

The existing refractory brick stacking device requires manual sorting of bricks and aligning the push plates and brackets, which is inconvenient to stack and placement. Moreover, the rotation of the palletizing area can easily lead to loosening and collapse of the brick stack, which poses safety hazards.

Method used

A refractory brick stacking device including guide rails, drive rollers, pallets, brick arrayers and interlaced plating components is designed. Through the coordination of the finishing rack, the first helical rack and the conveyor belt, the automatic finishing and separation of the bricks is realized, and through the coordination of the sustained release groove and the damping airbag, the delayed release and stable stacking of the refractory bricks are realized.

Benefits of technology

Automatic organization and separation of bricks is realized, labor intensity is reduced, stacking efficiency is improved, loosening and collapse caused by rotation of brick stacks, and operation safety is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of refractory brick stacking, specifically to a refractory brick stacking device and a method for using the same, including an equipment base, wherein guide rails are fixedly arranged on both the left and right sides of the equipment base, and two sets of driving rollers are rotatably arranged in the guide rails. The refractory brick stacking device and the method for using the same, by translating the rack to push the rear side clamp forward, the front and rear side clamps are relatively displaced to push and sort the refractory bricks, the conveyor belts on both sides move the refractory bricks on the pallet to the middle, and the refractory bricks on the left and right sides are squeezed and sorted against each other. Compared with the existing transport line that can only carry refractory bricks, the above-mentioned pallet cooperates with the sorting rack and the first bevel rack during the process of transporting refractory bricks, and can push refractory bricks in the front-to-back direction and the left-to-right direction, and thereby automatically sorts the bricks that are not placed in the right position in the center, without the need for the user to manually sort when placing the refractory bricks, thereby reducing the intensity of manual labor and improving the stacking efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of refractory brick stacking, and in particular to a refractory brick stacking device and a use method thereof. Background Art

[0002] During the production of shaped refractory bricks, a press is used for hydraulic brick making. The formed shaped refractory bricks need to be taken out of the press and then stacked on a pallet for subsequent transportation and packaging.

[0003] The existing patent (publication number: CN117902313B) discloses a refractory brick stacking device, including a roller conveyor line, a first clamping assembly, a second clamping assembly and a pallet mechanism, wherein the first clamping assembly includes a first driving member, a first mounting frame and a mounting block, the mounting block is arranged on the first mounting frame at intervals, and a push plate is elastically connected to the bottom of the mounting block, and the first driving member drives the first mounting frame to move in the left and right directions; the second clamping assembly includes a second driving member, a second mounting frame and a support plate, the support plate is arranged on the second mounting frame at intervals, the second driving member drives the second mounting frame to move in the left and right directions, and a third driving member is provided on the bracket to drive the second mounting frame to move in the front and rear directions; the roller conveyor line is provided with a discharge port, and the pallet mechanism is located below the discharge port. In the above-mentioned prior art, it is necessary to manually arrange the bricks before stacking and align them with the push plate and the support plate, the stacking operation is not convenient enough, and the rotation of the stacking area is likely to cause the brick stack to loosen and collapse, posing a safety hazard.

[0004] In view of this, we propose a refractory brick stacking device and a method for using the same. Summary of the invention

[0005] The purpose of the present invention is to provide a refractory brick stacking device and a method for using the same, so as to solve the problems in the prior art mentioned in the above background technology that the bricks need to be manually arranged before stacking and aligned with the push plate and the support plate, the stacking operation is not convenient enough, and the rotation of the stacking area easily causes the brick stack to loosen and collapse, posing a safety hazard. To achieve the above purpose, the present invention provides the following technical solutions: a refractory brick stacking device, comprising an equipment base, guide rails are fixedly provided on the left and right sides of the equipment base, and two sets of drive rollers are rotatably provided in the guide rails, a tray is provided between the two side guide rails, and the two sides of the tray are respectively clamped between the two sets of drive rollers on the same side.

[0006] A brick arrayer is arranged on the tray.

[0007] The brick array device includes a slide groove opened on the top surface of the pallet, and the number of the slide grooves is set to two, and the two slide grooves are symmetrically distributed along the left and right sides of the pallet. Two U-shaped splints are arranged on the top of the pallet, and the two ends of the splints form a sliding connection along the slide grooves on both sides.

[0008] The tray is provided with a wheel groove connected with the slide groove, and a first gear is rotatably connected in the wheel groove. A tidying rack meshing with the first gear is fixedly arranged on the upper side of the inner side wall of the guide rail.

[0009] A driving gear is fixedly connected to the first gear, and a translation rack meshing with the driving gear is fixedly connected to the clamping plate close to the rear side.

[0010] The top surface of the tray is provided with two grooves, and the two grooves are symmetrically distributed along the left and right sides of the tray, and a conveyor belt for translating the refractory bricks in the left and right directions is arranged in the grooves.

[0011] A notch connected to the groove is provided on the rear outer wall of the tray, and a second gear is rotatably connected in the notch. A first helical rack matched with the second gear is fixedly provided on the lower side of the inner wall of the guide rail.

[0012] A toothed disc is fixedly arranged on the second gear, and one of the rollers inside the conveyor belt extends to the notch and is fixedly connected with a transmission gear, and the transmission gear is meshed with the toothed disc.

[0013] The guide rails and the clamping plates are provided with partition brick components.

[0014] Preferably, the partition brick assembly includes a second helical rack fixedly arranged along the lower side of the inner side wall of the guide rail and matched with the second gear, and the tooth patterns of the second helical rack and the first helical rack are arranged opposite to each other.

[0015] Two tube seats are fixedly provided on the outer wall of the front clamp plate, and the two tube seats are symmetrically distributed along the clamp plate. The internal rotation of the tube seat is connected with a rotating shaft, and a third gear is fixedly provided on the outer end of the rotating shaft. A separating rack meshing with the third gear is fixedly provided on the upper side of the inner wall of the guide rail.

[0016] A plurality of baffles are rotatably arranged on the surface of the rotating shaft, and a damping ring matched with the baffles is arranged on the rotating shaft. The baffles are distributed in an equiangular spiral path, and a through opening matched with the baffles is opened on the surface of the front clamping plate.

[0017] The tray, the guide rail and the equipment base are provided with staggered stacking components.

[0018] Preferably, the staggered stacking assembly includes a plurality of brick openings opened along the front side of the top surface of the tray, a brick pushing rack meshing with the first gear is fixedly provided on the upper side of the inner wall of the guide rail, a bracket is fixedly provided in the middle of the lower side of the guide rail, and a stacking table matching the brick opening is slidably connected to the bracket, and a load-bearing spring is provided between the stacking table and the bottom of the bracket.

[0019] The bottom of the tray is rotatably connected with a round table, and a slow-release groove matching with the brick opening is provided on the round table, and a damping air bag is arranged on the side wall of the slow-release groove.

[0020] An H-shaped slide is arranged on the lower side of the bracket and the stacking table, and the slide is slidably connected along the equipment base, a stop arm matching the round table is fixedly arranged on the front side of the slide, and a reversing rack matching the round table is fixedly connected on the rear side of the slide, the reversing rack and the stop arm are distributed opposite to each other, and the outer ring of the round table is provided with ring teeth matching the reversing rack.

[0021] A reset arm matching with the round table is fixedly connected to the front side of the slide, and the reset arm and the stop arm are symmetrically distributed. A convex block matching with the reset arm is fixedly arranged on the side surface of the round table.

[0022] Preferably, a plurality of balls are rotatably arranged on one side of the clamping plate surface relative to the refractory bricks.

[0023] Preferably, a limiting ring seat cooperating with the protrusion is fixedly provided on the bottom of the tray.

[0024] Preferably, a transfer plate is fixedly mounted on the stacking table by bolts.

[0025] Preferably, a cylinder for pushing the bracket to adjust its position is fixedly provided on the guide rail.

[0026] A method for using a refractory brick stacking device comprises the following steps:

[0027] S1. Place the refractory bricks in the area between the two clamping plates on the pallet, and use the driving roller to push the pallet along the guide rail from the rear side to the front side;

[0028] S2. During the forward movement of the pallet, the arrangement rack on the guide rail drives the driving gear to rotate through the first gear, and uses the translation rack to push the rear clamping plate forward, and the front and rear clamping plates are relatively displaced to push and arrange the refractory bricks. At the same time, the first helical rack on the guide rail drives the toothed disc to rotate forward through the second gear, and uses the transmission gear to drive the conveyor belt, so that the conveyor belts on both sides move the refractory bricks on the pallet to the middle, and the refractory bricks on the left and right sides are squeezed and arranged against each other;

[0029] S3, after the second gear passes through the first helical rack, it meshes with the second helical rack again and drives the toothed disc to reverse. At this time, the conveyor belt pushes the refractory bricks that have been arranged and centered on the tray to the left and right sides. During this process, the separation rack on the guide rail drives the rotating shaft to rotate through the third gear, and sends the baffles one by one into the inner side of the clamping plate in the order from the outside to the middle, and separates the pushed refractory bricks one by one at the preset position;

[0030] S4. After arranging and separating the refractory bricks, the brick-pushing rack on the guide rail drives the driving gear to rotate through the first gear, and uses the translation rack to push the rear clamp forward again, and pushes the refractory bricks forward to the brick outlet and falls into the slow-release groove. The refractory bricks in the groove are released with a delay by the damping airbag, and finally stacked longitudinally on the stacking table. After stacking in the front and back directions, the forward-moving round table moves horizontally along the stop arm to squeeze the slide and the reversing rack, so that the next round table is pushed by the reversing rack to rotate 90° before the slow-release refractory bricks, and then the next layer of refractory bricks is stacked horizontally. After the round table moves forward, the protrusion is used to push the slide along the reset arm to reset, so that the next round table can be stacked longitudinally again.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] In the present invention, the rear clamping plate is pushed forward by translating the rack, and the front and rear clamping plates are relatively displaced to push and arrange the refractory bricks. The conveyor belts on both sides move the refractory bricks on the pallet toward the middle, and the refractory bricks on the left and right sides are squeezed and arranged against each other. Compared with the existing transport line that can only carry refractory bricks, the above-mentioned pallet cooperates with the arranging rack and the first bevel rack during the process of transporting refractory bricks, and can push refractory bricks in the front and back directions and the left and right directions, and thereby automatically arrange the bricks with uneven placement in the center, without the need for users to manually arrange when placing refractory bricks, thereby reducing the intensity of manual labor and improving the stacking efficiency.

[0033] In the present invention, the second gear is meshed with the second bevel rack and drives the toothed disc to reverse. At this time, the conveyor belt pushes the refractory bricks that have been arranged and centered on the pallet to the left and right sides. In this process, the separation rack on the guide rail drives the rotating shaft to rotate through the third gear, and sends the baffles into the inner side of the clamping plate one by one in the order from the outside to the middle, and separates the pushed refractory bricks one by one at preset positions. Compared with the existing manual separation of brick bodies and alignment of brick unloading components, the above-mentioned conveyor belt and baffle cooperate to automatically separate the arranged refractory bricks at equal distances during the transportation process and align them with the brick unloading components, which not only makes the stacking operation more efficient, but also makes the alignment between the brick body and the operating component more precise.

[0034] In the present invention, the refractory bricks in the slow-release groove are released with a delay by the damping airbag, and finally stacked longitudinally on the stacking table. After stacking in the front-to-back direction, the forward-moving truncated table moves transversely along the stop arm to squeeze the slide and the reversing rack, so that the next truncated table is pushed by the reversing rack to rotate 90° before the slow-release refractory bricks, and then the next layer of refractory bricks is stacked transversely. After the truncated table moves forward, the slide is pushed along the reset arm to reset by the protrusion, so that the next truncated table can be stacked longitudinally again. Compared with the existing staggered stacking by rotating the stacking area, the above-mentioned stop arm and reset arm contact the truncated table alternately to drive the truncated table to rotate 90° back and forth, thereby realizing the layered staggered stacking of refractory bricks. On the one hand, the rotation of a single-layer refractory brick during release is more energy-efficient than the rotation of the multi-layer refractory bricks carried. On the other hand, it can avoid the situation where the refractory brick stack is unstable and collapsed due to the rotation of the refractory brick stack, and has better operation safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0036] Figure 2 It is a schematic diagram of the structure of the tray, bracket, slide and guide rail of the present invention;

[0037] Figure 3 It is a schematic diagram of the structure of the guide rail and the arranging rack, the first bevel rack, the separation rack, the second bevel rack, and the brick pushing rack of the present invention;

[0038] Figure 4 It is a schematic diagram of the structure of the pallet and the clamping plate of the present invention;

[0039] Figure 5 It is a schematic diagram of the structure of the tray and the round table of the present invention;

[0040] Figure 6 It is a three-dimensional structural cross-sectional view of the tray and the round table of the present invention;

[0041] Figure 7 For the present invention Figure 6 The enlarged view of point A in the middle;

[0042] Figure 8 For the present invention Figure 6 The enlarged view of point B in the middle;

[0043] Fig. 9 An exploded view of the splint and the rotating shaft of the present invention;

[0044] Fig.10 For the present invention Fig. 9 Enlarged view of point C in the middle.

[0045] In the figure: 1, equipment base; 2, guide rail; 3, driving roller; 4, tray; 5, brick arrayer; 51, slide; 52, clamping plate; 53, wheel groove; 54, first gear; 55, sorting rack; 56, driving gear; 57, translation rack; 58, groove; 59, conveyor belt; 510, notch; 511, second gear; 512, first helical rack; 513, toothed disc; 514, transmission gear; 515, brick partition assembly; 5151, second helical rack; 5152, pipe seat; 5153, rotating shaft; 5154, third gear; 5 155. Partition rack; 5156. Baffle; 5157. Damping ring; 5158. Through hole; 5159. Staggered stacking assembly; 51591. Brick opening; 51592. Brick pushing rack; 51593. Bracket; 51594. Stacking table; 51595. Load spring; 51596. Round table; 51597. Release groove; 51598. Damping airbag; 51599. Slide; 515910. Stop arm; 515911. Reversing rack; 515912. Ring gear; 515913. Reset arm; 515914. Bump. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical staff in this field without creative work are within the scope of protection of the present invention.

[0047] See also Figures 1 to 10 The present invention provides a technical solution: a refractory brick stacking device, comprising an equipment base 1, guide rails 2 are fixedly arranged on the left and right sides of the equipment base 1, and two groups of driving rollers 3 are rotatably arranged in the guide rails 2, a tray 4 is arranged between the guide rails 2 on both sides, and the two sides of the tray 4 are respectively clamped and sent between the two groups of driving rollers 3 on the same side, and the refractory bricks are placed in the area between the two clamping plates 52 on the tray 4, and the driving rollers 3 are used to push the tray 4 to move along the guide rails 2 from the rear side to the front side.

[0048] A brick arrayer 5 is arranged on the tray 4 .

[0049] The brick array device 5 includes a slide groove 51 opened on the top surface of the tray 4, and the number of the slide grooves 51 is set to two, and the two slide grooves 51 are symmetrically distributed along the left and right sides of the tray 4. Two U-shaped clamps 52 are arranged on the top of the tray 4, and the two ends of the clamps 52 form a sliding connection along the slide grooves 51 on both sides.

[0050] The tray 4 is provided with a wheel groove 53 connected to the slide groove 51 , and a first gear 54 is rotatably connected in the wheel groove 53 . A tidying rack 55 meshing with the first gear 54 is fixedly provided on the upper side of the inner wall of the guide rail 2 .

[0051] A driving gear 56 is fixedly connected to the first gear 54, and a translation rack 57 meshing with the driving gear 56 is fixedly connected to the clamping plate 52 near the rear side. During the forward movement of the tray 4, the sorting rack 55 on the guide rail 2 drives the driving gear 56 to rotate through the first gear 54, and uses the translation rack 57 to push the clamping plate 52 on the rear side to move forward, and the front and rear side clamping plates 52 are relatively displaced to push the sorted refractory bricks.

[0052] Two grooves 58 are provided on the top surface of the tray 4 , and the two grooves 58 are symmetrically distributed along the left and right sides of the tray 4 . A conveyor belt 59 for translating refractory bricks in left and right directions is arranged in the groove 58 .

[0053] A notch 510 communicating with the groove 58 is formed on the rear outer wall of the tray 4 , and a second gear 511 is rotatably connected in the notch 510 . A first helical rack 512 matching the second gear 511 is fixedly provided on the lower side of the inner wall of the guide rail 2 .

[0054] A toothed disc 513 is fixedly provided on the second gear 511, one of the rollers inside the conveyor belt 59 extends to the notch 510 and is fixedly connected with a transmission gear 514, and the transmission gear 514 is meshed with the toothed disc 513, and the first helical rack 512 on the guide rail 2 drives the toothed disc 513 to rotate forward through the second gear 511, and the conveyor belt 59 is driven by the transmission gear 514, so that the conveyor belts 59 on both sides move the refractory bricks on the tray 4 to the middle, and the refractory bricks on the left and right sides are squeezed and sorted against each other.

[0055] A partition brick assembly 515 is provided on the guide rail 2 and the clamping plate 52 .

[0056] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figures 5 to 10 As shown, the partition brick assembly 515 includes a second bevel rack 5151 fixedly arranged along the lower side of the inner wall of the guide rail 2 and matched with the second gear 511, and the teeth of the second bevel rack 5151 and the first bevel rack 512 are arranged opposite to each other. After the second gear 511 passes through the first bevel rack 512, it meshes with the second bevel rack 5151 again and drives the toothed disc 513 to reverse. At this time, the conveyor belt 59 pushes the refractory bricks that have been arranged and centered on the tray 4 to the left and right sides.

[0057] Two tube seats 5152 are fixedly provided on the outer wall of the front side clamping plate 52, and the two tube seats 5152 are symmetrically distributed along the clamping plate 52. The internal rotation of the tube seat 5152 is connected with a rotating shaft 5153, and a third gear 5154 is fixedly provided on the outer end of the rotating shaft 5153. A partition rack 5155 meshing with the third gear 5154 is fixedly provided on the upper side of the inner wall of the guide rail 2.

[0058] A plurality of baffles 5156 are provided on the rotating surface of the rotating shaft 5153 for rotation, and a damping ring 5157 matched with the baffle 5156 is provided on the rotating shaft 5153. The damping ring 5157 limits the baffle 5156 from rotating autonomously along the rotating shaft 5153. After the external force blocks the baffle 5156, the baffle 5156 stops rotating synchronously with the rotating shaft 5153. The plurality of baffles 5156 are distributed in an equiangular spiral path. A through opening 5158 matched with the baffle 5156 is provided on the surface of the front side clamp 52. The dividing rack 5155 on the guide rail 2 drives the rotating shaft 5153 to rotate through the third gear 5154, and sends the baffles 5156 into the inner side of the clamp 52 one by one in the order from the outside to the middle, so as to separate the pushed refractory bricks one by one at the preset positions.

[0059] The tray 4 , the guide rail 2 and the equipment base 1 are provided with a staggered stacking component 5159 .

[0060] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figures 5 to 10 As shown, the staggered stacking assembly 5159 includes a plurality of brick openings 51591 opened along the front side of the top surface of the tray 4, a brick pushing rack 51592 meshing with the first gear 54 is fixedly provided on the upper side of the inner wall of the guide rail 2, a bracket 51593 is fixedly provided in the middle of the lower side of the guide rail 2, and a stacking table 51594 matching the brick opening 51591 is slidably connected to the bracket 51593, and a load-bearing spring 51595 is provided between the stacking table 51594 and the bottom of the bracket 51593. After the refractory bricks are stacked on the stacking table 51594, their weight presses the stacking table 51594 downward, thereby keeping the stacking table 51594 on a constant horizontal plane.

[0061] The bottom of the tray 4 is rotatably connected to a round table 51596, and a slow-release groove 51597 matching the brick outlet 51591 is provided on the round table 51596, and a damping air bag 51598 is provided on the side wall of the slow-release groove 51597. The brick-pushing rack 51592 on the guide rail 2 drives the driving gear 56 to rotate through the first gear 54, and the translation rack 57 is used to push the rear splint 52 forward again, and push the refractory bricks forward to the brick outlet 51591 and fall into the slow-release groove 51597. The refractory bricks in the groove are delayed and released by the damping air bag 51598, and finally stacked longitudinally on the stacking table 51594.

[0062] An H-shaped slide 51599 is arranged on the lower side of the bracket 51593 and the stacking table 51594, and the slide 51599 is slidably connected along the equipment base 1, a stop arm 515910 matched with the round table 51596 is fixedly arranged on the front side of the slide 51599, and a reversing rack 515911 matched with the round table 51596 is fixedly connected on the rear side of the slide 51599, the reversing rack 515911 and the stop arm 515910 are oppositely distributed, and an annular gear 515912 matched with the reversing rack 515911 is provided on the outer ring of the round table 51596.

[0063] The front side of the slide 51599 is fixedly connected with a reset arm 515913 that cooperates with the round table 51596, and the reset arm 515913 and the stop arm 515910 are symmetrically distributed. The side surface of the round table 51596 is fixedly provided with a protrusion 515914 that cooperates with the reset arm 515913. The forward-moving round table 51596 squeezes the slide 51599 and the reversing rack 515911 to move horizontally along the stop arm 515910, so that the next round table 51596 is pushed by the reversing rack 515911 to rotate 90° before slowly releasing the refractory bricks, and then the next layer of refractory bricks is stacked horizontally. After the round table 51596 moves forward, the protrusion 515914 is used to push the slide 51599 along the reset arm 515913 to reset, so that the next round table 51596 can be stacked vertically again.

[0064] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figures 5 to 10 As shown, a plurality of balls are provided on the surface of the clamping plate 52 on one side of the refractory brick for rotation. When the two clamping plates 52 are relatively displaced to clamp and push the refractory brick, the balls can cause rolling friction between the brick body and the clamping plate 52, thereby preventing the brick body from being pushed down by the conveyor belt 59 due to side friction.

[0065] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figures 5 to 10As shown, a limiting ring seat matching with the protrusion 515914 is fixedly provided at the bottom of the tray 4. The truncated table 51596 drives the protrusion 515914 to rotate 90° and then be placed horizontally. The limiting ring seat limits the protrusion 515914 so that the protrusion 515914 can stably push the reset arm 515913.

[0066] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figures 5 to 10 As shown, a transfer plate is fixedly installed on the stacking table 51594 by bolts. After removing the bolts, the transfer plate can be used to transport the stacked refractory bricks out of the equipment.

[0067] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figures 5 to 10 As shown, a cylinder for pushing the bracket 51593 for position adjustment is fixedly arranged on the guide rail 2. The bracket 51593 moves along the guide rail 2 through the control of the cylinder, so that the stacking table 51594 can support the refractory bricks placed in the slow-release groove 51597 using different positions.

[0068] A method for using a refractory brick stacking device comprises the following steps:

[0069] S1. Place the refractory bricks in the area between the two clamping plates 52 on the tray 4, and use the driving roller 3 to push the tray 4 along the guide rail 2 from the rear side to the front side.

[0070] S2. During the forward movement of the tray 4, the sorting rack 55 on the guide rail 2 drives the driving gear 56 to rotate through the first gear 54, and uses the translation rack 57 to push the rear clamping plate 52 forward. The front and rear clamping plates 52 are relatively displaced to push and sort the refractory bricks. At the same time, the first bevel rack 512 on the guide rail 2 drives the toothed disc 513 to rotate forward through the second gear 511, and uses the transmission gear 514 to drive the conveyor belt 59, so that the conveyor belts 59 on both sides move the refractory bricks on the tray 4 to the middle, and the refractory bricks on the left and right sides are squeezed and sorted against each other.

[0071] S3, after the second gear 511 passes through the first bevel rack 512, it meshes with the second bevel rack 5151 again, and drives the toothed disc 513 to reverse. At this time, the conveyor belt 59 pushes the refractory bricks that have been arranged and centered on the tray 4 to the left and right sides. During this process, the separation rack 5155 on the guide rail 2 drives the rotating shaft 5153 to rotate through the third gear 5154, and sends the baffles 5156 into the inner side of the clamping plate 52 one by one in the order from the outside to the middle, and separates the pushed refractory bricks one by one at the preset positions.

[0072] S4, after arranging and separating the refractory bricks, the brick pushing rack 51592 on the guide rail 2 drives the driving gear 56 to rotate through the first gear 54, and uses the translation rack 57 to push the rear clamping plate 52 forward again, and pushes the refractory bricks forward to the brick leaking opening 51591 and falls into the slow-release groove 51597. The refractory bricks in the groove are delayed released by the damping airbag 51598, and finally stacked longitudinally on the stacking table 51594. After stacking in the front and rear directions, the forward-moving round table 51596 moves along The stop arm 515910 squeezes the slide 51599 and the reversing rack 515911 to move horizontally, so that the next truncated table 51596 is pushed by the reversing rack 515911 to rotate 90° before slowly releasing the refractory bricks, and then the next layer of refractory bricks are stacked horizontally. After the truncated table 51596 moves forward, the protrusion 515914 is used to push the slide 51599 along the reset arm 515913 to reset, so that the next truncated table 51596 can be stacked vertically again.

[0073] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A refractory brick stacking device, comprising an equipment base (1), characterized in that: Guide rails (2) are fixedly arranged on both left and right sides of the equipment base (1), and two sets of driving rollers (3) are rotatably arranged inside the guide rails (2); a tray (4) is arranged between the two side guide rails (2), and the two sides of the tray (4) are respectively clamped and sent between the two sets of driving rollers (3) on the same side; The tray (4) is provided with a brick array device (5); The brick array device (5) comprises a slide groove (51) provided on the top surface of the tray (4), and the number of the slide grooves (51) is set to two, and the two slide grooves (51) are symmetrically distributed along the left and right sides of the tray (4); two U-shaped clamping plates (52) are provided on the top of the tray (4), and the two ends of the clamping plates (52) are slidably connected along the slide grooves (51) on both sides; The tray (4) is provided with a wheel groove (53) which is in communication with the slide groove (51), and a first gear (54) is rotatably connected in the wheel groove (53); a tidying rack (55) which meshes with the first gear (54) is fixedly provided on the upper side of the inner side wall of the guide rail (2); A driving gear (56) is fixedly connected to the first gear (54), and a translation rack (57) meshing with the driving gear (56) is fixedly connected to the clamping plate (52) near the rear side; The top surface of the tray (4) is provided with two grooves (58), and the two grooves (58) are symmetrically distributed along the left and right sides of the tray (4), and a conveyor belt (59) for translating refractory bricks in the left and right directions is arranged in the grooves (58); A notch (510) communicating with the groove (58) is provided on the rear outer wall of the tray (4), and a second gear (511) is rotatably connected in the notch (510); a first helical rack (512) matching with the second gear (511) is fixedly provided on the lower side of the inner wall of the guide rail (2); A toothed disc (513) is fixedly disposed on the second gear (511); one of the rollers inside the conveyor belt (59) extends to the notch (510) and is fixedly connected to a transmission gear (514); and the transmission gear (514) is meshed with the toothed disc (513); A partition brick assembly (515) is provided on the guide rail (2) and the clamping plate (52).

2. A refractory brick stacking device according to claim 1, characterized in that: The partition brick assembly (515) comprises a second helical rack (5151) fixedly arranged along the lower side of the inner side wall of the guide rail (2) and matched with the second gear (511), and the tooth patterns of the second helical rack (5151) and the first helical rack (512) are arranged opposite to each other; Two tube seats (5152) are fixedly provided on the outer wall of the front clamping plate (52), and the two tube seats (5152) are symmetrically distributed along the clamping plate (52); a rotating shaft (5153) is rotatably connected inside the tube seat (5152), and a third gear (5154) is fixedly provided on the outer end of the rotating shaft (5153); and a partition rack (5155) meshing with the third gear (5154) is fixedly provided on the upper side of the inner wall of the guide rail (2); A plurality of baffles (5156) are rotatably arranged on the surface of the rotating shaft (5153), and a damping ring (5157) matching with the baffles (5156) is arranged on the rotating shaft (5153), the plurality of baffles (5156) are distributed in an equiangular spiral path, and a through opening (5158) matching with the baffles (5156) is opened on the surface of the front clamping plate (52); The tray (4), the guide rail (2) and the equipment base (1) are provided with staggered stacking components (5159).

3. A refractory brick stacking device according to claim 2, characterized in that: The staggered stacking assembly (5159) comprises a plurality of brick-discharging openings (51591) opened along the front side of the top surface of the tray (4); a brick-pushing rack (51592) meshing with the first gear (54) is fixedly arranged on the upper side of the inner side wall of the guide rail (2); a bracket (51593) is fixedly arranged in the middle of the lower side of the guide rail (2); a stacking platform (51594) matching with the brick-discharging openings (51591) is slidably connected to the bracket (51593); a bearing spring (51595) is arranged between the stacking platform (51594) and the bottom of the bracket (51593); The bottom of the tray (4) is rotatably connected to a round platform (51596), and a slow-release groove (51597) matching the brick opening (51591) is provided on the round platform (51596), and a damping air bag (51598) is provided on the side wall of the slow-release groove (51597); An H-shaped slide (51599) is provided on the lower side of the bracket (51593) and the stacking table (51594), and the slide (51599) is slidably connected along the equipment base (1), a stop arm (515910) matching with the round table (51596) is fixedly provided on the front side of the slide (51599), and a reversing rack (515911) matching with the round table (51596) is fixedly connected on the rear side of the slide (51599), the reversing rack (515911) and the stop arm (515910) are arranged opposite to each other, and an annular tooth (515912) matching with the reversing rack (515911) is provided on the outer ring of the round table (51596); A reset arm (515913) matching with the round table (51596) is fixedly connected to the front side of the slide (51599), and the reset arm (515913) and the stop arm (515910) are symmetrically distributed, and a protrusion (515914) matching with the reset arm (515913) is fixedly provided on the side surface of the round table (51596).

4. A refractory brick stacking device according to claim 1, characterized in that: A plurality of balls are rotatably arranged on one side of the clamping plate (52) facing the refractory bricks.

5. A refractory brick stacking device according to claim 3, characterized in that: A limiting ring seat matching the protrusion (515914) is fixedly provided on the bottom of the tray (4).

6. A refractory brick stacking device according to claim 3, characterized in that: A transfer plate is fixedly mounted on the stacking table (51594) by bolts.

7. A refractory brick stacking device according to claim 3, characterized in that: A cylinder for pushing the bracket (51593) to adjust its position is fixedly arranged on the guide rail (2).

8. The method for using a refractory brick stacking device according to claim 3 comprises the following steps: S1, placing refractory bricks in the area between two clamping plates (52) on the tray (4), and using the driving roller (3) to push the tray (4) along the guide rail (2) from the rear side to the front side; S2, during the forward movement of the tray (4), the arrangement rack (55) on the guide rail (2) drives the driving gear (56) to rotate via the first gear (54), and uses the translation rack (57) to push the rear clamping plate (52) forward, and the front and rear clamping plates (52) are relatively displaced to push and arrange the refractory bricks, while the first helical rack (512) on the guide rail (2) drives the toothed disc (513) to rotate forward via the second gear (511), and uses the transmission gear (514) to drive the conveyor belt (59), so that the conveyor belts (59) on both sides move the refractory bricks on the tray (4) toward the middle, and the refractory bricks on the left and right sides are squeezed and arranged against each other; S3, after the second gear (511) passes through the first bevel gear rack (512), it meshes with the second bevel gear rack (5151) again, and drives the toothed disc (513) to reverse, at which time the conveyor belt (59) pushes the refractory bricks that have been arranged and centered on the tray (4) to the left and right sides. During this process, the separation rack (5155) on the guide rail (2) drives the rotating shaft (5153) to rotate through the third gear (5154), and sends the baffles (5156) one by one into the inner side of the clamping plate (52) in the order from the outside to the middle, and separates the pushed refractory bricks one by one at the preset positions; S4. After the refractory bricks are arranged and separated, the brick pushing rack (51592) on the guide rail (2) drives the driving gear (56) to rotate through the first gear (54), and uses the translation rack (57) to push the rear clamping plate (52) forward again, and push the refractory bricks forward to the brick outlet (51591) and fall into the slow-release groove (51597). The refractory bricks in the groove are delayed and released through the damping airbag (51598). Finally, they are stacked longitudinally on the stacking table (51594). After being stacked in the front-to-back direction, the forward-moving round table (51596) The slide (51599) and the reversing rack (515911) are squeezed and moved horizontally along the stop arm (515910), so that the next truncated table (51596) is pushed by the reversing rack (515911) to rotate 90 degrees before slowly releasing the refractory bricks, and then the next layer of refractory bricks are stacked horizontally. After the truncated table (51596) moves forward, the protrusion (515914) is used to push the slide (51599) along the reset arm (515913) to reset, so that the next truncated table (51596) can be stacked vertically again.

Citation Information

Patent Citations

  • Refractory brick stacking device

    CN117902313B

  • Refractory brick stacking device

    CN117902313A