Detection packaging machine
By designing an automated inspection and packaging machine, the circulator is flowed in sequence on multiple inspection and packaging mechanisms by using the conveyor mechanism, which solves the problems of low efficiency and high defect rate caused by the participation of workers in the prior art, and realizes efficient automation of circulator inspection and packaging.
Patent Information
- Application Number
- CN202411672009.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-02-28
AI Technical Summary
The prior art workers participate more in the circulator detection and packaging process, which is inefficient and easily increases the defective rate.
A testing and packaging machine is designed to flow the ring device in sequence on marking, pressure resistance testing, coplanarity testing, re-testing testing, pre-packaging testing and packaging mechanism through the conveying mechanism to realize automated testing and packaging.
It improves the detection and packaging efficiency of the circulator, reduces manual participation, and reduces defective rate.
Smart Images

Figure CN119527624A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of circulator detection packaging, and in particular to a detection packaging machine. Background Art
[0002] With the rapid development of the electronics industry, electronic components used for connection are commonly used; a typical type of electronic component, such as that widely used in communication systems, is a circulator.
[0003] Typically, the circulator is cylindrical and is a multi-port device that can transmit an incident wave entering any port thereof to the next port in a direction determined by a static bias magnetic field.
[0004] At present, as the applications of circulators become more and more diversified, the demand for circulators is also increasing. Improving the degree of automation in circulator manufacturing has become an important way to improve production efficiency and ensure product quality.
[0005] In addition to assembling the circulator into shape, the manufacturing of the circulator also requires relevant testing and packaging before leaving the factory, which includes the following steps: labeling, code scanning and entry, voltage resistance test, coplanarity test, re-test, pre-packaging test and taping packaging. Among them, the voltage resistance test refers to the product's ability to withstand voltage test, the coplanarity test is mainly a structural test of the horizontal straightness and coplanarity of the connection parts such as pins, the re-test refers to the test and analysis of the wavelength, power and bandwidth of the input optical signal, and the pre-packaging test refers to the verification of the label content and the position of the information on the label.
[0006] At present, in order to save costs, factories use some other electronic components to assist the circulator in completing the above steps, such as discharge devices and packaging testing machines. These devices are usually general-purpose devices with strong universality.
[0007] However, the above-mentioned general equipment is usually independently installed in the factory. When using these equipment to perform relevant inspections and packaging on the circulator, workers need to participate in the circulation of the circulator and the debugging of the circulator during processing. The large number of workers involved is not only inefficient but also easily leads to an increase in the defective rate. Summary of the invention
[0008] In order to improve the detection and packaging efficiency of the circulator, the present application provides a detection and packaging machine.
[0009] The present application provides a detection and packaging machine that adopts the following technical solution: A detection packaging machine, comprising A labeling mechanism configured to attach a label to the circulator and input label information; A withstand voltage test mechanism, configured to be able to perform a withstand voltage test on the circulator; A detection mechanism 1, configured to be able to perform a coplanarity detection on the circulator; A second detection mechanism is configured to be able to perform a retest test on the circulator; a third detection mechanism, configured to be capable of performing a pre-packaging detection on the circulator; a packaging mechanism configured to package the circulator; and The conveying mechanism is configured to be able to circulate the circulator in the marking mechanism, the pressure test mechanism, the first testing mechanism, the second testing mechanism, the third testing mechanism and the packaging mechanism in sequence.
[0010] By adopting the above technical solution, the conveying mechanism is used to sequentially transfer the circulator to the marking mechanism, the pressure test mechanism, the detection mechanism 1, the detection mechanism 2, the detection mechanism 3 and the packaging mechanism, so as to sequentially automatically perform labeling and input label information, pressure test, coplanarity test, retest test, pre-packaging test and packaging. This application can improve the detection and packaging efficiency of the circulator.
[0011] Preferably, the packaging mechanism includes a packaging component, a loading component is provided on one side of the packaging component, and the loading component is configured to be able to grab and rotate the circulator and place the circulator on the packaging component; a visual detection component is provided on the loading component, and the visual detection component is configured to be able to detect the placement status of the circulator.
[0012] By adopting the above technical solution, the placement of the circulator can be determined based on the detection of the circulator by the visual detection component, and then the circulator can be rotated based on the detection situation using the loading component. This design enables multiple circulators placed on the packaging component to maintain the same placement state to meet packaging requirements.
[0013] Preferably, the feeding assembly includes a mechanical gripper arranged on one side of the detection mechanism, a rotating cylinder is installed on the mechanical gripper, and a clamping cylinder is installed on the rotating cylinder.
[0014] By adopting the above technical solution, the circulator can be moved by driving the mechanical gripper to drive the clamping cylinder to clamp the circulator, and the circulator can be rotated by driving the rotating cylinder.
[0015] Preferably, the packaging component includes a fixed frame arranged on one side of the feeding component, and a feed roller for sending out the braid, a tape feed roller for sending out the packaging film, and a receiving roller for receiving the braid and the packaging film are rotatably connected to the fixed frame, and the feed roller, the tape feed roller and the receiving roller are all connected to a driving member; a driving member is also provided on the fixed frame, and a hot pressing member is installed on the driving member, and the driving member is configured to drive the hot pressing member to move so as to hot-press the packaging film onto the braid for packaging.
[0016] By adopting the above technical solution, after the annulator is placed in the tape using the loading assembly, after the feeding roller drives the tape to move to the annulator under the hot pressing part, the driving part drives the hot pressing part to hot press the packaging film onto the tape to complete the packaging.
[0017] Preferably, the voltage resistance testing mechanism includes a grabbing assembly, a testing assembly and a waste box arranged on one side of the conveying mechanism, the grabbing assembly is configured to grab the circulator on the conveying mechanism and place it on the testing assembly or in the waste box, and the testing assembly is configured to perform a voltage resistance test on the circulator; the conveying mechanism is also provided with a discharge assembly, and the discharge assembly is configured to discharge the circulator after the voltage resistance test.
[0018] By adopting the above technical solution, the following actions can be achieved: the material grabbing component grabs the circulator on the conveying mechanism and places it on the testing component, the testing component performs a withstand voltage test on the circulator, and then if the withstand voltage test fails, the material grabbing component grabs the circulator and places it in the waste box, and if the withstand voltage test passes, the material grabbing component grabs the circulator and places it on the conveying mechanism to reset the circulator. In addition, there may be current inside the circulator that has undergone the withstand voltage test, and the discharge component can be used to discharge these circulators to ensure product safety.
[0019] Preferably, the material grabbing assembly includes a connecting frame 1 arranged on one side of the conveying mechanism, a horizontal reciprocating feeding member is installed on the connecting frame 1, the horizontal reciprocating feeding member is installed with a connecting frame 2, the connecting frame 2 is installed with a vertical reciprocating feeding member, and the vertical reciprocating feeding member is installed with a suction head.
[0020] By adopting the above technical solution, driving the horizontal reciprocating feed member and the vertical reciprocating feed member can drive the suction head to move to suck / release the annular device.
[0021] Preferably, the discharge assembly comprises a frame arranged on the conveying mechanism, the frame is equipped with a transverse reciprocating driving member, the transverse reciprocating driving member is equipped with a vertical reciprocating driving member, and the vertical reciprocating driving member is equipped with a discharge rod.
[0022] By adopting the above technical solution, driving the transverse reciprocating driving member and the vertical reciprocating driving member can drive the discharge rod to move so as to discharge multiple circulators in sequence.
[0023] Preferably, the conveying mechanism includes a belt conveying assembly, on which a plurality of supporting trays are arranged, the supporting trays are used to place the circulator, the supporting trays are movably connected to the belt conveying assembly, and the belt conveying assembly is configured to drive the supporting trays to move; a feeding assembly for feeding the circulator into the supporting trays is also provided on one side of the belt conveying assembly.
[0024] By adopting the above technical solution, batch inspection and packaging are performed by placing a plurality of annular devices on a receiving tray and then driving a belt conveyor assembly to move the receiving tray.
[0025] Preferably, the detection mechanism 1 includes a material picking component and a coplanarity detection component that are adjacently arranged, and the material picking component is configured to be able to grab the annular device on the conveying mechanism and place it on the coplanarity detection component for coplanarity detection.
[0026] Preferably, the coplanarity detection component includes a accommodating frame arranged on one side of the conveying mechanism, and a placement area for placing the circulator is formed on the accommodating frame; a reciprocating driving member 1 and a reciprocating driving member 2 are installed on the accommodating frame, and the reciprocating driving member 1 is rotatably connected to a limiting column 1, and the reciprocating driving member 2 is rotatably connected to a limiting column 2 and a limiting column 3, and the limiting column 1, the limiting column 2 and the limiting column 3 are arranged around the placement area; a plurality of visual test pieces for performing coplanarity detection on the circulator are installed on the accommodating frame.
[0027] By adopting the above technical solution, the following actions can be achieved: the material picking component places the circulator in the placement area, drives the reciprocating driving member 1 and the reciprocating driving member 2 to drive the limit column 1, the limit column 2 and the limit column 3 to approach the placement area and limit the circulator, and then uses multiple visual detection components to complete the detection of the circulator.
[0028] In summary, the present invention includes at least one of the following beneficial technical effects: 1. By using the conveying mechanism to transfer the circulator to the marking mechanism, the pressure test mechanism, the detection mechanism 1, the detection mechanism 2, the detection mechanism 3 and the packaging mechanism in sequence, the labeling and inputting of label information, the pressure test, the coplanarity test, the retest test, the pre-packaging test and the packaging are automatically performed in sequence. This application can improve the detection and packaging efficiency of the circulator; 2. Based on the inspection of the circulator by the visual inspection component, the placement of the circulator can be determined, and then the loading component can be used to rotate the circulator based on the inspection situation. This design can ensure that multiple circulators placed on the packaging component can be placed in the same state to meet the packaging requirements; 3. This application can achieve the following actions: the material grabbing component grabs the circulator on the conveying mechanism and places it on the test component. The test component performs a withstand voltage test on the circulator. If the withstand voltage test fails, the material grabbing component grabs the circulator and places it in the waste box. If the withstand voltage test passes, the material grabbing component grabs the circulator and places it on the conveying mechanism to reset the circulator. In addition, there may be current inside the circulator that has undergone the withstand voltage test. The discharge component can be used to discharge these circulators to ensure product safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is a top view of a detection packaging machine in an embodiment of the present application; Figure 2 It is a structural diagram used to reflect the conveying mechanism; Figure 3 It is a schematic diagram for reflecting the structure of the feeding assembly; Figure 4 It is a structural diagram used to reflect the marking mechanism; Figure 5 It is a structural diagram for reflecting the coding component; Figure 6 It is a schematic diagram for reflecting the structure of the withstand voltage test mechanism; Figure 7 It is a schematic diagram for reflecting the structure of the discharge component; Figure 8 It is a structural diagram used to reflect the detection mechanism one; Fig. 9 It is a schematic diagram of the structure of the coplanarity detection component; Fig.10 It is a schematic diagram used to reflect the calibration components; Fig.11 It is a schematic diagram for reflecting the structure of the visual detection component; Fig.12 It is a structural diagram used to reflect the packaging mechanism.
[0030] Markings in the attached drawings: 1, frame; 2, conveying mechanism; 21, belt conveying assembly; 22, tray; 221, tray body; 222, receiving blind hole; 23, feeding assembly; 231, mounting frame 1; 232, horizontal moving cylinder; 233, mounting frame 2; 234, vertical moving cylinder; 235, nozzle; 3, marking mechanism; 31, placing table; 32, bearing frame; 33, manipulator; 34, grabbing nozzle; 35, code recording assembly; 351, horizontal moving cylinder; 3 52, fixed plate; 353, code recorder; 4, withstand voltage test mechanism; 41, material grabbing assembly; 411, connecting frame 1; 412, horizontal reciprocating feeding member; 413, vertical reciprocating feeding member; 414, suction head; 42, test assembly; 421, table body 1; 422, receiving slot; 423, high voltage tester; 43, waste box; 44, discharge assembly; 441, frame; 442, horizontal reciprocating driving member; 443, vertical reciprocating driving member; 444, discharge rod; 5, Detection mechanism 1; 51, material taking component; 52, coplanarity detection component; 521, accommodating frame; 5211, through slot; 5212, bearing; 522, placement area; 523, reciprocating drive member 1; 5231, limit column 1; 524, reciprocating drive member 2; 5241, limit column 2; 5242, limit column 3; 525, visual test piece; 526, motor; 53, material collection box 1; 6, detection mechanism 2; 61, material taking component; 62, calibration component; 621 , table body 2; 6211, receiving groove; 622, mesh divider; 623, collecting box 2; 7, detection mechanism 3; 8, packaging mechanism; 81, packaging component; 811, fixing frame; 812, feeding roller; 813, tape feeding roller; 814, receiving roller; 815, driving part; 816, hot pressing part; 82, feeding component; 821, mechanical gripper; 822, rotating cylinder; 823, clamping cylinder; 83, visual detection component; 831, light source; 832, camera. DETAILED DESCRIPTION
[0031] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0032] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] The embodiment of the present application discloses a detection and packaging machine, which is used to automatically complete labeling and code scanning, pressure resistance testing, coplanarity testing, retesting testing, pre-packaging testing and taping packaging of a circulator.
[0034] Reference Figure 1A detection packaging machine includes a frame 1, on which a conveying mechanism 2 is provided. A marking mechanism 3, a withstand voltage test mechanism 4, a detection mechanism 1 5, a detection mechanism 2 6, a detection mechanism 3 7 and a packaging mechanism 8 are provided on the frame 1 from right to left. The marking mechanism 3 can attach a label to a circulator and enter label information. The detection mechanism 1 5 can perform a coplanarity detection on the circulator. The detection mechanism 2 6 can perform a retest on the circulator. The detection mechanism 3 7 can perform a pre-packaging detection on the circulator. The packaging mechanism 8 can package the circulator. The conveying mechanism 2 can transfer the circulator on the marking mechanism 3, the withstand voltage test mechanism 4, the detection mechanism 1 5, the detection mechanism 2 6, the detection mechanism 3 7 and the packaging mechanism 8 in sequence. In this embodiment, the conveying direction of the conveying mechanism 2 is from right to left.
[0035] The conveying mechanism 2 is used to transfer the circulator to the marking mechanism 3, the pressure test mechanism 4, the detection mechanism 1 5, the detection mechanism 2 6, the detection mechanism 3 7 and the packaging mechanism 8 in sequence, so as to automatically perform labeling and input label information, pressure test, coplanarity test, retest, pre-packaging inspection and packaging in sequence.
[0036] Reference Figure 2 The conveying mechanism 2 includes a belt conveying assembly 21. The specific structure of the belt conveying assembly 21 is prior art and will not be described here. A plurality of trays 22 are provided on the belt conveying assembly 21. The trays 22 are used to place the annular device. The plurality of trays 22 are distributed laterally. The trays 22 and the belt conveying assembly 21 are movably connected. The belt conveying assembly 21 can drive the trays 22 to move from right to left. Figure 1 A feeding assembly 23 for feeding the annular device into the supporting tray 22 is also provided on one side of the belt conveyor assembly 21.
[0037] Reference Figure 2 The tray 22 includes a tray body 221 placed on the belt of the belt conveyor assembly 21. The tray body 221 is in the shape of a rectangular parallelepiped. A plurality of receiving blind holes 222 are opened at the upper end of the tray body 221. The receiving blind holes 222 are used to place the circulator. The plurality of receiving blind holes 222 are evenly distributed horizontally and vertically.
[0038] Reference Figure 3 The feeding assembly 23 includes a mounting frame 231 arranged on the frame 1, a lateral moving cylinder 232 is provided on the mounting frame 231, a mounting frame 233 is connected to the lateral moving cylinder 232, and two vertical moving cylinders 234 are provided on the mounting frame 233, each vertical moving cylinder 234 is provided with a suction nozzle 235, and the suction nozzle 235 can suck / release the circulator.
[0039] First, according to actual production needs, a vibration plate is set on the frame 1 within the output end stroke of the lateral moving cylinder 232, and the vibration plate is used to achieve continuous loading. The circulator sent out by the vibration plate is sucked and placed in the receiving blind hole 222 by driving the lateral moving cylinder 232, the vertical moving cylinder 234 and the suction nozzle 235 to complete the loading.
[0040] Reference Figure 4 The marking mechanism 3 includes a placement table 31 arranged on the frame 1, the placement table 31 is used to place labels, the belt conveyor assembly 21 is provided with a carrier frame 32, the disk 221 can pass under the carrier frame 32, the carrier frame 32 is provided with a manipulator 33, and the manipulator 33 is connected to a grabbing nozzle 34.
[0041] After the worker makes the label, he places it on the placement table 31, and then the robot 33 and the grabbing nozzle 34 complete the labeling of the inner ring device of the receiving blind hole 222. In this embodiment, the label has a QR code.
[0042] Reference Figure 4 and Figure 5 The marking mechanism 3 further includes a code recording component 35 disposed on the carrier 32. The code recording component 35 includes a transverse moving cylinder 351 disposed on the carrier 32, a fixing plate 352 is disposed on the transverse moving cylinder 351, and a plurality of code recorders 353 are disposed on the fixing plate 352.
[0043] The horizontal moving cylinder 351 is used to drive the fixing plate 352 to move along the moving direction of the disk body 221 to drive the multiple code recorders 353 to move left and right to scan the code and enter the information.
[0044] Reference Figure 6 The withstand voltage test mechanism 4 includes a grabbing assembly 41, a testing assembly 42 and a waste box 43 which are arranged on one side of the conveying mechanism 2. The grabbing assembly 41 can grab the circulator in the receiving blind hole 222 and place it on the testing assembly 42 or in the waste box 43. The testing assembly 42 can perform a withstand voltage test on the circulator. Since the circulator may have residual electricity after the withstand voltage test, a discharge assembly 44 is also provided on the belt conveying assembly 21. The discharge assembly 44 can discharge the circulator after the withstand voltage test to ensure the safe use of the circulator.
[0045] Reference Figure 6 The material grabbing assembly 41 includes a connecting frame 411 arranged on one side of the belt conveyor assembly 21, a horizontal reciprocating feeding member 412 is installed on the connecting frame 411, the horizontal reciprocating feeding member 412 is installed with a connecting frame 2, the connecting frame 2 is installed with a vertical reciprocating feeding member 413, and the vertical reciprocating feeding member 413 is installed with a suction head 414, wherein the horizontal reciprocating feeding member 412 and the vertical reciprocating feeding member 413 are both cylinders.
[0046] Reference Figure 6 The test assembly 42 includes a table body 421 disposed on the frame 1, and two receiving slots 422 for placing the circulator are formed on the table body 421. Two high-voltage testers 423 are installed on the table body 421 corresponding to the two receiving slots 422. The high-voltage tester 423 is used to perform a withstand voltage test on the circulator in the receiving slot 422. The specific test logic and the circuit structure of the high-voltage tester 423 are prior art and are not described here.
[0047] Reference Figure 6 and Figure 7 The discharge assembly 44 includes a frame 441 disposed on the belt conveyor assembly 21, combined with Figure 1 The bottom of the frame 441 is used for the disc 221 to pass through. The frame 441 is equipped with a horizontal reciprocating driving member 442, and the horizontal reciprocating driving member 442 is equipped with a vertical reciprocating driving member 443. The vertical reciprocating driving member 443 is equipped with a discharge rod 444. The specific structure of the discharge rod 444 is the existing technology and will not be repeated here. Among them, the horizontal reciprocating driving member 442 and the vertical reciprocating driving member 443 are both cylinders.
[0048] The horizontal reciprocating feed member 412, the vertical reciprocating feed member 413 and the suction head 414 are driven to grab the circulator in the receiving blind hole 222 and put it into the receiving groove 422, and the annular device is tested by the high-voltage tester 423. If the circulator fails the test, the horizontal reciprocating feed member 412, the vertical reciprocating feed member 413 and the suction head 414 are driven to grab the circulator and put it into the collection box. If the circulator passes the test, the horizontal reciprocating feed member 412, the vertical reciprocating feed member 413 and the suction head 414 are driven to grab the circulator and put it back into the receiving blind hole 222; then the circulator will reach the bottom of the discharge rod 444, and the horizontal reciprocating driving member 442 and the vertical reciprocating driving member 443 are driven to drive the discharge rod 444 to move to discharge the annular device.
[0049] Reference Figure 8 The detection mechanism 15 includes a material taking component 51 and a coplanarity detection component 52 which are arranged adjacent to each other. The material taking component 51 can grab the annular device on the belt conveyor component 21 and place it on the coplanarity detection component 52 for coplanarity detection. The frame 1 is also provided with a material collecting box 153, which is used to collect products with unqualified coplanarity.
[0050] Reference Figure 8 and Fig. 9The material taking component 51 has the same structure as the material grabbing component 41, so it will not be described here. The coplanarity detection component 52 includes a accommodating frame 521 arranged on the frame 1 and located on one side of the belt conveyor component 21, and a placement area 522 for placing the annular device is formed on the accommodating frame 521; the accommodating frame 521 is installed with a reciprocating driving member 1 523 and a reciprocating driving member 2 524, the reciprocating driving member 1 523 is rotatably connected to a limiting column 1 5231, and the reciprocating driving member 2 524 is rotatably connected to a limiting column 2 5241 and a limiting column 3 5242, and the reciprocating driving member 1 523 and the reciprocating driving member 2 524 are both cylinders, and the limiting column Limit column 1 5231, limit column 2 5241 and limit column 3 5242 are arranged around the placement area 522, and the limit column 1 5231, limit column 2 5241 and limit column 3 5242 can be used to perform three-point positioning of the circulator in the placement area 522; a plurality of visual test pieces 525 for coplanarity detection of the circulator are installed on the accommodating frame 521, and the visual test piece 525 is a CCD camera 832, and there are specifically three visual detection pieces, and the three visual test pieces 525 are evenly arranged around the placement area 522.
[0051] Reference Fig. 9 The reciprocating drive member is also equipped with a motor 526, which is connected to the limiting column 5231, and can drive the limiting column 5231 to rotate. The receiving frame 521 is provided with a through slot 5211, and a rotating shaft is arranged in the through slot 5211. The rotating shaft is rotatably connected to the receiving frame 521, and a plurality of horizontally arranged bearings 5212 are connected to the rotating shaft.
[0052] Drive the material taking component 51 to grab the annular device and place it in the placement area 522, drive the reciprocating driving member 1 523 and the reciprocating driving member 2 524 to drive the limiting column 1 5231, the limiting column 2 5241 and the limiting column 3 5242 to move against the outer wall of the annular device to position the annular device at three points, and at this time, three visual test pieces 525 can be used to perform coplanarity detection on the annular device. If the coplanarity detection is unqualified, the material taking component 51 grabs the annular device and places it in the collection box 1 53. If the coplanarity detection is qualified, the material taking component 51 grabs and resets the annular device. In this application, the annular device can also be tested for size, such as roundness, circumferential surface verticality, etc. First, a CCD camera 832 for other detections needs to be added on one side of the placement area 522, and then the driving motor 526 drives the limiting column 1 5231 to rotate. At this time, the bottom end of the annular device placed in the placement area 522 can be easily rotated under the bearing of the bearing 5212 to cooperate with the detection.
[0053] Reference Figure 8 and Fig.10The detection mechanism 2 6 includes a material picking component 61 and a calibration component 62 arranged on the frame 1. The structure of the material picking component 61 is the same as that of the material grabbing component 41. The calibration component 62 includes a table 2 621 arranged on the frame 1. The table 2 621 is provided with a net divider 622. The table 2 621 is also provided with a receiving groove 6211 for placing a circulator. The net divider 622 can be used to retest the circulator in the receiving groove 6211. The specific test logic and circuit settings are the existing technology. In addition, a material collection box 2 623 is also provided on the frame 1.
[0054] Drive the material picking component 61 to grab the circulator in the receiving blind hole 222 and place it in the accommodating groove 6211, and use the network analyzer 622 to retest the circulator. If the retest fails, the material picking component 61 grabs the circulator and places it in the collection box 2 623. If the retest passes, the material picking component 61 grabs the circulator and resets it.
[0055] Reference Figure 5 and Figure 8 The detection mechanism 3 7 has the same structure and detection action as the code recording component 35, so it will not be repeated here. The detection mechanism 3 7 is used to detect the circulator before packaging, that is, to check the QR code content of each circulator.
[0056] Reference Figure 8 The packaging mechanism 8 includes a packaging component 81, and a loading component 82 is provided on one side of the packaging component 81. The loading component 82 can grab and rotate the circulator and place the circulator on the packaging component 81; the loading component 82 is provided with a visual detection component 83, and the visual detection component 83 can detect the placement status of the circulator.
[0057] Reference Figure 8 and Fig.11 The feeding assembly 82 includes a mechanical gripper 821 disposed on one side of the detection mechanism 3 7 , the mechanical gripper 821 is disposed on the frame 1 , a rotating cylinder 822 is installed on the mechanical gripper 821 , and a clamping cylinder 823 is installed on the rotating cylinder 822 .
[0058] Reference Fig.11 The visual inspection component 83 includes a light source 831 and a camera 832 disposed on the clamping cylinder 823. The light source 831 is used for illumination, and the camera 832 is used for detecting the placement status of the circulator.
[0059] It should be noted that although the circulator is columnar, there are usually some protruding parts on the outer wall of the circulator. For subsequent use, the position of the circulator needs to be adjusted before packaging to ensure that the packaged multiple circulators are placed consistently. The inconsistent placement of the circulators in the same disk body 221 is caused by the batch loading of the aforementioned vibration disk.
[0060] Reference Fig.12 The packaging component 81 includes a fixed frame 811 arranged on the frame 1, and a feed roller 812 for sending out the braid, a tape feed roller 813 for sending out the packaging film, and a receiving roller 814 for receiving the braid and the packaging film are rotatably connected to the fixed frame 811. The feed roller 812, the tape feed roller 813 and the receiving roller 814 are all connected to a driving member, which is a driving motor; a driving member 815 is also provided on the fixed frame 811, and the driving member 815 is a vertical hot pressing cylinder. The driving member 815 is equipped with a hot pressing member 816, and the driving member 815 can drive the hot pressing member 816 to move so as to hot-press the packaging film on the braid for packaging.
[0061] When the disk 221 reaches the side of the mechanical gripper 821, the mechanical gripper 821 is driven to drive the camera 832 to the side of the circulator, and the camera 832 is used to detect the placement status of the circulator. Then, the mechanical gripper 821 and the clamping cylinder 823 are driven to grab the circulator. At the same time, during the movement of the mechanical gripper 821, the rotating cylinder 822 is driven to drive the circulator to rotate and place it on the tape. At this time, the circulator is located under the packaging film, and the driving part 815 drives the hot pressing part 816 to move to hot press the packaging film on the tape for packaging.
[0062] The implementation principle of a detection packaging machine in the embodiment of the present application is: First, according to actual production needs, a vibration plate is set on the frame 1 within the output end stroke of the horizontal moving cylinder 232, and continuous feeding is achieved by using the vibration plate. The circulator sent out by the vibration plate is sucked and placed in the receiving blind hole 222 by driving the horizontal moving cylinder 232, the vertical moving cylinder 234 and the suction nozzle 235 to complete the feeding; The driving belt conveyor assembly 21 drives the disc 221 to the side of the placement table 31. After the worker makes the label, it is placed on the placement table 31. The robot 33 and the grabbing nozzle 34 complete the labeling of the annular device in the receiving blind hole 222. The driving belt conveyor assembly 21 drives the disk 221 to the bottom of the carrier 32, and the horizontal moving cylinder 351 is used to drive the fixed plate 352 to move so as to drive the multiple code recorders 353 to move left and right to scan the code and enter the information; The belt conveyor assembly 21 is driven to drive the disk 221 to the side of the table body 421, and the horizontal reciprocating feeding member 412, the vertical reciprocating feeding member 413 and the suction head 414 are driven to grab the circulator in the receiving blind hole 222 and put it into the receiving groove 422. The high-voltage tester 423 is used to test the annular device. If the circulator fails the test, the horizontal reciprocating feeding member 412, the vertical reciprocating feeding member 413 and the suction head 414 are driven to grab the circulator and put it into the collection box. If the circulator passes the test, the horizontal reciprocating feeding member 412, the vertical reciprocating feeding member 413 and the suction head 414 are driven to grab the circulator and put it back into the receiving blind hole 222. The driving belt conveyor assembly 21 drives the disk 221 to the bottom of the frame 441, and drives the horizontal reciprocating driving member 442 and the vertical reciprocating driving member 443 to drive the discharge rod 444 to move and discharge the annular device; The belt conveyor assembly 21 is driven to drive the disk 221 to the side of the accommodating frame 521, and the material taking assembly 51 is driven to grab the annular device and place it in the placement area 522. The reciprocating driving member 1 523 and the reciprocating driving member 2 524 are driven to drive the limiting column 1 5231, the limiting column 2 5241 and the limiting column 3 5242 to move against the outer wall of the annular device to position the three points of the annular device. At this time, three visual test pieces 525 are used to perform a coplanarity test on the annular device. If the coplanarity test fails, the material taking assembly 51 grabs the annular device and places it in the collecting box 1 53. If the coplanarity test passes, the material taking assembly 51 grabs and resets the annular device. The belt conveyor assembly 21 is driven to drive the disk 221 to the side of the second table body 621, and the material taking assembly 61 is driven to grab the circulator in the receiving blind hole 222 and place it in the receiving groove 6211, and the circulator is retested by the net analyzer 622. If the retest fails, the material taking assembly 61 grabs the circulator and places it in the second material collecting box 623. If the retest passes, the material taking assembly 61 grabs and resets the circulator; The driving belt conveyor assembly 21 drives the disc 221 to the side of the detection mechanism 3 7, and the detection mechanism 3 7 performs a retest on the annular device; The belt conveyor assembly 21 is driven to drive the disk body 221 to the side of the mechanical gripper 821, and the mechanical gripper 821 is driven to drive the camera 832 to the side of the circulator. The camera 832 is used to detect the placement status of the circulator, and then the mechanical gripper 821 and the clamping cylinder 823 are driven to grab the circulator. At the same time, the mechanical gripper 821 drives the rotating cylinder 822 to drive the circulator to rotate and place it on the braid during the movement. At this time, the circulator is located under the packaging film, and the driving component 815 drives the hot pressing component 816 to move to hot press the packaging film on the braid for packaging.
[0063] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A detection packaging machine, characterized in that: include A labeling mechanism (3) configured to attach a label to the circulator and input label information; A withstand voltage test mechanism (4), configured to be able to perform a withstand voltage test on the circulator; A detection mechanism (5) configured to detect the coplanarity of the circulator; A second detection mechanism (6) is configured to perform a retest on the circulator; A detection mechanism three (7), configured to be able to perform pre-packaging detection on the circulator; a packaging mechanism (8) configured to package the circulator; and The conveying mechanism (2) is configured to be able to circulate the circulator in sequence through the marking mechanism (3), the pressure test mechanism (4), the first detection mechanism (5), the second detection mechanism (6), the third detection mechanism (7) and the packaging mechanism (8).
2. The detection packaging machine according to claim 1, characterized in that: The packaging mechanism (8) comprises a packaging component (81), a loading component (82) is provided on one side of the packaging component (81), and the loading component (82) is configured to be able to grab and rotate the circulator and place the circulator on the packaging component (81); the loading component (82) is provided with a visual detection component (83), and the visual detection component (83) is configured to be able to detect the placement state of the circulator.
3. A detection packaging machine according to claim 2, characterized in that: The feeding assembly (82) comprises a mechanical gripper (821) arranged on one side of the detection mechanism three (7), a rotating cylinder (822) is installed on the mechanical gripper (821), and a clamping cylinder (823) is installed on the rotating cylinder (822).
4. The detection packaging machine according to claim 2, characterized in that: The packaging component (81) comprises a fixed frame (811) arranged on one side of the feeding component (82), and a feeding roller (812) for feeding out the braid, a tape feeding roller (813) for feeding out the packaging film, and a receiving roller (814) for receiving the braid and the packaging film are rotatably connected to the fixed frame (811), and the feeding roller (812), the tape feeding roller (813) and the receiving roller (814) are all connected to a driving member; the fixed frame (811) is also provided with a driving member (815), and the driving member (815) is installed with a hot pressing member (816), and the driving member (815) is configured to be able to drive the hot pressing member (816) to move so as to hot-press the packaging film onto the braid for packaging.
5. The detection packaging machine according to claim 1, characterized in that: The withstand voltage test mechanism (4) comprises a grabbing assembly (41), a testing assembly (42) and a waste box (43) arranged on one side of the conveying mechanism (2); the grabbing assembly (41) is configured to be able to grab the circulator on the conveying mechanism (2) and place it on the testing assembly (42) or in the waste box (43); the testing assembly (42) is configured to be able to perform a withstand voltage test on the circulator; the conveying mechanism (2) is also provided with a discharge assembly (44); the discharge assembly (44) is configured to be able to discharge the circulator after the withstand voltage test.
6. The detection packaging machine according to claim 5, characterized in that: The material grabbing assembly (41) comprises a connecting frame 1 (411) arranged on one side of the conveying mechanism (2), the connecting frame 1 (411) is equipped with a horizontal reciprocating feeding member (412), the horizontal reciprocating feeding member (412) is equipped with a connecting frame 2, the connecting frame 2 is equipped with a vertical reciprocating feeding member (413), and the vertical reciprocating feeding member (413) is equipped with a suction head (414).
7. The detection packaging machine according to claim 5, characterized in that: The discharge assembly (44) comprises a frame (441) arranged on the conveying mechanism (2), the frame (441) being equipped with a transverse reciprocating driving member (442), the transverse reciprocating driving member (442) being equipped with a vertical reciprocating driving member (443), and the vertical reciprocating driving member (443) being equipped with a discharge rod (444).
8. The detection packaging machine according to claim 1, characterized in that: The conveying mechanism (2) comprises a belt conveying assembly (21), a plurality of receiving trays (22) are arranged on the belt conveying assembly (21), the receiving trays (22) are used to place the annular device, the receiving trays (22) and the belt conveying assembly (21) are movably connected, and the belt conveying assembly (21) is configured to be able to drive the receiving trays (22) to move; and a feeding assembly (23) for feeding the annular device into the receiving trays (22) is also arranged on one side of the belt conveying assembly (21).
9. The detection packaging machine according to claim 1, characterized in that: The detection mechanism (5) comprises a material picking component (51) and a coplanarity detection component (52) which are arranged adjacent to each other, and the material picking component (51) is configured to be able to grab the annular device on the conveying mechanism (2) and place it on the coplanarity detection component (52) for coplanarity detection.
10. The detection packaging machine according to claim 9, characterized in that: The coplanarity detection component (52) comprises a accommodating frame (521) arranged at one side of the conveying mechanism (2), and a placement area (522) for placing the circulator is formed on the accommodating frame (521); a reciprocating driving member 1 (523) and a reciprocating driving member 2 (524) are installed on the accommodating frame (521), and the reciprocating driving member 1 (523) is rotatably connected to a limiting column 1 (5231), and the reciprocating driving member 2 (524) is rotatably connected to a limiting column 2 (5241) and a limiting column 3 (5242), and the limiting column 1 (5231), the limiting column 2 (5241) and the limiting column 3 (5242) are arranged around the placement area (522); and a plurality of visual test pieces (525) for performing coplanarity detection on the circulator are installed on the accommodating frame (521).
Citation Information
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