Hub cooling device
By using a water mist spray nozzle in the hub cooling and cooling device to spray atomized water, the problems of poor cooling effect, long time and high cost in the prior art are solved, and rapid and gentle cooling is achieved, reducing production costs and quality risks. .
Patent Information
- Application Number
- CN202420629892.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing wheel hub coating downline cooling method has problems such as poor cooling effect, long time and high cost, which leads to the risk of scalds of inspectors and hidden dangers to the quality of finished product packaging.
Design a hub cooling and cooling device, using a water mist spray head to connect cooling water and high-pressure wind through the water pipe and the air duct, spraying atomized water to cool the high-temperature hub, including side nozzles and overhead nozzles, and the support column is height-adjustable. The telescopic structure, water pipes and air ducts are provided with regulating valves and fixing devices.
It significantly improves cooling efficiency, reduces cooling time and high-pressure air consumption, reduces production costs, avoids scalds, hub deformation and paint film damage, and meets the cooling needs of different rim heights.
Smart Images

Figure CN222132513U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy wheel hub manufacturing, in particular to a wheel hub cooling device. Background Art
[0002] The wheel hub needs to go through a coating process during the production process, where paint and powder are applied to cover the aluminum alloy surface to achieve the purpose of corrosion protection. During the coating process, the paint and powder sprayed on the surface of the wheel hub are cured into a film through high-temperature baking, and then the entire coating process is completed through a cooling step. When the wheel hub passes through the high-temperature baking area, the temperature can usually reach around 200°C. The cooling step requires the surface temperature of the wheel hub to be cooled from 200°C to around 50°C to meet the inspection requirements of the inspectors and the packaging requirements of the finished products. If the temperature is too high, the inspectors will be at risk of burns during the quality inspection process; at the same time, the finished wheel hubs with higher temperatures are prone to obvious indentations after packaging, which poses a quality risk.
[0003] At present, the production site uses air cooling to cool the wheels that have just come off the painting line. The air cooling effect is poor and time-consuming. It usually takes 30 minutes to cool down to the appropriate temperature, which restricts the production progress and causes a large consumption of cooling air sources, increasing production costs.
[0004] Based on this, developing a wheel hub cooling device for application in actual production is an issue that needs to be solved urgently. Utility Model Content
[0005] The utility model aims to provide a wheel hub cooling device to solve the problems of poor cooling effect, long time consumption and high cost in the existing wheel hub painting off-line cooling method.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A wheel hub cooling device comprises a frame, on which a water mist nozzle is arranged corresponding to the wheel hub of the painting offline line, the water mist nozzle is connected to a water source and a wind source through a water pipe and an air duct respectively, cooling water and high-pressure wind are supplied to the water mist nozzle, so that the water mist nozzle can spray atomized water to cool the high-temperature wheel hub.
[0008] Preferably, the water mist nozzle includes a side nozzle arranged corresponding to the rim of the high-temperature hub, and a top nozzle arranged corresponding to the back cavity of the high-temperature hub, so as to achieve the purpose of cooling the inside and outside of the hub at the same time.
[0009] Preferably, the frame includes a base, a support column is connected to the base, a crossbeam is connected to the top of the support column, the side nozzle is connected to the support column, and the top nozzle is connected to the crossbeam.
[0010] Preferably, the support column is a telescopic structure with adjustable height, and the support column includes an outer sleeve fixedly connected to the base, a first lifting rod is axially and telescopically connected inside the outer sleeve, and the side nozzle is connected to the first lifting rod.
[0011] Preferably, a tightening screw is provided on the outer sleeve, the tightening screw is threadedly connected to and passes through the side wall of the outer sleeve, and the front end of the tightening screw is tightened on the first lifting rod in the outer sleeve.
[0012] Preferably, the top end of the first lifting rod is telescopically connected to a second lifting rod for adjusting the height of the overhead nozzle, and the crossbeam is horizontally connected to the second lifting rod.
[0013] Preferably, regulating valves are provided on the water pipe and the air pipe for adjusting the supply of water source and air source to obtain atomized water of different strengths and concentrations.
[0014] Preferably, the frame is provided with fixers for restraining the air duct and the water pipe, and the fixers are respectively arranged on the support rod and the crossbeam to improve the regularity of the device and facilitate the maintenance of the device.
[0015] The beneficial effects of the utility model are:
[0016] The utility model cools the high-temperature wheel hub by atomizing water by setting a water mist nozzle. Compared with the traditional air cooling method, the utility model utilizes the larger specific heat capacity of atomized water, significantly improves the wheel hub cooling efficiency, reduces cooling time, saves high-pressure wind consumption, and reduces production costs. The problem of high-temperature wheel hub scalding inspectors and the problem of packaging indentation are eliminated. In addition, compared with water cooling, atomized water can complete wheel hub cooling at a relatively mild cooling rate, avoiding the problem of wheel hub deformation and paint film damage caused by the rapid cooling of the high-temperature wheel hub.
[0017] The support column in the utility model is a telescopic structure with adjustable height, which can meet the needs of wheel hubs with different rim heights to complete cooling operations, thereby improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] Figure 1 It is a structural schematic diagram of the utility model.
[0020] In the figure: 11--base; 12--crossbeam; 13--outer sleeve; 14--first lifting rod; 15--tightening screw; 16--second lifting rod; 17--fixture; 21--side nozzle; 22--top nozzle; 31--water pipe; 32--air duct; 33--water source; 34--air source; 35--regulating valve. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] like Figure 1 As shown, a wheel hub cooling device includes a frame, and a water mist nozzle is arranged on the frame corresponding to the wheel hub of the coating offline line. The water mist nozzle is connected to the water source 33 and the wind source 34 through the water pipe 31 and the wind pipe 32 respectively, and the water mist nozzle is supplied with cooling water and high-pressure wind, so that the water mist nozzle can spray atomized water to cool the high-temperature wheel hub of the coating offline line. When in use, the frame is arranged near the channel of the wheel hub coating offline line, and the wind source 34 and the water source 33 are opened in sequence. The high-pressure wind is fully mixed with the cooling water in the water mist nozzle, and the cooling medium is sprayed in the form of water mist under the pressure of the high-pressure wind. When the high-temperature wheel hub is moving on the offline channel, the water mist nozzle on the frame will continue to spray atomized water on the high-temperature wheel hub, so that the high-temperature wheel hub is quickly cooled to a suitable temperature to meet the inspection requirements of the inspectors, avoid scalding the inspectors or delaying the inspection progress. At the same time, it meets the requirements for wheel hub packaging and eliminates the indentation problem caused by packaging the wheel hub at a high temperature.
[0023] This embodiment uses atomized water to cool the high-temperature wheel hub. Compared with the traditional air cooling method, this embodiment uses the larger specific heat capacity of atomized water to significantly improve the cooling efficiency of the wheel hub, reduce cooling time, save high-pressure wind consumption, and reduce production costs. At the same time, atomized water can cool the wheel hub at a relatively mild cooling rate compared to water cooling, avoiding the deformation of the wheel hub and paint film damage caused by the rapid cooling of the high-temperature wheel hub.
[0024] As a preferred embodiment, the water mist nozzle includes a side nozzle 21 arranged corresponding to the rim of the high-temperature hub, and may also include a top nozzle 22 arranged corresponding to the back cavity of the high-temperature hub. When in use, the side nozzle 21 and the top nozzle 22 work simultaneously, respectively spraying atomized water on the rim and back cavity of the high-temperature hub, so as to achieve the purpose of cooling the inside and outside of the hub at the same time, further improving the cooling efficiency.
[0025] Preferably, the frame includes a base 11, a support column is connected to the base 11, and a crossbeam 12 is connected to the top of the support column. The side nozzle 21 is connected to the support column, and the top nozzle 22 is connected to the crossbeam 12.
[0026] In order to improve the applicability of the utility model, the support column is a telescopic structure with adjustable height, so that the utility model can meet the cooling operation of wheel hubs with different rim heights. Specifically, the support column includes an outer sleeve 13 fixedly connected to the base 11, and a first lifting rod 14 is axially telescopically connected to the outer sleeve 13, and the side nozzle 21 is connected to the first lifting rod 14. The height of the side nozzle 21 can be adjusted by adjusting the length of the first lifting rod 14 extending out of the outer sleeve 13, which is convenient for cooling high-temperature wheel hubs with different rim heights.
[0027] Furthermore, a tightening screw 15 is provided on the outer sleeve 13, which is used to lock the position of the telescopic length of the first lifting rod 14. Specifically, the tightening screw 15 is threadedly connected to and passes through the side wall of the outer sleeve 13, and the front end of the tightening screw 15 is tightened on the first lifting rod 14 in the outer sleeve 13, so as to achieve the position locking of the first lifting rod 14.
[0028] Preferably, the top end of the first lifting rod 14 is telescopically connected to a second lifting rod 16 for adjusting the height of the overhead nozzle 22. The crossbeam 12 is horizontally connected to the second lifting rod 16. The height of the overhead nozzle 22 can be adjusted by adjusting the length of the second lifting rod 16 extending beyond the first lifting rod 14, thereby further improving the adjustment flexibility of the present invention.
[0029] Furthermore, the water pipe 31 and the air pipe 32 are both provided with regulating valves 35 for adjusting the supply of the water source 33 and the air source 34 to obtain atomized water of different strengths and concentrations to meet different cooling requirements.
[0030] The frame is provided with a fixer 17 for restraining the air duct 32 and the water pipe 31. The fixer 17 is respectively arranged on the support rod and the crossbeam 12, which restrains and fixes the scattered air duct 32 and the water pipe 31, improves the regularity of the device, and facilitates the maintenance of the device.
[0031] The above disclosure is only a specific embodiment of the present patent, but the present patent is not limited thereto. For ordinary technicians in this field, without departing from the principle of the present invention, the deformation made should be deemed to belong to the protection of the present invention.
Claims
1. A wheel hub cooling device, characterized in that: The invention comprises a frame, on which a water mist nozzle is mounted corresponding to the wheel hub of the painting line, and the water mist nozzle is connected to a water source (33) and a wind source (34) through a water pipe (31) and an air pipe (32), respectively, to supply cooling water and high-pressure wind to the water mist nozzle, so that the water mist nozzle can spray atomized water to cool the high-temperature wheel hub of the painting line; The water mist nozzle comprises a side nozzle (21) arranged corresponding to the rim of the high-temperature wheel hub, and a top nozzle (22) arranged corresponding to the back cavity of the high-temperature wheel hub; The frame comprises a base (11), a support column is connected to the base (11), a top end of the support column is connected to a crossbeam (12), the side nozzle (21) is connected to the support column, and the top nozzle (22) is connected to the crossbeam (12); The support column is a telescopic structure with adjustable height, comprising an outer sleeve (13) fixedly connected to a base (11), a first lifting rod (14) being axially telescopically connected inside the outer sleeve (13), and the side-mounted spray head (21) being connected to the first lifting rod (14); The outer sleeve (13) is provided with a tightening screw (15), which is threadedly connected to and passes through the side wall of the outer sleeve (13), and the front end of the tightening screw (15) is tightened on the first lifting rod (14) in the outer sleeve (13).
2. A wheel hub cooling device according to claim 1, characterized in that: The top end of the first lifting rod (14) is telescopically connected to a second lifting rod (16) for adjusting the height of the overhead spray head (22), and the crossbeam (12) is horizontally connected to the second lifting rod (16).
3. The wheel hub cooling device according to claim 1, characterized in that: The water pipe (31) and the air pipe (32) are both provided with regulating valves (35) for regulating the supply of the water source (33) and the air source (34) to obtain atomized water of different strengths and concentrations.
4. The wheel hub cooling device according to claim 1, characterized in that: The frame is provided with a fixer (17) for restraining the air duct (32) and the water pipe (31), and the fixer (17) is respectively arranged on the support rod and the crossbeam (12).
Citation Information
Cited By
Hub cooling device
CN224221853U
