Portable junction box machining tool
By introducing controllers and multiple components in the convenient junction box processing tooling, the automatic feeding of the junction box and continuous punching on all sides is realized, which solves the problems of low automatic loading efficiency and incoherent punching in the prior art. Improve processing efficiency and accuracy.
Patent Information
- Application Number
- CN202411703924.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing convenient junction box processing tool has low and inconsistent automatic loading during hole drilling, making it impossible to achieve continuous and smooth four-sided drilling operations, affecting processing efficiency.
A convenient junction box processing tooling including a controller, feeding mechanism, feeding mechanism, punching mechanism and conveying components is designed, and the junction box is realized through front conveying components, measuring components, suction cup components, push-pull components and flip components. The automatic feeding and continuous drilling of four sides are used to ensure position accuracy using servo conveyor belts and monitors. After the drilling is completed, it will be automatically transported to the next process.
The automatic and continuous loading of the junction box is realized, which improves production and processing efficiency, and ensures the accuracy of the punching position and automated process through continuous and smooth four-sided punching operations, which improves the overall production efficiency.
Smart Images

Figure CN119319272A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of junction box processing, and in particular relates to a portable junction box processing tool. Background Art
[0002] The convenient junction box provides a centralized location for connecting different wires. During the circuit wiring process, the wires need to be branched, extended or connected to different devices. The junction box can make these connections more standardized and safe. The junction box used in home decoration can be called a convenient junction box. When processing the junction box, processing tooling is required for batch processing.
[0003] At present, there is a Chinese invention with publication number: CN109047452B. The invention provides a metal junction box processing device, which belongs to the field of mechanical technology. It solves the problem of poor stability in the existing prior art. The metal junction box processing device includes a frame, a feeding mechanism, a grabbing mechanism, a punching processing mechanism and a unloading mechanism. The feeding mechanism can transport the metal junction box blank to the grabbing mechanism in an orderly manner, and the metal junction box blank is installed at the punching processing mechanism through the grabbing mechanism. The punching processing mechanism can perform punching operations on the metal junction box blank installed thereon, the grabbing mechanism can take out the processed metal junction box finished product from the punching processing mechanism, and the unloading mechanism can unload the metal junction box finished product taken out by the grabbing mechanism. The metal junction box processing device has high stability.
[0004] The existing portable junction box processing tooling has the following disadvantages during processing and use:
[0005] 1. When the junction box is punching, the automatic feeding efficiency is low and not consistent, which will reduce the production and processing efficiency of the junction box;
[0006] 2. When the junction box is being punched, it is impossible to achieve continuous and smooth four-sided punching operations, and after the punching is completed, it cannot be automatically transported for re-processing, which affects the processing efficiency. Summary of the invention
[0007] The purpose of the present invention is to provide a convenient junction box processing tooling, which has the following advantages:
[0008] 1. When the junction box is punching, it can realize automatic and continuous loading, which will further improve the production and processing efficiency of the junction box;
[0009] 2. When the junction box is being punched, it can achieve continuous and smooth step-by-step punching operations on all four sides, and automatically transport it for further processing after the punching is completed, thereby further improving the processing efficiency.
[0010] The above technical objectives of the present invention are achieved through the following technical solutions: a portable junction box processing tool, comprising a processing table, a controller is arranged on the front side of the top of the processing table, a feeding mechanism is arranged on the left side of the processing table, a loading mechanism is arranged on the front side of the top of the processing table, a punching mechanism is arranged on the rear side of the top of the processing table, a conveying assembly is arranged on the right side of the processing table, and the conveying assembly is electrically connected to the controller;
[0011] The feeding mechanism includes a front feeding component and a fixed measuring component, the front feeding component is arranged on the left side of the processing table, the fixed measuring component is arranged on the right side inside the front feeding component, the front feeding component and the fixed measuring component are both electrically connected to the controller, the feeding mechanism includes a suction cup component, a reciprocating component, a push-pull component and a flipping component, the suction cup component is arranged on the top of the processing table, the left side of the suction cup component is located in front of the fixed measuring component, the reciprocating component is arranged at the bottom of the processing table, the reciprocating component is located at the bottom of the suction cup component, the push-pull component is arranged on the top of the reciprocating component, and the The push-pull assembly is located on the front side of the suction cup assembly, the flip assembly is arranged on the top of the reciprocating assembly, the front side of the flip assembly is fixedly connected to the rear side of the push-pull assembly, the rear side of the flip assembly is bolted to the front side of the suction cup assembly, the suction cup assembly, the reciprocating assembly, the push-pull assembly and the flip assembly are all electrically connected to the controller, the punching mechanism includes a positioning assembly and a punching assembly, the positioning assembly is arranged on the rear side of the top of the processing table, the positioning assembly is located on the rear side of the suction cup assembly, the punching assembly is arranged on the top of the positioning assembly, and the punching assembly is electrically connected to the controller.
[0012] By adopting the above technical scheme, by setting a controller, a feeding mechanism and a loading mechanism, the front transport component transports the junction box from the left to the top of the fixed measuring component, and then stops running. The fixed measuring component detects the position of the junction box to ensure that the position of the junction box is accurate. When the junction box reaches the specified position, the suction cup component adsorbs the junction box under the control of the controller, and the reciprocating component drives the suction cup component, the push-pull component and the flip component to move horizontally at the bottom of the processing table. The subsequent push-pull component pushes the flip component and the suction cup component backward to make the junction box be punched. In this process, the suction cup component releases the junction box, and then when the drilling of the junction box is completed, the first suction cup component on the left returns to the initial position and adsorbs another junction box. At the same time, the second suction cup component on the left adsorbs the junction box with a hole on the top and moves it one unit to the right, and the flip component The suction cup assembly is driven to rotate so that the left side of the punched junction box is turned over to the top, and then holes are punched. At the same time, the top of the first junction box on the left is also punched, and so on, so that it can realize automatic feeding of the junction box, and the coordination is more coherent, which greatly improves the feeding efficiency of the junction box, thereby improving the overall production and processing efficiency. By setting up the punching mechanism and the conveying assembly, the positioning assembly can realize the positioning and carrying of the junction box sent by the suction cup assembly, and then the punching assembly, under the control of the controller, punches holes on all four sides of the junction box after continuous flipping, so that the punching process is continuous and smooth, without manual intervention, ensuring the accuracy of the punching position, finally, after the punching is completed, the conveying assembly automatically conveys the processed junction box to the next process or storage area under the control of the controller for further processing or packaging.
[0013] The present invention is further configured as follows: the front transport assembly includes a frame bolted to the left side of the processing table, a cavity is opened inside the frame, a servo conveyor belt is arranged inside the cavity, and the servo conveyor belt is electrically connected to the controller.
[0014] By adopting the above technical solution, the servo conveyor belt arranged in the cavity inside the frame runs under the control of the controller. When the junction box is placed on the servo conveyor belt, the servo conveyor belt conveys the junction box from the left side to the right side of the processing table, and is automatically stopped by its controller after being conveyed to a certain position.
[0015] The present invention is further configured as follows: the measurement component includes a shell bolted to the right side of the cavity, an embedded box is embedded in the top of the shell, a monitor is arranged inside the embedded box, and the monitor is electrically connected to the controller.
[0016] By adopting the above technical solution, a shell, an embedded box and a monitor are set. When the junction box is conveyed to the shell, the monitor inside the embedded box monitors the passing junction box, such as detecting the position, size and other information of the junction box, and transmits this information to the controller. The controller automatically controls its servo conveyor belt to stop running according to the information fed back by the monitor.
[0017] The present invention is further configured as follows: the suction cup assembly includes a connecting rod arranged on the top of the processing table, an electric-controlled suction cup is arranged on the rear side of the connecting rod, an air pipe is connected to the top of the electric-controlled suction cup, and the electric-controlled suction cup is electrically connected to the controller.
[0018] By adopting the above technical solution, a connecting rod, an electric-controlled suction cup and an air pipe are set. Under the control of the controller, the electric-controlled suction cup is connected to the external air source through the air pipe to generate suction. When the junction box reaches the specified position on the top of the embedded box, the electric-controlled suction cup adsorbs the junction box for subsequent movement and processing operations.
[0019] The present invention is further configured as follows: the reciprocating component includes a groove opened on the front side of the top of the processing table, an electric push-pull rod is arranged on the right side inside the groove, the electric push-pull rod is electrically connected to the controller, the telescopic end of the electric push-pull rod is bolted with a slider, the slider is slidably connected to the inside of the groove, and the top of the slider is bolted with a bearing plate.
[0020] By adopting the above technical solution, a groove, an electric push-pull rod, a slider and a supporting plate are set. Under the control of the controller, the electric push-pull rod is started. When the electric push-pull rod is extended or retracted, it drives the slider to slide in the groove, and the supporting plate on the top of the slider moves with the slider, thereby realizing reciprocating motion of the supporting plate in the horizontal direction, thereby providing power for horizontal movement of the suction cup assembly, the push-pull assembly and the flip assembly.
[0021] The present invention is further configured as follows: the push-pull assembly includes a fixed plate bolted to the front side of the top of the load-bearing plate, an electric push rod is embedded in the inner side of the fixed plate, the electric push rod is electrically connected to the controller, and a connecting plate is bolted to the telescopic end of the electric push rod.
[0022] By adopting the above technical solution, a fixed plate, an electric push rod and a connecting disk are set. When the junction box needs to be pushed forward or pulled back, the controller controls the electric push rod on the inside of the fixed plate to start, and the telescopic end of the electric push rod drives the connecting disk to move. The connecting disk can contact or connect with the junction box, thereby realizing the push and pull operation of the junction box.
[0023] The present invention is further configured as follows: the flipping assembly includes a slide plate bolted to the telescopic end of the electric push rod, the slide plate is slidably connected to the top of the supporting plate, both sides and the middle of the front side of the slide plate are bolted with a flipping motor, the flipping motor is electrically connected to the controller, the output end of the flipping motor passes through the front side of the slide plate, the output end of the flipping motor is bolted to a shaft rod, and the rear side of the shaft rod is bolted to the connecting rod.
[0024] By adopting the above technical solution, a slide plate, a flipping motor and a shaft rod are set. When the junction box needs to be flipped, the controller controls the flipping motor to start, and the output end of the flipping motor drives the shaft rod to rotate. The rear side of the shaft rod is bolted to the connecting rod, thereby driving the electric control suction cup and the adsorbed junction box to flip, so that the left side of the junction box is flipped to the top surface, and then the flipping motor drives the shaft rod to return to the wiping position, and the slide plate slides on the top of the supporting plate to provide support and guidance for the flipping motor.
[0025] The present invention is further configured as follows: the positioning assembly includes a bracket bolted to the rear side of the top of the processing table, the two sides and the middle of the front side of the bracket are bolted with internal blocks, the front side of the internal block is bolted with a shell block, and the shell block is located on the rear side of the electric control suction cup.
[0026] By adopting the above technical solution, a bracket, an internal connection block and a shell block are set. When the electric control suction cup adsorbs the junction box and moves it to the bracket, the internal connection block and the shell block on the front side of the bracket position the junction box, and the shell block is located to clamp the outside of the junction box to ensure that the position of the junction box is accurate and stable when punching.
[0027] The present invention is further configured as follows: the punching assembly includes a hydraulic cylinder bolted to the top of the bracket, the telescopic end of the hydraulic cylinder passes through the top of the bracket, the telescopic end of the hydraulic cylinder is bolted to a lifting plate, and punchers are bolted to both sides and the middle of the top of the lifting plate.
[0028] By adopting the above technical solution, a hydraulic cylinder, a lifting plate and a puncher are set up. Under the control of the controller, the hydraulic cylinder is started, and the telescopic end of the hydraulic cylinder drives the lifting plate to move downward, and the punchers on both sides and in the middle of the top of the lifting plate drop accordingly. When the puncher contacts the junction box, it punches holes on the top of it. After the punching is completed, the hydraulic cylinder drives the lifting plate and the puncher to rise, preparing for the next punching operation.
[0029] The present invention is further configured as follows: the conveying assembly includes a frame arranged on the right side of the processing table, a cavity is opened inside the frame, a rear conveyor belt is arranged inside the cavity, and the rear conveyor belt is electrically connected to the controller.
[0030] By adopting the above technical solution, by setting up a frame, a cavity and a rear conveyor belt, when the junction box is punched, the junction box is adsorbed by the electric suction cup and rotated to the left side of the top of the rear conveyor belt, and then released. During this process, the controller controls the rear conveyor belt to start, and the rear conveyor belt transports the processed junction box from the right side of the processing table to the next process or storage area, realizing automatic transportation.
[0031] In summary, the present invention has the following beneficial effects:
[0032] 1. The junction box is transported from the left to the top of the fixed measurement component through the front transport component, and then stops running. The fixed measurement component detects the position of the junction box to ensure that the position of the junction box is accurate. When the junction box reaches the specified position, the suction cup component adsorbs the junction box under the control of the controller, and the reciprocating component drives the suction cup component, the push-pull component and the flip component to move horizontally at the bottom of the processing table. The subsequent push-pull component pushes the flip component and the suction cup component backward to make the junction box be punched. In this process, the suction cup component releases the junction box, and then when the drilling of the junction box is completed, the first suction cup component on the left returns to the initial position and adsorbs another junction box. At the same time, the second suction cup component on the left adsorbs the junction box with the punched hole on the top and moves it to the right by one unit. In addition, the flip component drives the suction cup component to rotate, so that the left side of the punched junction box is flipped to the top, and then the hole is punched. At the same time, the top of the first junction box on the left is also punched, and so on, so that it can realize the automatic feeding of the junction box, and the coordination is more coherent, which greatly improves the feeding efficiency of the junction box, thereby improving the overall production and processing efficiency;
[0033] 2. The positioning component can be used to position and carry the junction box sent by the suction cup component, and then the punching component, under the control of the controller, punches holes on all four sides of the junction box after continuous flipping. In this way, the punching process is continuous and smooth, without the need for manual intervention, ensuring the accuracy of the punching position. Finally, after the punching is completed, the conveying component, under the control of the controller, automatically conveys the processed junction box to the next process or storage area for further processing or packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0035] Figure 2 It is a schematic diagram of the processing table structure of the present invention;
[0036] Figure 3 It is a schematic diagram of the structure of the front transport assembly of the present invention;
[0037] Figure 4 It is a schematic diagram of the structure of the measurement component of the present invention;
[0038] Figure 5It is a schematic diagram of the structure of the suction cup assembly and the flip assembly of the present invention;
[0039] Figure 6 It is a schematic diagram of the structure of the reciprocating assembly of the present invention;
[0040] Figure 7 It is a schematic diagram of the push-pull assembly structure of the present invention;
[0041] Figure 8 It is a schematic diagram of the structure of the positioning component of the present invention;
[0042] Fig. 9 It is a schematic diagram of the structure of the punching assembly of the present invention;
[0043] Fig.10 It is a schematic diagram of the structure of the conveying component of the present invention.
[0044] Figure numerals: 1, processing table; 2, controller; 3, feeding mechanism; 301, front feeding assembly; 3011, frame; 3012, cavity; 3013, servo conveyor belt; 302, fixed measurement assembly; 3021, shell; 3022, embedded box; 3023, monitor; 4, feeding mechanism; 401, suction cup assembly; 4011, connecting rod; 4012, electric control suction cup; 4013, air pipe; 402, reciprocating assembly; 4021, groove; 4022, electric push-pull rod; 4023, slider; 4024, bearing plate ; 403, push-pull assembly; 4031, fixed plate; 4032, electric push rod; 4033, connecting plate; 404, flip assembly; 4041, slide plate; 4042, flip motor; 4043, shaft rod; 5, punching mechanism; 501, positioning assembly; 5011, bracket; 5012, internal block; 5013, shell block; 502, punching assembly; 5021, hydraulic cylinder; 5022, lifting plate; 5023, puncher; 6, conveying assembly; 601, frame; 602, cavity; 603, rear conveyor belt. DETAILED DESCRIPTION
[0045] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0046] Embodiment 1:
[0047] refer to Figure 1-7A convenient junction box processing tooling includes a processing table 1, a controller 2 is arranged on the front side of the top of the processing table 1, a feeding mechanism 3 is arranged on the left side of the processing table 1, and a loading mechanism 4 is arranged on the front side of the top of the processing table 1. The feeding mechanism 3 includes a front transport component 301 and a fixed measurement component 302. The front transport component 301 is arranged on the left side of the processing table 1, and the fixed measurement component 302 is arranged on the right side inside the front transport component 301. The front transport component 301 and the fixed measurement component 302 are both electrically connected to the controller 2. The feeding mechanism 3 includes a suction cup component 401, a reciprocating component 402, a push-pull component 403 and a flip component 404. The suction cup component 401 is arranged At the top of the processing table 1, the left side of the suction cup assembly 401 is located at the front side of the fixed measurement assembly 302, the reciprocating assembly 402 is arranged at the bottom of the processing table 1, the reciprocating assembly 402 is located at the bottom of the suction cup assembly 401, the push-pull assembly 403 is arranged at the top of the reciprocating assembly 402, the push-pull assembly 403 is located at the front side of the suction cup assembly 401, the flip assembly 404 is arranged at the top of the reciprocating assembly 402, the front side of the flip assembly 404 is fixedly connected to the rear side of the push-pull assembly 403, the rear side of the flip assembly 404 is bolted to the front side of the suction cup assembly 401, the suction cup assembly 401, the reciprocating assembly 402, the push-pull assembly 403 and the flip assembly 404 are all electrically connected to the controller 2, and the junction box is transported from the left to the top of the fixed measurement component 302 through the front transport component 301, and then stops running. The fixed measurement component 302 detects the position of the junction box to ensure that the position of the junction box is accurate. When the junction box reaches the specified position, the suction cup component 401 absorbs the junction box under the control of the controller 2, and the reciprocating component 402 drives the suction cup component 401, the push-pull component 403 and the flip component 404 to move horizontally at the bottom of the processing table 1. The subsequent push-pull component 403 pushes the flip component 404 and the suction cup component 401 backwards to make the junction box be punched. In this process, the suction cup component 401 releases the junction box, and then when the drilling of the junction box is completed, the first suction cup assembly 401 on the left returns to the initial position and absorbs another junction box. At the same time, the second suction cup assembly 401 on the left absorbs the junction box with holes on the top and moves it one unit to the right. In addition, the flip assembly 404 drives the suction cup assembly 401 to rotate, so that the left side of the punched junction box is flipped to the top, and then drilling is performed. At the same time, the top of the first junction box on the left is also punched, and so on, so that it can realize automatic feeding of the junction box, and the coordination is more coherent, which greatly improves the feeding efficiency of the junction box, thereby improving the overall production and processing efficiency.
[0048] like Figure 3As shown, the front transport component 301 includes a frame 3011 bolted to the left side of the processing table 1, a cavity 3012 is opened inside the frame 3011, a servo conveyor belt 3013 is arranged inside the cavity 3012, and the servo conveyor belt 3013 is electrically connected to the controller 2. The servo conveyor belt 3013 arranged in the cavity 3012 inside the frame 3011 runs under the control of the controller 2. When the junction box is placed on the servo conveyor belt 3013, the servo conveyor belt 3013 transports the junction box from the left side to the right side of the processing table 1, and is automatically controlled to stop by the controller 2 after being transported to a certain position.
[0049] like Figure 4 As shown, the measurement component 302 includes a shell 3021 bolted to the right side of the cavity 3012, and an embedded box 3022 is embedded in the top of the shell 3021. A monitor 3023 is arranged inside the embedded box 3022, and the monitor 3023 is electrically connected to the controller 2. By setting the shell 3021, the embedded box 3022 and the monitor 3023, when the junction box is conveyed to the shell 3021, the monitor 3023 inside the embedded box 3022 monitors the passing junction box, such as detecting the position, size and other information of the junction box, and transmits this information to the controller 2. The controller 2 automatically controls its servo conveyor belt 3013 to stop running according to the information fed back by the monitor 3023.
[0050] like Figure 5 As shown, the suction cup assembly 401 includes a connecting rod 4011 arranged on the top of the processing table 1, and an electric-controlled suction cup 4012 is arranged on the rear side of the connecting rod 4011. The top of the electric-controlled suction cup 4012 is connected with an air pipe 4013, and the electric-controlled suction cup 4012 is electrically connected to the controller 2. By setting the connecting rod 4011, the electric-controlled suction cup 4012 and the air pipe 4013, under the control of the controller 2, the electric-controlled suction cup 4012 is connected to the external air source through the air pipe 4013 to generate suction. When the junction box reaches the specified position on the top of the embedded box 3022, the electric-controlled suction cup 4012 adsorbs the junction box for subsequent movement and processing operations.
[0051] like Figure 6As shown, the reciprocating assembly 402 includes a groove 4021 opened on the front side of the top of the processing table 1, an electric push-pull rod 4022 is arranged on the right side of the inside of the groove 4021, the electric push-pull rod 4022 is electrically connected to the controller 2, the telescopic end of the electric push-pull rod 4022 is bolted with a slider 4023, the slider 4023 is slidably connected to the inside of the groove 4021, and the top of the slider 4023 is bolted with a bearing plate 4024. , slider 4023 and supporting plate 4024. Under the control of controller 2, the electric push-pull rod 4022 is started. When the electric push-pull rod 4022 is extended or retracted, the slider 4023 is driven to slide in the groove 4021. The supporting plate 4024 on the top of the slider 4023 moves with the slider 4023, thereby realizing the reciprocating motion of the supporting plate 4024 in the horizontal direction, thereby providing power for the horizontal movement of the suction cup assembly 401, the push-pull assembly 403 and the flip assembly 404.
[0052] like Figure 7 As shown, the push-pull assembly 403 includes a fixed plate 4031 bolted to the front side of the top of the carrier plate 4024, an electric push rod 4032 is embedded in the inner side of the fixed plate 4031, the electric push rod 4032 is electrically connected to the controller 2, and the telescopic end of the electric push rod 4032 is bolted to the connecting plate 4033. By setting the fixed plate 4031, the electric push rod 4032 and the connecting plate 4033, when it is necessary to push the junction box forward or pull it back, the controller 2 controls the electric push rod 4032 on the inner side of the fixed plate 4031 to start, and the telescopic end of the electric push rod 4032 drives the connecting plate 4033 to move, and the connecting plate 4033 can contact or connect with the junction box, thereby realizing the push-pull operation of the junction box.
[0053] like Figure 5 As shown, the flip assembly 404 includes a slide plate 4041 bolted to the telescopic end of the electric push rod 4032, the slide plate 4041 is slidably connected to the top of the carrier plate 4024, both sides and the middle of the front side of the slide plate 4041 are bolted with a flip motor 4042, the flip motor 4042 is electrically connected to the controller 2, the output end of the flip motor 4042 passes through the front side of the slide plate 4041, the output end of the flip motor 4042 is bolted with a shaft 4043, the rear side of the shaft 4043 is bolted to the connecting rod 4011, and the slide plate 4041 and the flip motor 4041 are arranged. 2 and shaft 4043, when it is necessary to turn over the junction box, the controller 2 controls the turning motor 4042 to start, the output end of the turning motor 4042 drives the shaft 4043 to rotate, and the rear side of the shaft 4043 is bolted to the connecting rod 4011, thereby driving the electric control suction cup 4012 and the adsorbed junction box to turn over, so that the left side of the junction box is turned to the top surface, and then the turning motor 4042 drives the shaft 4043 to return to the wiping position, and the slide plate 4041 slides on the top of the supporting plate 4024 to provide support and guidance for the turning motor 4042.
[0054] Brief description of the use process: First, the junction box is placed on the servo conveyor belt 3013 on the left side of the processing table 1, and the servo conveyor belt 3013 conveys the junction box to the right. When the junction box is conveyed to the housing 3021, the monitor 3023 inside the embedded box 3022 monitors the passing junction box, such as detecting the position, size and other information of the junction box, and transmits this information to the controller 2. The controller 2 automatically controls its servo conveyor belt 3013 to stop running according to the information fed back by the monitor 3023. Then, under the control of the controller 2, the servo conveyor belt 3013 stops running. Under the control, the electric control suction cup 4012 is connected to the external air source through the air pipe 4013 to generate suction. When the junction box reaches the designated position on the top of the embedded box 3022, the electric control suction cup 4012 absorbs the junction box, and the electric push-pull rod 4022 drives the slider 4023 and the bearing plate 4024 to move, so that the electric control suction cup 4012 drives the junction box to move horizontally. When the junction box moves to the designated position, the electric push rod 4032 pushes and pulls the junction box as needed. When the junction box needs to be turned over, the controller 2 controls the turning motor 4032 to turn over the junction box. 42 is started, the output end of the flipping motor 4042 drives the shaft 4043 to rotate, and the rear side of the shaft 4043 is bolted to the connecting rod 4011, thereby driving the electric control suction cup 4012 and the adsorbed junction box to flip, so that the left side of the junction box is turned over to the top surface, and then the flipping motor 4042 drives the shaft 4043 to return to the wiping position, and during the process of punching the junction box, the electric control suction cup 4012 will release the junction box, and then when the drilling of the junction box is completed, the first electric control suction cup 4012 on the left returns to the initial position and adsorbs again A junction box, at the same time, the second electric suction cup 4012 on the left side absorbs the junction box with holes punched on the top and moves it one unit to the right, and the flip motor 4042 drives the electric suction cup 4012 and the absorbed junction box to rotate, so that the left side of the junction box with holes punched is flipped to the top, and then holes are punched. At the same time, the top of the first junction box on the left is also punched, and so on, so that it can realize automatic feeding of the junction box, and the coordination is more coherent, which greatly improves the feeding efficiency of the junction box, thereby improving the overall production and processing efficiency.
[0055] Embodiment 2:
[0056] refer to Figure 8-10A convenient junction box processing tooling includes a punching mechanism 5, a punching mechanism 5 is arranged on the rear side of the top of a processing table 1, a conveying component 6 is arranged on the right side of the processing table 1, and the conveying component 6 is electrically connected to the controller 2. The punching mechanism 5 includes a positioning component 501 and a punching component 502. The positioning component 501 is arranged on the rear side of the top of the processing table 1, the positioning component 501 is located on the rear side of the suction cup component 401, and the punching component 502 is arranged on the top of the positioning component 501. The punching component 502 is electrically connected to the controller 2. By setting the positioning component 501, the junction box sent by the suction cup component 401 can be positioned and carried for use, and then the punching component 502 performs four-sided punching operations on the junction box after continuous flipping under the control of the controller 2, so that the punching process is continuous and smooth, without manual intervention, to ensure the accuracy of the punching position, and finally, after the punching is completed, the conveying component 6 automatically conveys the processed junction box to the next process or storage area under the control of the controller 2 for further processing or packaging.
[0057] like Figure 8 As shown, the positioning component 501 includes a bracket 5011 bolted to the top rear side of the processing table 1, and the two sides and the middle of the front side of the bracket 5011 are bolted with internal blocks 5012, and the front side of the internal block 5012 is bolted with a shell block 5013, and the shell block 5013 is located on the rear side of the electric control suction cup 4012. By arranging the bracket 5011, the internal block 5012 and the shell block 5013, when the electric control suction cup 4012 adsorbs the junction box and moves to the bracket 5011, the internal block 5012 and the shell block 5013 on the front side of the bracket 5011 position the junction box, and the shell block 5013 is located to clamp the outer side of the junction box to ensure that the position of the junction box is accurate and stable when punching.
[0058] like Fig. 9 As shown, the punching assembly 502 includes a hydraulic cylinder 5021 bolted to the top of the bracket 5011, the telescopic end of the hydraulic cylinder 5021 passes through the top of the bracket 5011, the telescopic end of the hydraulic cylinder 5021 is bolted with a lifting plate 5022, and punchers 5023 are bolted on both sides and the middle of the top of the lifting plate 5022. By setting the hydraulic cylinder 5021, the lifting plate 5022 and the puncher 5023, under the control of the controller 2, the hydraulic cylinder 5021 is started, the telescopic end of the hydraulic cylinder 5021 drives the lifting plate 5022 to move downward, and the punchers 5023 on both sides and the middle of the top of the lifting plate 5022 are lowered accordingly. When the puncher 5023 contacts the junction box, it punches the top of it. After the punching is completed, the hydraulic cylinder 5021 drives the lifting plate 5022 and the puncher 5023 to rise, preparing for the next punching operation.
[0059] like Fig.10As shown, the conveying assembly 6 includes a frame 601 arranged on the right side of the processing table 1, and a cavity 602 is opened inside the frame 601. A rear conveyor belt 603 is arranged inside the cavity 602. The rear conveyor belt 603 is electrically connected to the controller 2. By setting the frame 601, the cavity 602 and the rear conveyor belt 603, when the punching of the junction box is completed, the junction box is adsorbed by the electric control suction cup 4012 and rotated to the left side of the top of the rear conveyor belt 603, and then released. In this process, the controller 2 controls the rear conveyor belt 603 to start, and the rear conveyor belt 603 transports the processed junction box from the right side of the processing table 1 to the next process or storage area, thereby realizing automatic transportation.
[0060] Brief description of the use process: First, when the electric control suction cup 4012 absorbs the junction box and moves to the bracket 5011, the internal block 5012 and the shell block 5013 on the front side of the bracket 5011 position the junction box, and the shell block 5013 is located to clamp the outer side of the junction box to ensure that the position of the junction box is accurate and stable when punching. Then the hydraulic cylinder 5021 is started, and the telescopic end of the hydraulic cylinder 5021 drives the lifting plate 5022 to move downward, and the punchers 5023 on both sides and in the middle of the top of the lifting plate 5022 drop accordingly. When the puncher 5023 contacts the junction box, it punches the top of it. After the drilling is completed, the hydraulic cylinder 502 1 drives the lifting plate 5022 and the puncher 5023 to rise, preparing for the next punching operation. During this process, the junction box is continuously turned over for punching on four sides, so that the punching process is continuous and smooth, without manual intervention, ensuring the accuracy of the punching position. After the punching of the junction box is completed, the junction box is adsorbed by the electric suction cup 4012 and rotated to the left side of the top of the rear conveyor belt 603, and then released. During this process, the controller 2 controls the rear conveyor belt 603 to start, and the rear conveyor belt 603 conveys the processed junction box from the right side of the processing table 1 to the next process or storage area, realizing automatic transportation for further processing or packaging.
[0061] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A portable junction box processing tool, comprising a processing table (1), characterized in that: A controller (2) is arranged on the front side of the top of the processing table (1), a feeding mechanism (3) is arranged on the left side of the processing table (1), a loading mechanism (4) is arranged on the front side of the top of the processing table (1), a punching mechanism (5) is arranged on the rear side of the top of the processing table (1), and a conveying component (6) is arranged on the right side of the processing table (1), and the conveying component (6) is electrically connected to the controller (2); The feeding mechanism (3) comprises a front feeding component (301) and a fixed measuring component (302); the front feeding component (301) is arranged on the left side of the processing table (1); the fixed measuring component (302) is arranged on the right side inside the front feeding component (301); the front feeding component (301) and the fixed measuring component (302) are both electrically connected to the controller (2); the feeding mechanism (3) comprises a suction cup component (401), a reciprocating component (402), a push-pull component (403) and a flipping component (404); the suction cup component (401) is arranged on the top of the processing table (1); the left side of the suction cup component (401) is located in front of the fixed measuring component (302); the reciprocating component (402) is arranged on the bottom of the processing table (1); the reciprocating component (402) is located at the bottom of the suction cup component (401); the push-pull component (403) is arranged on the top of the reciprocating component (402); The push-pull assembly (403) is located at the front side of the suction cup assembly (401), the flip assembly (404) is arranged on the top of the reciprocating assembly (402), the front side of the flip assembly (404) is fixedly connected to the rear side of the push-pull assembly (403), the rear side of the flip assembly (404) is bolted to the front side of the suction cup assembly (401), the suction cup assembly (401), the reciprocating assembly (402), the push-pull assembly (403) and the flip assembly (404) are all electrically connected to the controller (2), the punching mechanism (5) comprises a positioning assembly (501) and a punching assembly (502), the positioning assembly (501) is arranged on the rear side of the top of the processing table (1), the positioning assembly (501) is located on the rear side of the suction cup assembly (401), the punching assembly (502) is arranged on the top of the positioning assembly (501), and the punching assembly (502) is electrically connected to the controller (2).
2. The portable junction box processing tool according to claim 1, characterized in that: The front transport component (301) comprises a frame (3011) bolted to the left side of the processing table (1), a cavity (3012) is provided inside the frame (3011), a servo conveyor belt (3013) is provided inside the cavity (3012), and the servo conveyor belt (3013) is electrically connected to the controller (2).
3. The portable junction box processing tool according to claim 2, characterized in that: The measurement component (302) includes a shell (3021) bolted to the right side of the cavity (3012), an embedded box (3022) is embedded in the top of the shell (3021), a monitor (3023) is arranged inside the embedded box (3022), and the monitor (3023) is electrically connected to the controller (2).
4. The portable junction box processing tool according to claim 1, characterized in that: The suction cup assembly (401) comprises a connecting rod (4011) arranged on the top of the processing table (1), an electric-controlled suction cup (4012) is arranged on the rear side of the connecting rod (4011), the top of the electric-controlled suction cup (4012) is connected to an air pipe (4013), and the electric-controlled suction cup (4012) is electrically connected to the controller (2).
5. The portable junction box processing tool according to claim 1, characterized in that: The reciprocating assembly (402) includes a groove (4021) opened on the front side of the top of the processing table (1), an electric push-pull rod (4022) is arranged on the right side inside the groove (4021), the electric push-pull rod (4022) is electrically connected to the controller (2), the telescopic end of the electric push-pull rod (4022) is bolted with a slider (4023), the slider (4023) is slidably connected to the inside of the groove (4021), and the top of the slider (4023) is bolted with a bearing plate (4024).
6. The portable junction box processing tool according to claim 4, characterized in that: The push-pull assembly (403) includes a fixed plate (4031) bolted to the top front side of the carrier plate (4024), an electric push rod (4032) is embedded in the inner side of the fixed plate (4031), the electric push rod (4032) is electrically connected to the controller (2), and a connecting plate (4033) is bolted to the telescopic end of the electric push rod (4032).
7. The portable junction box processing tool according to claim 6, characterized in that: The flipping assembly (404) includes a slide plate (4041) bolted to the telescopic end of the electric push rod (4032), the slide plate (4041) is slidably connected to the top of the supporting plate (4024), both sides and the middle of the front side of the slide plate (4041) are bolted with a flipping motor (4042), the flipping motor (4042) is electrically connected to the controller (2), the output end of the flipping motor (4042) passes through the front side of the slide plate (4041), the output end of the flipping motor (4042) is bolted with a shaft (4043), and the rear side of the shaft (4043) is bolted to the connecting rod (4011).
8. The portable junction box processing tool according to claim 4, characterized in that: The positioning assembly (501) comprises a bracket (5011) bolted to the rear side of the top of the processing table (1), the two sides and the middle of the front side of the bracket (5011) are bolted with internal blocks (5012), the front side of the internal block (5012) is bolted with a shell block (5013), and the shell block (5013) is located on the rear side of the electric control suction cup (4012).
9. The portable junction box processing tool according to claim 8, characterized in that: The punching assembly (502) comprises a hydraulic cylinder (5021) bolted to the top of the bracket (5011), the telescopic end of the hydraulic cylinder (5021) passes through the top of the bracket (5011), the telescopic end of the hydraulic cylinder (5021) is bolted to a lifting plate (5022), and punchers (5023) are bolted to both sides and the middle of the top of the lifting plate (5022).
10. The portable junction box processing tool according to claim 1, characterized in that: The conveying assembly (6) comprises a frame (601) arranged on the right side of the processing table (1), a cavity (602) is provided inside the frame (601), a rear conveyor belt (603) is provided inside the cavity (602), and the rear conveyor belt (603) is electrically connected to the controller (2).
Citation Information
Patent Citations
Metal junction box processing device
CN109047452B