Fabricated combined mold for underground house building construction

By designing an adjustable outer template and filling unit, combining the driving gear and the sector gear meshing transmission and electric push rod, the rapid switching of circular and rectangular molds is achieved, solving the problems of long mold manufacturing and replacement time and high cost in the prior art, and improving construction efficiency and practicality of the equipment.

CN119610355AActive Publication Date: 2025-03-14WENZHOU SHENGUANG CONSTRUCT ENG CO LTD
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Patent Information

Application Number
CN202411834994.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-14
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

During the casting process of circular and rectangular assembly combination molds, the mold needs to be remanufactured and assembled, resulting in longer time and higher costs.

Method used

A prefabricated combination mold is designed, using an adjustable outer template and a filling unit. The driving gear and the sector gear meshing transmission and electric push rod are used to achieve synchronous displacement of the outer template, forming two forms: circular and rectangular. The combination of the air pump and the enclosure plate ensures the consistency of the shape of the casting cavity.

Benefits of technology

It reduces the cost of manufacturing molds and the time to replace molds, improves the construction efficiency and the breadth and practicality of equipment.

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Abstract

The invention discloses an assembly type combined mold for underground housing building construction, relates to the technical field of building construction, and aims to solve the technical problems that when different combined molds are poured, time is long, and mold manufacturing cost is high, the assembly type combined mold comprises a plurality of outer mold plates, and the inner surfaces of the outer mold plates are of a curved surface structure; one side of the outer surface of each outer formwork is a first side edge, the other side of the outer surface of each outer formwork is a second side edge, the multiple outer formworks are adjacently arranged and define a frame structure connected end to end, every two adjacent outer formworks are of a symmetrical structure, and the first side edges of every two adjacent outer formworks are movably connected through an adjusting mechanism; the second side edges of every two adjacent outer formworks are movably connected through a bending unit, and the inner side of each outer formwork is provided with a filling unit. And each filling unit comprises a surrounding plate and an inflating pump. Through the arrangement of the adjusting mechanism, the bending unit and the filling unit, different use forms are formed, the pouring time can be saved, and the mold manufacturing cost is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, and more specifically to an assembled combined mould for underground house construction. Background Art

[0002] Prefabricated modular molds are favored in construction, especially underground housing construction, due to their high efficiency and reusability; this mold system is usually composed of prefabricated parts that can be quickly assembled and disassembled on site, thereby improving construction efficiency, reducing on-site operation time, and reducing labor costs.

[0003] At present, in the casting of circular and rectangular assembly combination molds, the circular or rectangular molds need to be remanufactured and assembled, resulting in a long process time and high cost of manufacturing the assembled combination molds. In view of this, we propose an assembled combination mold for underground house construction. Summary of the invention

[0004] The purpose of the present invention is to provide an assembled combined mold for underground building construction to solve the technical problem that when casting two different combined molds, circular and rectangular, it is necessary to manufacture the mold, which leads to a long process time and high mold manufacturing cost.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an assembled combined mold for underground building construction, comprising a plurality of outer templates, the inner surface of the outer template is a curved surface structure, one side of the outer surface of the outer template is a first side, and the other side is a second side, a plurality of the outer templates are adjacently arranged and surrounded to form a frame structure connected end to end, and two adjacent outer templates are symmetrical structures, the first side of the two adjacent outer templates are movably connected by an adjustment mechanism, the second side of the two adjacent outer templates are movably connected by a bending unit, and a filling unit is arranged on the inner side of each outer template; A vent hole communicating with the inside and outside is provided in the middle of the outer template; Each of the filling units includes an inner panel and an air pump; the inner panel is made of a plastic material, the inner side of the inner panel is an indentation surface, the inner panel is fixedly arranged on the inner side of the outer template, and a plurality of indentation surfaces are jointly arranged to form a cement casting cavity, a gap is provided between the inner panel and the outer template, and the gaps between a plurality of the inner panels and a plurality of the outer templates are connected to form a filling cavity; the air pump is installed on the outer side of the outer template, and the output end of the air pump passes through the vent hole and is connected to the filling cavity; In the initial state, the air pump is used to inflate the filling cavity to resist the inner enclosure plate to maintain a straight plate state, and the cement pouring cavity is made into a rectangular cavity structure with a square cross section, and cement is poured into the rectangular cavity to form a rectangular mold; The adjusting mechanism and the bending unit work simultaneously to drive two adjacent outer templates to rotate relative to each other and form a circular cavity structure on the inner surfaces of several outer templates, and pour cement into the cement pouring cavity. The cement continuously squeezes the inner panel so that it fits with the inner surface of the outer template to form a circular mold.

[0006] The present invention can synchronously displace adjacent outer templates through the meshing transmission of the driving gear and the sector gear and the electric push rod to form two different usage forms, namely circular and rectangular. The cost of manufacturing the mold can be reduced, and the time for replacing the mold can be shortened. At the same time, when pouring the circle, the concrete's own gravity exerts a force on the enclosure, so that the surface of the enclosure is completely in contact with the inner surface of the outer template, saving pouring time and helping to improve the breadth and practicality of the device.

[0007] Preferably, the adjusting mechanism comprises a slide rail, a slider is slidably connected inside the slide rail, a lifting rod is fixedly connected to the top of the slider, the piston rod of the lifting rod can perform telescopic movement in the vertical direction, a clamping plate is fixedly connected to the end of the piston rod of the lifting rod, the two clamping walls of the clamping plate are movably connected to a driving gear through a first plug rod, the first side edges of the two outer templates are respectively fixedly connected to a fan-shaped gear, and the driving gear is meshed with the fan-shaped gear, the bottom of the clamping plate is symmetrically structured and fixedly connected to a limit box, the bottom of the limit box is slidably connected to a first motor through a plug plate, and the first motor is transmission-connected to the first plug rod, a first support frame is sleeved on the clamping plate, and the upper and lower ends of the first support frame are respectively connected to first pins, and the first pins are rotatably connected to the first side edges of the two outer templates through two rotating rods.

[0008] Preferably, a limiting groove is respectively provided on the two clamping walls of the clamping plate, and a buffer module is arranged in each of the two limiting grooves. The buffer module includes a first telescopic rod fixedly connected in the limiting groove, a protective ring is fixedly connected to the output end of the first telescopic rod, and the first insertion rod is movably sleeved inside the protective ring, a first spring is movably sleeved on the side surface of the first telescopic rod, and one end of the first spring is fixedly connected to the side surface of the protective ring.

[0009] Preferably, the bending unit comprises a second support frame; the side surface of the second support frame is symmetrically structured and fixedly sleeved with a clamping plate, and opposite sides of the two clamping plates are symmetrically structured and movably connected with mounting plates via second insertion rods.

[0010] Preferably, an electric push rod is fixedly connected to one opposite side of each two mounting plates, the second sides of two adjacent outer templates are respectively connected to hinged frames, and the output ends of the electric push rod are movably connected to the inner walls on both sides of the hinged frames through third plug rods.

[0011] Preferably, the bottom of the second support frame is fixedly connected to a limiting cylinder, the bottom of the limiting cylinder is symmetrically structured and movably connected to a second telescopic rod through a fourth plug rod, and the output end of the second telescopic rod is movably sleeved on the side surface of the lifting rod.

[0012] Preferably, sealing plates are provided on both sides of the enclosure.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention can synchronously displace adjacent outer templates through the meshing transmission of the driving gear and the sector gear and the electric push rod to form two different usage forms, namely circular and rectangular. The cost of manufacturing the mold can be reduced, and the time for replacing the mold can be shortened. At the same time, when pouring the circle, the concrete's own gravity exerts a force on the enclosure, so that the surface of the enclosure is completely in contact with the inner surface of the outer template, saving pouring time and helping to improve the breadth and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 For the present invention Figure 1 A is an enlarged structural diagram; Figure 3 It is a schematic diagram of a three-dimensional partial structure of the present invention; Figure 4 It is a three-dimensional partial enlarged structural schematic diagram of the adjustment mechanism of the present invention; Figure 5 For the present invention Figure 4 The enlarged structural diagram at B in FIG. Figure 6 It is a schematic diagram of a three-dimensional partially enlarged structure of a bending unit of the present invention; Figure 7 It is a schematic diagram of a three-dimensional partially enlarged structure of a filling unit of the present invention; Figure 8 It is a schematic diagram of a three-dimensional partial explosion structure of a bending unit of the present invention; Fig. 9 For the present invention Figure 8 The enlarged structural diagram at C in the figure.

[0015] Description of the numbers in the figure: 1. Outer template; 101. Air vent; 3. Adjustment mechanism; 301. Slide rail; 302. Slider; 303. Lifting rod; 304. Clamp; 3041. Limiting groove; 305. Driving gear; 306. Fan gear; 307. Limiting box; 308. Insert plate; 309. First motor; 310. Buffer module; 3102. First telescopic rod; 3103. Protective ring; 3104. First spring; 311. First support frame; 4. Bending unit; 401. Second support frame; 402. Clamping plate; 403. Mounting plate; 404. Electric push rod; 405. Articulated frame; 406. Limiting cylinder; 407. Second telescopic rod; 5. Filling unit; 501. Enclosure; 5011. Indentation surface; 5014. Sealing plate; 502. Air pump. DETAILED DESCRIPTION

[0016] like Figures 1 to 9 As shown, the present invention relates to an assembled combined mold for underground house construction, comprising a plurality of outer templates 1, the inner surface of the outer template 1 is a curved surface structure, one side of the outer surface of the outer template 1 is a first side, and the other side is a second side, the plurality of outer templates 1 are adjacently arranged and surrounded to form a frame structure connected end to end, and two adjacent outer templates 1 are symmetrically structured, the first sides of the two adjacent outer templates 1 are movably connected by an adjustment mechanism 3, the second sides of the two adjacent outer templates 1 are movably connected by a bending unit 4, and a filling unit 5 is arranged on the inner side of each outer template 1; A vent hole 101 communicating with the inside and outside is provided in the middle of the outer template 1; Each filling unit 5 includes a panel 501 and an air pump 502; the panel 501 is made of a plastic material, the inner side of the panel 501 is an indentation surface 5011, the panel 501 is fixedly arranged on the inner side of the outer template 1, and a plurality of indentation surfaces 5011 are jointly arranged to form a cement casting cavity, a gap is provided between the panel 501 and the outer template 1, and the gaps between a plurality of panel 501 and a plurality of outer templates 1 are connected to form a filling cavity; the air pump 502 is installed on the outer side of the outer template 1, and the output end of the air pump 502 passes through the vent hole 101 and is connected to the filling cavity; In the initial state, the filling cavity is inflated by the air pump 502 to resist the enclosure 501 to maintain a straight plate state, and the cement pouring cavity is a rectangular cavity structure with a square cross section, and cement is poured into the rectangular cavity to form a rectangular mold; The adjustment mechanism 3 and the bending unit 4 work simultaneously to drive the two adjacent outer templates 1 to rotate with each other and form a circular cavity structure on the inner surface of several outer templates 1, and pour cement into the cement pouring cavity. The cement continuously squeezes the enclosure 501 so that it fits with the inner surface of the outer template 1 to form a circular mold. The present invention can make the adjacent outer templates 1 displace synchronously through the meshing transmission of the driving gear 305 and the fan gear 306 and the electric push rod 404, forming two different use forms of circular and rectangular, which can reduce the cost of manufacturing molds and shorten the time for changing molds. At the same time, when pouring the circle, the concrete's own gravity exerts a force on the enclosure 501, so that the surface of the enclosure 501 is completely in contact with the inner surface of the outer template 1, saving pouring time, which is conducive to improving the extensiveness and practicality of the device.

[0017] In the embodiment of the present invention, the adjustment mechanism 3 includes a slide rail 301, a slider 302 is slidably connected inside the slide rail 301, a lifting rod 303 is fixedly connected to the top of the slider 302, the piston rod of the lifting rod 303 can perform telescopic movement in the vertical direction, the piston rod end of the lifting rod 303 is fixedly connected to a clamping plate 304, the two clamping walls of the clamping plate 304 are movably connected to a driving gear 305 through a first plug rod, the first side edges of the two outer templates 1 are respectively fixedly connected to sector gears 306, and the driving gear 305 is meshed with the sector gear 306, the bottom of the clamping plate 304 is symmetrically fixedly connected to a limit box 307, the bottom of the limit box 307 is slidably connected to a first motor 309 through a plug plate 308, and the first motor 309 is transmission-connected to the first plug rod, a first support frame 311 is sleeved on the clamping plate 304, and the first support frame The upper and lower ends of 311 are respectively connected with a first pin, and the first pin is rotatably connected to the first side edges of the two outer templates 1 through two rotating rods; a limiting groove 3041 is respectively provided on the two clamping walls of the clamping plate 304, and a buffer module 310 is arranged in each of the two limiting grooves 3041, and the buffer module 310 includes a first telescopic rod 3102 fixedly connected in the limiting groove 3041, a protective ring 3103 is fixedly connected to the output end of the first telescopic rod 3102, and the first plug rod is movably sleeved inside the protective ring 3103, and a first spring 3104 is movably sleeved on the side surface of the first telescopic rod 3102, and one end of the first spring 3104 is fixedly connected to the side surface of the protective ring 3103, wherein a force is applied to the driving gear 305 by the first spring 3104, so that the driving gear 305 always keeps a meshing state with the fan gear 306.

[0018] In the embodiment of the present invention, the bending unit 4 includes a second support frame 401, the side surface of the second support frame 401 is symmetrically structured and fixedly sleeved with a clamping plate 402, and the two clamping plates 402 are symmetrically structured on opposite sides and are respectively movably connected to mounting plates 403 through second plug rods; an electric push rod 404 is commonly fixedly connected to the opposite sides of each two mounting plates 403, and the second side edges of the two adjacent outer templates 1 are respectively connected to hinge frames 405, and the output ends of the electric push rods 404 are movably connected to the inner walls of the hinge frames 405 on both sides through third plug rods; the bottom of the second support frame 401 is fixedly connected to a limiting cylinder 406, and the bottom of the limiting cylinder 406 is symmetrically structured and movably connected to a second telescopic rod 407 through a fourth plug rod, and the output end of the second telescopic rod 407 is movably sleeved on the side surface of the lifting rod 303. It is worth noting that the electric push rod 404 is a conventional device in the prior art, and can apply force to the outer template 1 during use to adjust its angle and position.

[0019] Preparation before construction: Check the mold, conduct a comprehensive inspection of the assembled combination mold to ensure that all components are intact, without damage and deformation, clean the construction site, ensure that the construction area is flat and free of obstacles, and provide good basic conditions for the installation of the mold. Mold installation: When it is necessary to cast a cylinder, first use the external circuit mechanism to make the first motor 309 work, the first motor 309 drives the driving gear 305 to rotate, and meshes with the fan gear 306 for transmission, so that the two adjacent outer templates 1 change their angles to the outside through the first pin, wherein the first spring 3104 applies a force to the protective ring 3103, so that the driving gear 305 always meshes with the fan gear 306 for transmission, and at the same time, through the external control system, the electric push rod 404 works, and the electric push rod 404 pushes the adjacent outer templates 1 to change their angles through the third pin, so that the shape formed between the outer templates 1 is circular, and then the concrete is poured inside the enclosure 501 through external equipment.

[0020] As another embodiment of the present invention, sealing plates 5014 are provided on both sides of the enclosure 501. It is worth mentioning that the air pump 502 is a conventional device in the prior art. When concrete is poured into the rectangular formwork, the air pump 502 is used to inflate the filling cavity to prevent the enclosure 501 from collapsing due to the weight of the concrete and affecting the sealing effect of the rectangular pouring. Moreover, by providing the sealing plate 5014, when concrete is poured into the rectangular formwork, gas needs to be injected into the filling cavity to buffer the force exerted by the concrete on the enclosure 501. The sealing plate 5014 can prevent the gas in the filling cavity from leaking out and affecting the effect of the rectangular concrete pouring. The concrete's own weight exerts a force on the inner wall of the enclosure 501, so that the enclosure 501 is always in contact with the curved surface of the outer formwork 1, and the enclosure 501 is bent by the indentation surface 5011, thereby realizing the casting of a cylinder. When pouring the rectangle, Figure 1As shown, concrete is first poured inside the enclosure 501 through external equipment, and then the air pump 502 is operated through the external control system to fill the filling cavity with gas to buffer the force exerted by the concrete on the enclosure 501, thereby achieving a smooth side of the cast body.

[0021] Working principle: This embodiment provides an assembled combined mold for underground house construction. Preparation before construction: Check the mold, conduct a comprehensive inspection of the assembled combined mold to ensure that all parts are intact, without damage and deformation, clean the construction site, ensure that the construction area is flat and free of obstacles, and provide good basic conditions for the installation of the mold; Mold installation: When it is necessary to cast a cylinder, the first motor 309 is first operated through an external circuit mechanism, and the first motor 309 drives the driving gear 305 to rotate and mesh with the fan gear 306 for transmission, so that the two adjacent outer templates 1 change their angles to the outside through the first pin, wherein the first spring 3104 applies a force to the protective ring 3103, so that the driving gear 305 always meshes with the fan gear 306 for transmission, and at the same time, the electric push rod 404 is operated through the external control system, and the electric push rod 404 pushes the adjacent outer templates 1 to change their angles through the second pin, so that the shape formed between the outer templates 1 is circular, and then concrete is poured into the enclosure 501 through an external device, wherein the concrete's own weight applies a force to the inner wall of the enclosure 501, so that the enclosure 501 always fits the curved surface of the outer template 1, and the enclosure 501 is bent through the indentation surface 5011, thereby realizing the casting of the cylinder. When casting a rectangle, such as Figure 1 As shown, concrete is first poured inside the enclosure 501 through external equipment, and then the air pump 502 is operated through the external control system to fill the filling cavity with gas to buffer the force exerted by the concrete on the enclosure 501, thereby achieving a smooth side of the cast body.

[0022] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An assembled combined mold for underground building construction, characterized in that: The invention comprises a plurality of outer templates (1), wherein the inner surface of the outer template (1) is a curved surface structure, one side of the outer surface of the outer template (1) is a first side edge, and the other side is a second side edge, the plurality of outer templates (1) are arranged adjacent to each other and are arranged to form a frame structure connected end to end, and two adjacent outer templates (1) are symmetrically structured, the first side edges of the two adjacent outer templates (1) are movably connected via an adjustment mechanism (3), the second side edges of the two adjacent outer templates (1) are movably connected via a bending unit (4), and a filling unit (5) is arranged on the inner side of each outer template (1); The outer template (1) has a ventilation hole (101) in the middle thereof which communicates with the inside and the outside. Each of the filling units (5) comprises a panel (501) and an air pump (502); the panel (501) is made of a plastic material, the inner side surface of the panel (501) is an indentation surface (5011), the panel (501) is fixedly arranged on the inner side of the outer template (1), and a plurality of indentation surfaces (5011) are jointly arranged to form a cement casting cavity, a gap is provided between the panel (501) and the outer template (1), and the gaps between a plurality of the panel (501) and a plurality of the outer templates (1) are connected to form a filling cavity; the air pump (502) is installed on the outer side of the outer template (1), and the output end of the air pump (502) passes through the vent hole (101) and is connected to the filling cavity; In the initial state, the filling cavity is inflated by the air pump (502) to press against the enclosure (501) to maintain a straight plate state, and the cement pouring cavity is made into a rectangular cavity structure with a square cross section, and cement is poured into the rectangular cavity to form a rectangular mold; The adjusting mechanism (3) and the bending unit (4) work simultaneously to drive two adjacent outer templates (1) to rotate relative to each other and cause the inner surfaces of a plurality of the outer templates (1) to form a circular cavity structure, and cement is poured into the cement pouring cavity. The cement continuously squeezes the enclosure (501) so that it fits with the inner surface of the outer template (1) to form a circular mold.

2. The assembled combined mold for underground building construction according to claim 1, characterized in that: The adjusting mechanism (3) comprises a slide rail (301), a slider (302) is slidably connected inside the slide rail (301), a lifting rod (303) is fixedly connected to the top of the sliding block (302), a piston rod of the lifting rod (303) can perform telescopic movement in the vertical direction, a clamping plate (304) is fixedly connected to the end of the piston rod of the lifting rod (303), two clamping walls of the clamping plate (304) are movably connected to a driving gear (305) via a first plug rod, and the first side edges of the two outer templates (1) are respectively fixedly connected to sector gears (306), and the driving gears (306) are fixedly connected to the first side edges of the two outer templates (1), and the driving gears (306) are fixedly connected to the first side edges of the two outer templates (1). The wheel (305) is meshedly connected with the sector gear (306); the bottom of the clamping plate (304) is symmetrically structured and fixedly connected to a limit box (307); the bottom of the limit box (307) is slidably connected to a first motor (309) via a plug plate (308); and the first motor (309) is transmission-connected to a first plug rod; a first support frame (311) is sleeved on the clamping plate (304); and the upper and lower ends of the first support frame (311) are respectively connected to first latches; and the first latches are rotationally connected to the first side edges of the two outer templates (1) via two rotating rods.

3. The assembled combined mold for underground building construction according to claim 2, characterized in that: A limiting groove (3041) is respectively formed on the two clamping walls of the clamping plate (304), and a buffer module (310) is arranged in each of the two limiting grooves (3041). The buffer module (310) comprises a first telescopic rod (3102) fixedly connected in the limiting groove (3041), an output end of the first telescopic rod (3102) is fixedly connected with a protective ring (3103), and the first insertion rod is movably sleeved inside the protective ring (3103), and a first spring (3104) is movably sleeved on the side surface of the first telescopic rod (3102), and one end of the first spring (3104) is fixedly connected to the side surface of the protective ring (3103).

4. The assembled combined mold for underground building construction according to claim 3, characterized in that: The bending unit (4) comprises a second support frame (401), the side surface of the second support frame (401) being symmetrically structured and fixedly sleeved with a clamping plate (402), and opposite sides of the two clamping plates (402) being symmetrically structured and movably connected to mounting plates (403) via second insertion rods.

5. The assembled combined mold for underground building construction according to claim 4, characterized in that: An electric push rod (404) is fixedly connected to one opposite side of each two mounting plates (403), and the second sides of two adjacent outer templates (1) are respectively connected to hinged frames (405), and the output ends of the electric push rods (404) are movably connected to the inner walls on both sides of the hinged frames (405) via third plug rods.

6. The assembled combined mold for underground building construction according to claim 5, characterized in that: The bottom of the second support frame (401) is fixedly connected to a limiting cylinder (406); the bottom of the limiting cylinder (406) is symmetrically structured and movably connected to a second telescopic rod (407) via a fourth insertion rod; the output end of the second telescopic rod (407) is movably sleeved on the side surface of the lifting rod (303).

7. The assembled combined mold for underground building construction according to claim 1, characterized in that: Sealing plates (5014) are provided on both sides of the enclosure plate (501).

Citation Information

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