Transformer assembly
By using heat dissipation fins, cleaning mechanism and cooling mechanism in the transformer assembly, the problem of overheating of the transformer is solved, efficient heat dissipation and dust cleaning are achieved, and the reliability and use efficiency of the system are improved.
Patent Information
- Application Number
- CN202411771429.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-03-11
AI Technical Summary
The existing transformers lack effective heat dissipation devices, which leads to overheating easily during long-term use and reduced use efficiency.
A transformer assembly is designed to dissipate heat using heat dissipation fins, and the heat dissipation efficiency is further improved through cleaning mechanisms and cooling mechanisms. The cleaning mechanism includes a motor-driven fixed roller and slider for cleaning dust and impurities on the heat dissipation fins; the cooling mechanism includes a water tank, a water pump and a U-shaped nozzle to cool down by spraying water.
Effective heat dissipation inside the transformer, avoid dust and impurities forming a heat insulation layer, improve heat dissipation efficiency, and further improve the reliability of the system by recycling water resources.
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Figure CN119601347A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformers, in particular to a transformer assembly. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. It is one of the core equipment for power transmission and conversion. In the power system, the transformer has functions such as voltage conversion, current conversion, impedance conversion, isolation and voltage stabilization. It is the basic equipment for power transmission and distribution and is widely used in industry, agriculture, transportation, urban communities and other fields. Existing transformers lack heat dissipation devices, and in actual practice, the transformer is prone to overheating, resulting in a decrease in efficiency.
[0003] The Chinese patent discloses an oil-immersed transformer (authorization announcement number CN222028911U). The patented technology is provided with an upper heat-conducting copper column and a lower heat-conducting copper column and a plate-type heat sink assembly. The upper heat-conducting copper column and the lower heat-conducting copper column are respectively connected to the plate-type heat sink assembly and the inside of the transformer box, and an upper connecting groove and a lower connecting groove are provided at the top and bottom of the plate-type heat sink assembly. The upper heat-conducting copper column and the lower heat-conducting copper column are fitted and connected with the upper connecting groove and the lower connecting groove, thereby increasing the contact area and effectively realizing the heat dissipation function; by providing a groove on the heat sink closest to the transformer box in the plate-type heat sink assembly, the upper heat-conducting copper column is fitted and connected with the groove, thereby increasing the connection area between the upper heat-conducting copper column and the plate-type heat sink assembly, further improving the heat dissipation effect;
[0004] However, it has certain disadvantages: during long-term use, dust and impurities are easily accumulated on the surface of the heat sink. Over time, these accumulations will form an insulating layer, hindering the effective transfer of heat. This means that even if the heat sink is designed to be efficient, its heat dissipation performance will be greatly reduced due to the dirt on the surface, resulting in the heat inside the transformer cannot be dissipated in time, which may cause overheating problems. Summary of the invention
[0005] The object of the present invention is to provide a transformer assembly to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A transformer assembly comprises a transformer body, wherein two support frames are symmetrically fixed to the lower surface of the transformer body, and a plurality of heat dissipation fins are penetrated and connected to the front and rear surfaces of the transformer body from left to right;
[0008] A cleaning mechanism is provided on the front and rear side surfaces of the transformer body, located on the right side of the rightmost heat dissipation fin, the cleaning mechanism includes a cleaning frame, a plurality of cleaning blocks are installed on the inner side of the cleaning frame from left to right, a support block is fixedly connected to the front end of the cleaning block, a first magnetic block is fixedly connected to the four corners of the front surface of the support block, a second magnetic block is attracted to the front end of the first magnetic block, and the cleaning mechanism also includes a lifting mechanism for driving the cleaning frame to rise and fall.
[0009] As a further solution of the present invention: the lifting mechanism includes a first fixed rod, the upper and lower ends of the first fixed rod are fixedly connected to first fixed blocks, two second fixed rods are symmetrically fixedly connected between the two first fixed blocks and located behind the first fixed rod, the outside of the first fixed rod is slidably connected to a slider, the upper surface of the slider is fixedly connected to a spring, the upper surface of the upper first fixed block is fixedly connected to a second fixed block, the front surface of the second fixed block is fixedly connected to a motor, the output end of the motor is fixedly connected to a fixed roller, and a fixed rope is wrapped around the outside of the fixed roller.
[0010] As a further solution of the present invention: a cooling mechanism is arranged on the left side of the transformer body, and the cooling mechanism includes a water tank, a box cover is fixedly connected to the upper end of the water tank, a water supply mechanism is arranged on the upper surface of the box cover, and a reflux box is installed on the upper surface of the box cover located on both the front and rear sides of the water supply mechanism, a positioning block is fixedly connected to the front and rear side surfaces of the reflux box, a positioning bolt is movably penetrated and connected to the upper surface of the positioning block, a filter plate is fixedly connected to the inner upper end of the reflux box, and a reflux pipe is penetrated and connected to the left side surface of the reflux box.
[0011] As a further solution of the present invention: the water supply mechanism includes a water pump, the water inlet end of the water pump is fixedly connected to a first water pipe, and the water outlet end of the water pump is fixedly connected to a second water pipe, the upper end of the second water pipe is fixedly connected to a U-shaped nozzle, and the lower surface of the U-shaped nozzle is provided with a plurality of spray holes from left to right.
[0012] As a further solution of the present invention: the cleaning block is a component made of elastic material, and the cleaning block is attached to the outer surface of the heat dissipation fin.
[0013] As a further solution of the present invention: the first magnetic block is movably embedded in the inner front surface of the cleaning frame, and the second magnetic block is fixedly connected to the inner front surface of the cleaning frame.
[0014] As a further solution of the present invention: the rear end of the first fixed block is fixed to the surface of the transformer body, the second fixed rod movably passes through the slider, the spring is located outside the first fixed rod, and the upper end of the spring is fixed to the upper first fixed block, the fixing rope movably passes through the upper first fixed block, and one end of the fixing rope is fixed to the upper surface of the slider.
[0015] As a further solution of the present invention: the water tank is located on the left side of the transformer body, the reflux box is located below the heat dissipation fins, the lower end of the positioning bolt is threadedly connected to the inside of the box cover, and the left end of the reflux pipe is connected to the box cover through.
[0016] As a further solution of the present invention: the water pump is fixedly connected to the upper surface of the box cover, the left end of the first water pipe is connected to the box cover through the U-shaped nozzle located outside the transformer body, and the U-shaped nozzle is located above the heat dissipation fins, and the U-shaped nozzle is located above the cleaning frame.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention is provided with heat dissipation fins, which connect the inside and outside of the transformer body, so as to dissipate the heat inside the transformer body, thereby performing heat dissipation treatment on the transformer body.
[0019] 2. The present invention is provided with a cleaning mechanism, in which the motor drives the fixed roller to rotate, releases the fixed rope and then retracts it, thereby driving the slider to continuously move up and down, and further driving the cleaning block to clean the heat dissipating fins, thereby cleaning away the dust and impurities adhered to the surface, thereby preventing the accumulated dust and impurities from forming a heat insulation layer on the surface of the heat dissipating fins and affecting the heat dissipation performance of the heat dissipating fins.
[0020] 3. The present invention is provided with a cooling mechanism. The water pump in the cooling mechanism draws water out of the water tank and sprays it onto the top of the heat dissipation fins through a U-shaped nozzle, thereby cooling the heat dissipation fins and further improving the heat dissipation efficiency. The dripping water is filtered through a filter plate and then flows back to the inside of the water tank, thereby realizing the recycling of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic diagram of the structure of a transformer assembly;
[0022] Figure 2 It is a structural schematic diagram of a cleaning mechanism in a transformer assembly;
[0023] Figure 3 A schematic diagram of the structure of a cleaning block in a transformer assembly;
[0024] Figure 4 It is a structural schematic diagram of a lifting mechanism in a transformer assembly;
[0025] Figure 5 The figure is a schematic diagram of the structure of a cooling mechanism in a transformer assembly.
[0026] In the figure: 1. transformer body; 2. support frame; 3. heat dissipation fins; 4. cleaning mechanism; 5. cleaning frame; 6. cleaning block; 7. support block; 8. first magnetic block; 9. second magnetic block; 10. lifting mechanism; 11. first fixing rod; 12. first fixing block; 13. second fixing rod; 14. slider; 15. spring; 16. second fixing block; 17. motor; 18. fixing roller; 19. fixing rope; 20. cooling mechanism; 21. water tank; 22. tank cover; 23. water supply mechanism; 24. water pump; 25. first water pipe; 26. second water pipe; 27. U-shaped nozzle; 28. reflux box; 29. positioning block; 30. positioning bolt; 31. filter plate; 32. reflux pipe. DETAILED DESCRIPTION
[0027] See also Figure 1 In an embodiment of the present invention, a transformer assembly includes a transformer body 1, two support frames 2 are symmetrically fixed to the lower surface of the transformer body 1, and a plurality of heat dissipation fins 3 are penetrated and connected to the front and rear surfaces of the transformer body 1 from left to right;
[0028] The material of the heat dissipation fins 3 is preferably aluminum alloy or copper, and is used to dissipate the heat inside the transformer body 1 to achieve the function of heat dissipation.
[0029] exist Figures 1 to 4Middle: The front and rear surfaces of the transformer body 1 are both provided with a cleaning mechanism 4 on the right side of the rightmost heat dissipation fin 3. The cleaning mechanism 4 includes a cleaning frame 5. A plurality of cleaning blocks 6 are installed on the inner side of the cleaning frame 5 from left to right. The cleaning block 6 is a component of elastic material, and the cleaning block 6 is attached to the outer surface of the heat dissipation fin 3. The front end of the cleaning block 6 is fixedly connected to a support block 7. The four corners of the front surface of the support block 7 are fixedly connected to a first magnetic block 8. The first magnetic block 8 is movably embedded in the inner front surface of the cleaning frame 5. The front end of the first magnetic block 8 is attracted by a second magnetic block 9, and the second magnetic block 9 is fixedly connected to the inner front surface of the cleaning frame 5. The cleaning mechanism 4 also includes a lifting mechanism 10 for driving the cleaning frame 5 to rise and fall. The lifting mechanism 10 includes a first fixing rod 11. The upper and lower ends of the first fixing rod 11 are fixedly connected to a first fixing block 12. The first fixing The rear end of the fixed block 12 is fixed to the surface of the transformer body 1, and two second fixed rods 13 are symmetrically fixed between the two first fixed blocks 12 and located behind the first fixed rod 11. A slider 14 is slidably connected to the outside of the first fixed rod 11, and the second fixed rod 13 movably penetrates the slider 14. A spring 15 is fixed to the upper surface of the slider 14. The spring 15 is located outside the first fixed rod 11, and the upper end of the spring 15 is fixed to the upper first fixed block 12. The upper surface of the upper first fixed block 12 is fixed to the second fixed block 16, and the front surface of the second fixed block 16 is fixed to a motor 17. The output end of the motor 17 is fixed to a fixed roller 18, and a fixed rope 19 is wound around the outside of the fixed roller 18. The fixed rope 19 movably penetrates the upper first fixed block 12, and one end of the fixed rope 19 is fixed to the upper surface of the slider 14.
[0030] A plurality of cleaning blocks 6 are used to fit the left and right surfaces of all the heat dissipation fins 3 to clean the dust adhering to the surfaces thereof to avoid affecting the heat dissipation effect;
[0031] The material of the cleaning block 6 is preferably sponge, and when it moves to the side of the heat dissipation fin 3, it exerts a certain pressure on the heat dissipation fin 3, thereby improving the cleaning effect;
[0032] The suction force between the first magnetic block 8 and the second magnetic block 9 is large enough to prevent the cleaning block 6 from being easily separated from the inner side of the cleaning frame 5, and to facilitate maintenance and replacement of the cleaning block 6. The cleaning block 6 on the supporting block 7 can be removed from the cleaning frame 5 by pulling the supporting block 7 backwards to separate the first magnetic block 8 from the second magnetic block 9.
[0033] The motor 17 is connected to the forward and reverse circuit, and it has a brake, that is, after the power is cut off, the motor shaft cannot rotate;
[0034] The motor 17 is connected to an external control system for automatic operation;
[0035] In the initial state, the fixing rope 19 is in a reeled state, at which time the spring 15 is also in a compressed state, and the cleaning frame 5 is located above all the heat dissipating fins 3. After the fixing rope 19 is released, under the action of the cleaning frame 5's own gravity and the elastic force of the spring 15, the cleaning frame 5 will descend and drive the cleaning block 6 to move to the side that fits the heat dissipating fin 3, and move from top to bottom, thereby comprehensively cleaning the heat dissipating fin 3.
[0036] exist Figure 1 and Figure 5 Middle: A cooling mechanism 20 is provided on the left side of the transformer body 1. The cooling mechanism 20 includes a water tank 21. The water tank 21 is located on the left side of the transformer body 1. A tank cover 22 is fixedly connected to the upper end of the water tank 21. A water supply mechanism 23 is provided on the upper surface of the tank cover 22. The water supply mechanism 23 includes a water pump 24. The water pump 24 is fixedly connected to the upper surface of the tank cover 22. A first water pipe 25 is fixedly connected to the water inlet end of the water pump 24. The left end of the first water pipe 25 is connected to the tank cover 22. A second water pipe 26 is fixedly connected to the water outlet end of the water pump 24. A U-shaped nozzle 27 is fixedly connected to the upper end of the second water pipe 26. The U-shaped nozzle 27 is located outside the transformer body 1, and the U-shaped nozzle 27 is located at the heat dissipation. Above the fin 3, the U-shaped nozzle 27 is located above the cleaning frame 5, and a plurality of nozzle holes are opened on the lower surface of the U-shaped nozzle 27 from left to right. The upper surface of the box cover 22 is located at the front and rear sides of the water supply mechanism 23, and a reflux box 28 is installed. The reflux box 28 is located below the heat dissipation fin 3. The front and rear surfaces of the reflux box 28 are fixedly connected with positioning blocks 29, and the upper surface of the positioning block 29 is movably penetrated and connected with a positioning bolt 30. The lower end of the positioning bolt 30 is threadedly connected to the inside of the box cover 22. The upper end of the inner part of the reflux box 28 is fixedly connected with a filter plate 31, and the left surface of the reflux box 28 is penetrated and connected with a reflux pipe 32, and the left end of the reflux pipe 32 is penetrated and connected to the box cover 22;
[0037] The water tank 21 and the tank cover 22 can be fixedly connected by a detachable method such as bolts;
[0038] The spray holes on the lower surface of the U-shaped spray pipe 27 are directly facing all the heat dissipation fins 3;
[0039] There is clean water in the water tank 21, and the water pump 24 is used to pump the water out of the water tank 21 and spray it out through the U-shaped nozzle 27 to cool the heat dissipation fins 3, thereby further improving the heat dissipation effect;
[0040] The water pump 24 is connected to an external control system so as to operate automatically;
[0041] The reflux box 28 is used to collect the dripping water into the water tank 21, thereby realizing the recycling of water resources;
[0042] The filter plate 31 is used to filter the dripping water, and is detachably fixed to the inside of the reflux box 28 by means of bolts or the like.
[0043] The working principle of the present invention is as follows: when in use, the heat dissipating fins 3 dissipate the heat inside the transformer body 1, thereby dissipating the heat of the transformer body 1; at regular intervals, the motor 17 starts to release the fixing rope 19 and then reel it up, and this is repeated many times, and the cleaning frame 5 is driven to first descend and then rise through the slider 14, thereby driving the cleaning block 6 to clean the left and right side surfaces of the heat dissipating fins 3, and to clean the dust and impurities accumulated on the surface of the heat dissipating fins 3, which affect the heat dissipation efficiency; the staff can pull the support block 7 to the rear side to disengage the first magnetic block 8 and the second magnetic block 9, and remove the cleaning block 6 on the support block 7, so as to facilitate its replacement and maintenance; at regular intervals, the water pump 24 is started, and the water in the water tank 21 is pumped out through the first water pipe 25, so that the water passes through the second water pipe 26, and finally sprayed out through the U-shaped nozzle 27 and drips onto the heat dissipating fins 3, thereby cooling the heat dissipating fins 3 and further improving the heat dissipation efficiency; the dripping water is filtered by the filter plate 31 and flows into the inside of the reflux box 28, and finally discharged into the inside of the water tank 21 through the reflux pipe 32.
[0044] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0045] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0046] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A transformer assembly, comprising a transformer body (1), wherein two support frames (2) are symmetrically fixedly connected to the lower surface of the transformer body (1), and a plurality of heat dissipation fins (3) are penetrated and connected to the front and rear surfaces of the transformer body (1) from left to right; It is characterized in that A cleaning mechanism (4) is provided on the front and rear surfaces of the transformer body (1) on the right side of the rightmost heat dissipation fin (3), the cleaning mechanism (4) comprising a cleaning frame (5), a plurality of cleaning blocks (6) being installed from left to right on the inner side of the cleaning frame (5), a support block (7) being fixedly connected to the front end of the cleaning block (6), a first magnetic block (8) being fixedly connected to the four corners of the front surface of the support block (7), a second magnetic block (9) being attracted to the front end of the first magnetic block (8), and the cleaning mechanism (4) further comprising a lifting mechanism (10) for driving the cleaning frame (5) to rise and fall.
2. A transformer assembly according to claim 1, characterized in that: The lifting mechanism (10) comprises a first fixed rod (11), the upper and lower ends of the first fixed rod (11) are both fixedly connected to a first fixed block (12), two second fixed rods (13) are symmetrically fixedly connected between the two first fixed blocks (12) and located behind the first fixed rod (11), a slider (14) is slidably connected to the outside of the first fixed rod (11), a spring (15) is fixedly connected to the upper surface of the slider (14), a second fixed block (16) is fixedly connected to the upper surface of the first fixed block (12) on the upper side, a motor (17) is fixedly connected to the front surface of the second fixed block (16), a fixed roller (18) is fixedly connected to the output end of the motor (17), and a fixed rope (19) is wound around the outside of the fixed roller (18).
3. A transformer assembly according to claim 1, characterized in that: A cooling mechanism (20) is arranged on the left side of the transformer body (1), and the cooling mechanism (20) comprises a water tank (21). A tank cover (22) is fixedly connected to the upper end of the water tank (21), and a water supply mechanism (23) is arranged on the upper surface of the tank cover (22), and a return box (28) is installed on both the front and rear sides of the upper surface of the tank cover (22) of the water supply mechanism (23), and positioning blocks (29) are fixedly connected to the front and rear side surfaces of the return box (28), and a positioning bolt (30) is movably penetrated and connected to the upper surface of the positioning block (29), a filter plate (31) is fixedly connected to the inner upper end of the return box (28), and a return pipe (32) is penetrated and connected to the left side surface of the return box (28).
4. A transformer assembly according to claim 3, characterized in that: The water supply mechanism (23) comprises a water pump (24), the water inlet end of the water pump (24) is fixedly connected to a first water pipe (25), and the water outlet end of the water pump (24) is fixedly connected to a second water pipe (26), the upper end of the second water pipe (26) is fixedly connected to a U-shaped nozzle (27), and the lower surface of the U-shaped nozzle (27) is provided with a plurality of spray holes from left to right.
5. A transformer assembly according to claim 1, characterized in that: The cleaning block (6) is a component made of elastic material, and the cleaning block (6) is attached to the outer surface of the heat dissipation fin (3).
6. A transformer assembly according to claim 1, characterized in that: The first magnetic block (8) is movably embedded in the inner front surface of the cleaning frame (5), and the second magnetic block (9) is fixedly connected to the inner front surface of the cleaning frame (5).
7. A transformer assembly according to claim 2, characterized in that: The rear end of the first fixing block (12) is fixedly connected to the surface of the transformer body (1); the second fixing rod (13) movably passes through the slider (14); the spring (15) is located outside the first fixing rod (11), and the upper end of the spring (15) is fixedly connected to the upper first fixing block (12); the fixing rope (19) movably passes through the upper first fixing block (12), and one end of the fixing rope (19) is fixedly connected to the upper surface of the slider (14).
8. A transformer assembly according to claim 3, characterized in that: The water tank (21) is located on the left side of the transformer body (1), the return box (28) is located below the heat dissipation fins (3), the lower end of the positioning bolt (30) is threadedly connected to the inside of the box cover (22), and the left end of the return pipe (32) is connected to the box cover (22).
9. A transformer assembly according to claim 4, characterized in that: The water pump (24) is fixedly connected to the upper surface of the box cover (22), the left end of the first water pipe (25) penetrates and is connected to the box cover (22), the U-shaped nozzle (27) is located outside the transformer body (1), and the U-shaped nozzle (27) is located above the heat dissipation fins (3), and the U-shaped nozzle (27) is located above the cleaning frame (5).
Citation Information
Patent Citations
Oil-immersed transformer
CN222028911U