Sample adding device for coal ash content measurement
By designing a sample addition device for coal ash measurement including a support frame, cylinder, storage silo and telescopic mechanism, the existing cumbersome and splash problems are solved, and quantitative cutting, safe operation and efficient addition are achieved.
Patent Information
- Application Number
- CN202411094867.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-11
- Publication Date
- 2025-02-14
AI Technical Summary
The existing coal ash measurement sample addition operation is cumbersome, labor-intensive, affecting the efficiency of addition, and it is easy to cause coal particles to splash during the discharge process, endangering the safety of operators.
Design a sample addition device for coal ash measurement, including a support frame, a cylinder, a first storage silo, an electric push rod, a push rod and a telescopic mechanism, and realize quantitative discharge of coal particles through a telescopic mechanism, and the additive mechanism and Grinding mechanism improves addition efficiency and ashing accuracy.
Quantitative feeding of coal particles is achieved, prevents splashing, reduces sample losses, protects operator safety, saves manpower, and improves the efficiency of coal particles addition and the accuracy of ash measurement results.
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Figure CN119429739A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of coal analysis, and in particular to a sample adding device for measuring coal ash content. Background Art
[0002] Coal ash measurement is an important part of coal quality analysis. It is used to determine the content of non-combustible minerals in coal. During the combustion process of coal, the organic matter in it will be oxidized and volatilized, while the inorganic minerals will remain. The ash content reflects the purity and thermal efficiency of coal, and is directly related to the pricing, performance and environmental impact of coal.
[0003] The existing method of adding samples for measuring coal ash content usually involves placing a sample pan on a weighing machine first, and then manually adding coal particles into the sample pan using a spoon. When the amount of coal particles in the sample pan is insufficient, the spoon needs to be repeatedly used to add more. When the amount of coal particles in the sample pan is excessive, a portion needs to be scooped out using a spoon. The operation is cumbersome and labor-intensive, which affects the efficiency of adding coal particles. In addition, during the feeding process, coal particles may splash out, which can easily cause harm to the operator and is quite inconvenient.
[0004] Therefore, it is necessary to design a sample adding device for measuring coal ash that can quantitatively feed coal particles while preventing coal particles from splashing, reduce coal particle sample loss, protect the health and safety of operators, save manpower, and improve coal particle adding efficiency. Summary of the invention
[0005] In order to overcome the disadvantages of the existing coal ash measurement sample addition method, which requires repeated use of a spoon for adding, and when there are too many coal particles in the sample tray, it is necessary to use a spoon to scoop out some of them, which is cumbersome and labor-intensive, affecting the efficiency of coal particle addition, and during the feeding process, coal particles may splash out, which may easily cause harm to the operator. The present invention provides a coal ash measurement sample adding device that can quantitatively feed coal particles while preventing coal particles from splashing, reducing the loss of coal particle samples, protecting the health and safety of operators, saving manpower, and improving the efficiency of coal particle addition.
[0006] The technical solution of the present invention is: a sample adding device for measuring coal ash content, including a support frame, a cylinder, a first storage bin, an electric push rod, a pushing rod and a telescopic mechanism, the upper part of the support frame is connected to the cylinder, the telescopic end of the cylinder is connected to the first storage bin, the lower part of the first storage bin is connected to the electric push rod, the telescopic end of the electric push rod is connected to the pushing rod, the pushing rod is slidably connected to the first storage bin, and a telescopic mechanism is provided between the pushing rod and the first storage bin.
[0007] Furthermore, the lower part of the support frame is arc-shaped.
[0008] Furthermore, mounting holes are provided at both the front and rear parts of the support frame.
[0009] Furthermore, the lower portion of the first storage bin is L-shaped.
[0010] Furthermore, the telescopic mechanism includes a telescopic tube, a guide frame, a first guide sleeve, a second guide sleeve and a first spring. The lower right portion of the first storage bin is slidably connected to the telescopic tube, the lower middle portion of the fixed end of the electric push rod is connected to the first guide sleeve, the first guide sleeve is slidably connected to the guide frame, the telescopic tube and the guide frame are slidably matched, the lower left portion of the push rod is connected to the second guide sleeve, the second guide sleeve is slidably connected to the guide frame, and the first spring is connected between the second guide sleeve and the guide frame.
[0011] Furthermore, the lower part of the telescopic tube is funnel-shaped.
[0012] Furthermore, the guide frame is in a folding shape.
[0013] Furthermore, it also includes an adding mechanism, which includes a second material storage bin, a guide rod, a baffle and a second spring. The second material storage bin is connected to the fixed end of the cylinder, the second material storage bin is in contact with the first material storage bin, the left side of the lower part of the second material storage bin is connected to the guide rod, the baffle is slidably connected to the guide rod, the baffle is in contact with the first material storage bin, and a second spring is connected between the baffle and the guide rod.
[0014] Furthermore, it also includes a grinding mechanism, which includes a motor, a grinding roller and a blade. The motor is connected to the right side of the lower part of the first storage bin, and the grinding roller is connected to the motor output shaft. The grinding roller is rotatably connected to the first storage bin. Two front and rear blades are connected to the inner side of the middle part of the first storage bin, and the blades are in contact with the grinding roller.
[0015] Furthermore, the grinding roller is toothed.
[0016] The beneficial effects are: 1. The present invention drives the guide frame to move quickly through the pulling force of the first spring, so that the telescopic tube moves downward, and quantitative feeding is carried out according to the moving distance of the push rod, thereby achieving the effect of being able to quantitatively feed the coal particles while preventing the coal particles from splashing, reducing the loss of coal particle samples, protecting the health and safety of operators, saving manpower, and improving the efficiency of coal particle addition.
[0017] 2. The present invention starts the cylinder in reverse to drive the first storage bin to move to the left, causing the baffle to move to the left, and the second spring is squeezed and contracted, causing the coal particles in the second storage bin to fall into the first storage bin, thereby achieving the effect of being able to store and add coal particles, facilitating the addition of materials to more sample trays, and improving the convenience of using the device.
[0018] 3. The present invention starts the motor to drive the grinding roller to rotate, grinds the coal particles through the blade and the grinding roller, and the finely ground coal particles are discharged from the first storage bin through the rotation of the grinding roller, thereby achieving the effect of being able to grind the coal particles, facilitating full contact between oxygen and coal particles during the ashification process, accelerating the ashification rate, ensuring complete ashing of the coal particles, and improving the accuracy of the ash content measurement results. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0020] Figure 2 It is a cross-sectional view of the present invention.
[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the telescopic mechanism of the present invention.
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the adding mechanism of the present invention.
[0023] Figure 5 It is a cross-sectional view of the adding mechanism of the present invention.
[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the grinding mechanism of the present invention.
[0025] In the accompanying drawings: 1-support frame, 2-cylinder, 3-first storage bin, 4-electric push rod, 5-push rod, 6-telescopic mechanism, 61-telescopic tube, 62-guide frame, 63-first guide sleeve, 64-second guide sleeve, 65-first spring, 7-adding mechanism, 71-second storage bin, 72-guide rod, 73-baffle, 74-second spring, 8-grinding mechanism, 81-motor, 82-grinding roller, 83-blade. DETAILED DESCRIPTION
[0026] Embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0027] A sample adding device for measuring coal ash content, such as Figure 1 and Figure 2 As shown, it includes a support frame 1, a cylinder 2, a first storage bin 3, an electric push rod 4, a pushing rod 5 and a telescopic mechanism 6. The lower part of the support frame 1 is arc-shaped, and mounting holes are opened at the front and rear parts of the support frame 1 for easy installation. The upper part of the support frame 1 is connected to the cylinder 2, and the telescopic end of the cylinder 2 is connected to the first storage bin 3. The lower part of the first storage bin 3 is L-shaped for easy material unloading. The lower part of the first storage bin 3 is connected to the electric push rod 4, and the telescopic end of the electric push rod 4 is connected to the pushing rod 5. The pushing rod 5 is slidably connected to the first storage bin 3, and a telescopic mechanism 6 is provided between the pushing rod 5 and the first storage bin 3 to prevent coal particles from splashing.
[0028] like Figure 1 and Figure 3 As shown, the telescopic mechanism 6 includes a telescopic tube 61, a guide frame 62, a first guide sleeve 63, a second guide sleeve 64 and a first spring 65. The lower right part of the first storage bin 3 is slidably connected to the telescopic tube 61, and the lower part of the telescopic tube 61 is funnel-shaped for easy discharging. The lower middle part of the fixed end of the electric push rod 4 is connected to the first guide sleeve 63, and the guide frame 62 is slidably connected to the first guide sleeve 63. The guide frame 62 is folded, and the telescopic tube 61 is slidably matched with the guide frame 62. The lower left part of the push rod 5 is connected to the second guide sleeve 64, and the second guide sleeve 64 is slidably connected to the guide frame 62. A first spring 65 is connected between the second guide sleeve 64 and the guide frame 62.
[0029] When using the device, first fix the support frame 1 to the sample adding area for coal particle size measurement through the mounting hole, then pour the coal particles into the first storage bin 3, and then start the cylinder 2 to drive the first storage bin 3 to move to the right, so that the first storage bin 3 is aligned with the sample tray, and then start the electric push rod 4 to drive the push rod 5 to move to the right, so that the second guide sleeve 64 moves to the right, and the first spring 65 is stretched. When the second guide sleeve 64 is pulled to a certain distance, the tension of the first spring 65 drives the guide frame 62 to move quickly on the first guide sleeve 63, so that the telescopic tube 61 moves downward. The push rod 5 moves, thereby causing the coal particles to fall out of the telescopic tube 61, and quantitative feeding is carried out through the moving distance of the push rod 5, so that the coal particles can be quantitatively fed while preventing the coal particles from splashing, reducing the loss of coal particle samples, protecting the health and safety of operators, saving manpower, and improving the efficiency of coal particle addition. After that, the electric push rod 4 is started in reverse, driving the push rod 5 to move left, causing the second guide sleeve 64 to move left, and the first spring 65 is squeezed and restored to its original state, driving the guide frame 62 to move left, causing the telescopic tube 61 to move upward, and then the next sample tray is filled.
[0030] like Figure 1 , Figure 4 and Figure 5 As shown, it also includes an adding mechanism 7, which includes a second material storage bin 71, a guide rod 72, a baffle 73 and a second spring 74. The second material storage bin 71 is connected to the fixed end of the cylinder 2, and the second material storage bin 71 is in contact with the first material storage bin 3. The lower left side of the second material storage bin 71 is connected to the guide rod 72, and a baffle 73 is slidably connected to the guide rod 72. The baffle 73 is in contact with the first material storage bin 3, and a second spring 74 is connected between the baffle 73 and the guide rod 72.
[0031] At this time, the second spring 74 is in a contracted state. When the adding mechanism 7 of the present device is used, the coal particles can be stored and added. When the coal particles need to be stored, the cylinder 2 can be started to drive the first storage bin 3 to move to the right, and the second spring 74 is restored, driving the baffle 73 to move to the right on the guide rod 72, and then the coal particles are poured into the second storage bin 71. When there are fewer coal particles in the first storage bin 3, the cylinder 2 can be started in the reverse direction to drive the first storage bin 3 to move to the left, so that the baffle 73 moves to the left, and the second spring 74 is squeezed and contracted, so that the coal particles in the second storage bin 71 fall into the first storage bin 3, so that the coal particles can be stored and added, which is convenient for adding to more sample trays, thereby improving the convenience of using the present device.
[0032] like Figure 1 and Figure 6 As shown, it also includes a grinding mechanism 8, which includes a motor 81, a grinding roller 82 and a blade 83. The motor 81 is connected to the right side of the lower part of the first storage bin 3, and the grinding roller 82 is connected to the output shaft of the motor 81. The grinding roller 82 is toothed to facilitate grinding and discharging. The grinding roller 82 is rotatably connected to the first storage bin 3. Two front and rear blades 83 are connected to the inner side of the middle part of the first storage bin 3, and the blades 83 are in contact with the grinding roller 82.
[0033] When the grinding mechanism 8 of the device is used, the coal particles can be ground. When the coal particles fall into the first storage bin 3, the motor 81 is started to drive the grinding roller 82 to rotate, and the coal particles are ground by the blade 83 and the grinding roller 82. The finer ground coal particles are discharged from the first storage bin 3 through the rotation of the grinding roller 82, so that the coal particles can be ground, which facilitates the full contact between oxygen and coal particles during the ashification process, accelerates the ashification rate, ensures that the coal particles are completely ashified, and improves the accuracy of the ash content measurement results.
[0034] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A sample adding device for measuring coal ash content, characterized in that: The invention comprises a support frame (1), a cylinder (2), a first storage bin (3), an electric push rod (4), a push rod (5) and a telescopic mechanism (6); the upper part of the support frame (1) is connected to the cylinder (2); the telescopic end of the cylinder (2) is connected to the first storage bin (3); the lower part of the first storage bin (3) is connected to the electric push rod (4); the telescopic end of the electric push rod (4) is connected to the push rod (5); the push rod (5) is slidably connected to the first storage bin (3); and a telescopic mechanism (6) capable of preventing coal particles from splashing is provided between the push rod (5) and the first storage bin (3).
2. A sample adding device for measuring coal ash content according to claim 1, characterized in that: The lower part of the support frame (1) is arc-shaped.
3. A sample adding device for measuring coal ash content according to claim 2, characterized in that: The front and rear parts of the support frame (1) are both provided with mounting holes.
4. A sample adding device for measuring coal ash content as claimed in claim 3, characterized in that: The lower part of the first storage bin (3) is L-shaped.
5. A sample adding device for measuring coal ash content as claimed in claim 4, characterized in that: The telescopic mechanism (6) comprises a telescopic tube (61), a guide frame (62), a first guide sleeve (63), a second guide sleeve (64) and a first spring (65); the lower right part of the first storage bin (3) is slidably connected to the telescopic tube (61); the lower middle part of the fixed end of the electric push rod (4) is connected to the first guide sleeve (63); the first guide sleeve (63) is slidably connected to the guide frame (62); the telescopic tube (61) and the guide frame (62) are slidably matched; the lower left part of the push rod (5) is connected to the second guide sleeve (64) The second guide sleeve (64) is slidably connected to the guide frame (62), and a first spring (65) is connected between the second guide sleeve (64) and the guide frame (62). When the second guide sleeve (64) moves to the right, the first spring (65) is stretched. When the second guide sleeve (64) is pulled to a certain distance, the tension of the first spring (65) drives the guide frame (62) to move quickly on the first guide sleeve (63), so that the telescopic tube (61) moves downward, and then the coal particles fall out of the telescopic tube (61).
6. A sample adding device for measuring coal ash content as claimed in claim 5, characterized in that: The lower part of the telescopic tube (61) is funnel-shaped.
7. A sample adding device for measuring coal ash content according to claim 6, characterized in that: The guide frame (62) is in a folded shape.
8. A sample adding device for measuring coal ash content according to claim 7, characterized in that: The invention also comprises an adding mechanism (7), which comprises a second storage bin (71), a guide rod (72), a baffle (73) and a second spring (74). The fixed end of the cylinder (2) is connected with the second storage bin (71), the second storage bin (71) contacts the first storage bin (3), the left side of the lower part of the second storage bin (71) is connected with the guide rod (72), the baffle (73) is slidably connected to the guide rod (72), the baffle (73) contacts the first storage bin (3), and the second spring (74) is connected between the baffle (73) and the guide rod (72). When the cylinder (2) is started in the reverse direction, the first storage bin (3) is driven to move leftward, so that the baffle (73) moves leftward, and the second spring (74) is squeezed and contracted, so that the coal particles in the second storage bin (71) fall into the first storage bin (3).
9. A sample adding device for measuring coal ash content according to claim 8, characterized in that: The invention also comprises a grinding mechanism (8), which comprises a motor (81), a grinding roller (82) and a blade (83). The motor (81) is connected to the right side of the lower part of the first storage bin (3), the grinding roller (82) is connected to the output shaft of the motor (81), the grinding roller (82) is rotatably connected to the first storage bin (3), and two front and rear blades (83) are connected to the inner side of the middle part of the first storage bin (3), the blades (83) are in contact with the grinding roller (82), and the motor (81) is started to drive the grinding roller (82) to rotate, and the coal particles are ground by the blade (83) and the grinding roller (82), and the finely ground coal particles are discharged from the first storage bin (3) through the rotation of the grinding roller (82).
10. A sample adding device for measuring coal ash content according to claim 9, characterized in that: The grinding roller (82) is toothed.