Wind power casting product reverse scratching cutter head, cutter and machining device
By designing wind turbine casting products of quadrilateral insert grooves and diamond quadrilateral inserts, the shortcomings of existing reverse tool in terms of cutting efficiency and service life are solved, and more efficient machining capabilities and more stable blade use are achieved.
Patent Information
- Application Number
- CN202411993513.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-07
AI Technical Summary
The existing back-slashing tools for processing wind turbines have shortcomings in cutting efficiency and tool service life, and it is difficult to effectively process workpieces with slopes, resulting in waste of blades and inaccurate positioning.
A wind electric casting product reverse cutter plate is designed, using quadrilateral blade grooves and diamond quadrilateral blades. By setting multiple branches and insert grooves, a larger reverse zone and higher cutting efficiency are achieved.
It improves the durability and cutting efficiency of the tool, can effectively process workpieces with slopes, reduces the resistance and waste of the blade, and enhances the stability of the blade.
Smart Images

Figure CN119566385A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical processing, and in particular to a reverse-scratching cutter disc, a cutting tool and a processing device for a wind power casting product. Background Art
[0002] The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art.
[0003] Reverse scoring tools are mainly used for milling operations in metal processing, especially when processing harder materials or when a good surface finish is required. Compared with traditional milling tools, reverse scoring tools can reduce burrs and tearing during the cutting process, thereby providing a better surface finish; since reverse scoring helps to better control cutting forces and usually produces lower cutting temperatures, it can reduce tool wear to a certain extent and extend tool life.
[0004] Traditional reverse scoring tools such as Figure 1-Figure 2 As shown, the triangular blade is installed. The four positions 01, 02, 03, and 04 are the inner slots for installing the triangular blade, which are mainly responsible for positioning the arc in the workpiece back-scratching area; the four positions 05, 06, 07, and 08 are the outer slots for installing the triangular blade, which are responsible for determining the relative length of the workpiece back-scratching area; 09 is the installation groove cross-section of the triangular back-scratching blade of the back-scratching tool. The blades are installed into the slots 01-08 in sequence to complete the back-scratching tool design. Due to the short edge line of the blade, the back-scratching area will be reduced accordingly. In order to increase the area of the back-scratching area, the position of each slot needs to be changed accordingly, and the positioning is inaccurate; the blade contacts the workpiece vertically, and the cutting efficiency is low; the surface of the workpiece has a slope, and the cutting side of the blade needs to be ground. After changing the processing position, the blade cannot be used, which aggravates the waste of the blade. Summary of the invention
[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a reverse scoring cutter disc, a tool and a processing device for wind power casting products, which overcome the defects of the reverse scoring tools currently used for processing wind power casting products.
[0006] In order to achieve the above object, the present invention is implemented through the following technical solutions:
[0007] In the first aspect, an embodiment of the present invention provides a reverse scoring cutter disc for a wind power casting product, comprising a cutter disc body, wherein the cutter disc body is provided with a plurality of branches along a circumferential direction, wherein the outer end of at least one branch is provided with a blade groove, the inner end of at least one branch is provided with a blade groove, and a blade groove is provided at a set position between the inner end and the outer end of at least one branch, wherein the cutter disc groove is a quadrilateral groove, comprising a bottom groove surface and a side groove surface arranged at the edge of the bottom groove surface, the side groove surface close to the center of the cutter disc body is a first side groove surface, the first side groove surface forms a set acute angle with the bottom groove surface, and the second side groove surface adjacent to the first side groove surface forms a set acute angle with the outer end surface of the branch.
[0008] Optionally, the quadrilateral groove is a diamond-shaped groove.
[0009] Optionally, a threaded hole is provided on the bottom groove surface for fixedly connecting with the blade via a threaded fastener.
[0010] Optionally, the degree of the set acute angle between the first side groove surface and the bottom groove surface is 88.8°-89°.
[0011] Optionally, the degree of the set acute angle between the second side groove surface and the branch outer end surface is 88.8°-89°.
[0012] Optionally, the plurality of branches are distributed at equal intervals along the circumferential direction of the cutter disc body.
[0013] Optionally, the cutter disc body is provided with four branches at equal intervals along the circumferential direction, wherein a blade groove is provided at the inner end of one branch, blade grooves are provided at the outer ends of two branches, and a blade groove is provided at a set position between the inner and outer ends of another branch.
[0014] Optionally, a fixing hole is provided at the center of the cutter disc body to achieve connection with a processing device.
[0015] In a second aspect, an embodiment of the present invention provides a reverse scoring tool for wind power casting products, comprising the reverse scoring tool disc for wind power casting products described in the first aspect, wherein a quadrilateral blade matching the blade slot is installed in the blade slot.
[0016] In a third aspect, an embodiment of the present invention provides a processing device provided with a reverse-scratching tool for wind power casting products as described in the second aspect.
[0017] The beneficial effects of the present invention are as follows:
[0018] 1. The reverse-scratching cutter disc and tool of the present invention are provided with a quadrilateral blade groove, and correspondingly, the blade used is also a quadrilateral blade. In terms of single-sided cutting, the quadrilateral blade has an additional cutting edge compared to the triangular blade, and the four cutting edges can be used in sequence for cutting, which increases the durability of the tool. The quadrilateral blade has a front angle and a back angle, and the sloped blade can process both horizontal surfaces and sloped surfaces, thereby increasing the cutting efficiency.
[0019] 2. The reverse scoring cutter disc and tool of the present invention have a first side groove surface and a bottom groove surface at a set acute angle, a second side groove surface adjacent to the first side groove surface and an outer end surface of the branch at a set acute angle, the blade and the tool groove match, and when the blade is used, first one corner contacts the workpiece, and then the contact area covers the entire blade surface, which reduces the resistance of the blade during processing and increases the stability of the blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0021] Figure 1 It is a schematic diagram of the current reverse-scratching tool disc;
[0022] Figure 2 yes Figure 1 A-direction sectional view;
[0023] Figure 3 The overall structure of the cutter head in Example 1 of the present invention is shown in FIG. Figure 1 ;
[0024] Figure 4 The overall structure of the cutter head in Example 1 of the present invention is shown in FIG. Figure 2 ;
[0025] Figure 5 is a schematic diagram of a blade slot according to Embodiment 1 of the present invention;
[0026] Among them, 1. the cutter disc body, 2. the branch, 3. the blade groove, 3-1. the bottom groove surface, 3-2. the first side groove surface, 3-3. the third side groove surface, 3-4. the second side groove surface, 4. the threaded hole, 5. the fixing hole. DETAILED DESCRIPTION
[0027] Example 1
[0028] This embodiment provides a wind power casting product reverse cutting disc, such as Figure 1-Figure 3As shown, it includes a cutter disc body 1, and the cutter disc body 1 is provided with a plurality of branches 2 along the circumferential direction, and the plurality of branches 2 are evenly distributed along the circumferential direction of the cutter disc body 1, and a blade groove 3 is provided on the branch 2. In this embodiment, the blade groove 3 is provided on a side end face of the branch 2 perpendicular to the circumferential direction of the cutter disc body 1, and the blade groove 3 matches the blade and is used to fix the blade. In this embodiment, along the radial direction of the cutter disc body 1, the inner end of at least one branch 2 is provided with a blade groove 3 for internal processing positioning of the counter-scratching area, and the outer end of at least one branch 2 is provided with a blade groove 3 for external processing positioning of the counter-scratching area, and the position between the inner end and the outer end of at least one branch 2 is provided with a blade groove 3.
[0029] In this embodiment, the cutter disc body 1 is provided with four branches 2 at equal intervals along the circumferential direction. Along the radial direction of the cutter disc body 1, a blade groove 3 is provided at the inner end of one of the branches 2, and blade grooves 3 are provided at the outer ends of two branches arranged at 90° to the branch. The last branch 2 is provided with a blade groove 3 at a set position between the inner end and the outer end.
[0030] In the present embodiment, the cutter disc groove 3 adopts a quadrilateral groove. Furthermore, the quadrilateral groove is a diamond groove, including a bottom groove surface 3-1, and the bottom groove surface 3-1 is a groove surface perpendicular to the circumferential direction of the cutter disc body 1. The three edges of the bottom groove surface 3-1 are connected with side groove surfaces, wherein, in the blade grooves located at the inner end and non-end positions of the branch 2, the two side groove surfaces radially distributed along the cutter disc body are respectively the first side groove surface 3-2 and the third side groove surface 3-3, wherein along the radial direction of the cutter disc body, the first side groove surface 3-2 is located on the inner side, close to the center of the cutter disc body 1, and the blade groove 3 located at the outer end of the branch is not provided with the third side groove surface 3-3, and the blade groove 3 directly extends to the outer end surface of the branch, and a second side groove surface 3-4 is provided between the bottom of the first side groove surface 3-2 and the third side groove surface 3-3.
[0031] The first side groove surface 3-2 and the bottom groove surface 3-1 are arranged at a set acute angle. Preferably, the set butt joint formed between the first side groove surface and the bottom groove surface is 88.8°-89°, preferably 88.8°.
[0032] A set acute angle is formed between the second side groove surface 3-4 and the tangential surface of the outer end surface of the branch 2, and the tangential surface is set perpendicular to the side surface of the branch where the blade groove is opened. Preferably, the set acute angle formed between the second side groove surface 3-4 and the tangential surface of the outer end surface of the branch is 88.8°-89°, preferably 88.8°.
[0033] The blade is matched with the tool groove. Through the above arrangement, when the blade is used, first a corner contacts the workpiece, and then the contact area covers the entire blade surface, which reduces the resistance of the blade during processing and increases the stability of the blade.
[0034] The blade also has a front angle and a back angle. The sloped blade can process both horizontal surfaces and sloped surfaces, increasing cutting efficiency.
[0035] The bottom groove surface is provided with a threaded hole 4, which can fix the blade in the blade groove by threaded fasteners such as bolts or screws.
[0036] A fixing hole 5 is provided at the center of the cutter disc body 1 for fixing the entire cutter disc to the output shaft of the processing device so that the processing device drives the entire cutter disc body to rotate.
[0037] In this embodiment, since the blade groove is a diamond-shaped quadrilateral groove, a diamond-shaped quadrilateral blade can be installed. The quadrilateral blade has an additional cutting edge compared to the triangular blade. One more cutting edge can be used during the processing, which increases the durability of the tool. Moreover, the blade groove located at the non-end position can change the processing position according to the size of the reverse scratching area, determine the processable range of the tool, and achieve coverage of the specific processing area, thereby meeting the requirements of precise positioning to the greatest extent.
[0038] Example 2
[0039] This embodiment provides a reverse scoring tool for wind power casting products, including the reverse scoring tool disc for wind power casting products described in Embodiment 1, wherein a blade is installed at the blade slot, and the blade is a diamond-shaped quadrilateral blade matching the blade slot. The blade is a quadrilateral blade with four side surfaces, one of which is used to contact with a workpiece to process the workpiece, and the other three side surfaces are respectively fitted with the corresponding side groove surfaces.
[0040] The blade is fixed in the blade slot by bolts or screws and threaded holes in the bottom slot surface.
[0041] Example 3
[0042] This embodiment provides a wind power casting product processing device, whose output shaft is detachably connected to the wind power casting product reverse scoring tool described in Example 2, and can drive the reverse scoring tool to rotate around its own axis. The remaining structure of the processing device can adopt the existing technology and will not be described in detail here.
[0043] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A wind power casting product reverse cutting disc, characterized in that: The cutter disc comprises a cutter disc body, which is provided with a plurality of branches in an annular direction, wherein a blade groove is provided at the outer end of at least one branch, a blade groove is provided at the inner end of at least one branch, and a blade groove is provided at a set position between the inner end and the outer end of at least one branch, wherein the cutter disc groove is a quadrilateral groove, comprising a bottom groove surface and a side groove surface provided at the edge of the bottom groove surface, the side groove surface close to the center of the cutter disc body is a first side groove surface, the first side groove surface forms a set acute angle with the bottom groove surface, and the second side groove surface adjacent to the first side groove surface forms a set acute angle with the outer end surface of the branch.
2. A wind power casting product reverse scoring cutter disc as claimed in claim 1, characterized in that: The quadrilateral groove is a rhombus groove.
3. A wind power casting product reverse cutting disc as claimed in claim 1, characterized in that: The bottom groove surface is provided with a threaded hole for fixedly connecting with the blade via a threaded fastener.
4. A wind power casting product reverse scoring cutter disc as claimed in claim 1, characterized in that: The degree of the front angle between the first side groove surface and the bottom groove surface is 88.8°-89°.
5. A wind power casting product reverse scoring cutter disc as claimed in claim 1, characterized in that: The degree of the back angle between the second side groove surface and the branch outer end surface is 88.8°-89°.
6. A wind power casting product reverse scoring cutter disc as claimed in claim 1, characterized in that: The multiple branches are distributed at equal intervals along the circumferential direction of the cutter disc body.
7. A wind power casting product reverse scoring cutter disc as claimed in claim 6, characterized in that: The cutter disc body is provided with four branches at equal intervals along the circumferential direction, wherein a blade groove is provided at the inner end of one branch, blade grooves are provided at the outer ends of two branches, and a blade groove is provided at a set position between the inner end and the outer end of another branch.
8. The wind power casting product reverse scoring cutter head according to claim 1, characterized in that: A fixing hole is provided at the center of the cutter head body to achieve connection with a processing device.
9. A reverse scoring tool for wind power casting products, characterized in that: The invention comprises a reverse scoring cutter disc for a wind power casting product as claimed in any one of claims 1 to 8, wherein a quadrilateral blade matching the blade slot is installed in the blade slot.
10. A processing device, characterized in that: A reverse scratching tool for a wind power casting product as claimed in claim 9 is provided.
Citation Information
Patent Citations
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