Integral hollow brick pouring production line

Abstract

The utility model relates to the field of hollow brick head manufacturing, in particular to an integral type hollow brick pouring production line. The production line is provided with a feeding part and a discharging part. More than one group of composite hollow brick full-automatic filling equipment is arranged between the feeding part and the discharging part; the full-automatic filling equipment comprises a multi-purpose cleaning, stirring and trowelling device capable of moving left and right on a bottom steel plate (10), the multi-purpose cleaning, stirring and trowelling device can move along the bottom steel plate (10), and the bottom steel plate (10) can move to move fluid materials needing to be filled onto a hollow brick stack so as to enable the fluid materials to flow into holes of hollow bricks.

Description

Technical Field

[0001] The utility model relates to the field of hollow brick manufacturing, in particular to an integral hollow brick pouring production line. Background Art

[0002] Hollow bricks are lightweight and high-strength building materials. Compared with traditional solid bricks, they are lighter and stronger. This makes hollow bricks more convenient during transportation and installation. However, there is a typical problem with hollow bricks, which is poor thermal insulation performance.

[0003] Basically all existing insulation parts in the construction field are installed on the outside of the building, and the current hollow brick production line is very mature. Grouting hollow bricks is an extremely complicated task that requires a lot of manpower and material resources. After understanding and searching, there is currently no relevant technology.

[0004] On May 21, 2024, a search was conducted in the Chinese Patent Publication Database with "hollow brick and insulation and grouting" as the abstract keywords, and 4 documents were found, namely:

[0005] CN1629416A discloses a heat-insulating hollow brick and a frame-type heat-insulating residential building method thereof. The disclosed scheme relates to a heat-insulating hollow brick, the body of which is provided with a cavity for grouting reinforced concrete, and is characterized in that the body of the hollow brick is formed by polyester foaming material.

[0006] The scheme disclosed by CN201128962Y thermal insulation concrete hollow cast block relates to a thermal insulation concrete hollow cast block for construction, which is composed of front and rear concrete hollow blocks and a thermal insulation layer block in the middle, and thermal insulation connecting grooves are opened on the sides of both ends of the thermal insulation layer block. Its characteristics are: thermal insulation connecting grooves are opened on the upper and lower surfaces of the thermal insulation layer block.

[0007] The scheme disclosed in CN203129400U hollow cement bricks relates to a hollow cement brick, belonging to the field of building materials. It includes a brick body, which is a rectangular building block made of concrete, and is provided with a hollow structure, which is a hollow structure with one end closed, and the hollow structure is three cylindrical grooves, and the outer force walls at both ends are provided with concave holes or convex blocks, and the concave holes and the convex blocks can be embedded with each other.

[0008] The solution disclosed in CN201056785Y bonding composite insulation is composed of a load-bearing layer, a thermal insulation layer and an inner connecting layer bonded and composited with each other in sequence using an adhesive. It is characterized in that at least one anchor is provided between the load-bearing layer and the inner connecting layer, and the anchor is located around one end of the load-bearing layer and is fixedly connected to the load-bearing layer by solidified grouting material.

[0009] On May 21, 2024, a search was conducted on China National Knowledge Infrastructure with "hollow brick and insulation and grouting" as abstract keywords, and the paper "ALC Board Wall Crack Control" published in 2012 was found.

[0010] All of the above solutions are completely different from the concept of this patent; they do not even involve bricks filled with insulation material.

[0011] The defect of these technologies is that they cannot provide a much-needed material for heat-insulating hollow bricks for mass production. Utility Model Content

[0012] Purpose of the utility model: To provide a comprehensive solution and a series of solutions with better effects. The specific purpose can be found in the multiple substantial technical effects in the specific implementation part.

[0013] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0014] Solution 1: Fully automatic filling equipment and method for composite hollow bricks; the core content of this solution is the fully automatic filling part;

[0015] Solution 2: Self-leveling material tray; the core content of this solution is to level the overall height inconsistency caused by individual differences in hollow bricks;

[0016] Solution 3: Specialized injection molding structure; the core of this solution is the injection molding part on the right side of the blanking part;

[0017] Solution 4: An integral hollow brick pouring production line; this solution is an overall production line solution.

[0018] in:

[0019] Scheme 1, Scheme 2, Scheme 3 and Scheme 4 are closely related as a whole and belong to a closely integrated technical whole, but each of the three schemes has its own focus;

[0020] Plan 4 is the implementation method of the comprehensive plan of Plans 1 to 3.

[0021] Solution 1:

[0022] Composite hollow brick fully automatic filling equipment, characterized by:

[0023] The fully automatic filling equipment comprises a multi-purpose cleaning, stirring and leveling device that can move left and right on the bottom steel plate 10. The multi-purpose cleaning, stirring and leveling device can move along the bottom steel plate 10. The movement of the bottom steel plate 10 can move the fluid material to be poured onto the hollow brick pile and then allow the fluid material to flow into the holes of the hollow bricks.

[0024] The multi-purpose cleaning, stirring and leveling device comprises a mobile material discharging frame 601, a mobile rack 610 is fixed to the outside of the mobile material discharging frame 601, and a power gear 613 meshed with the mobile rack 610 is also included. The rotation of the power gear 613 can drive the mobile rack 610 to move left and right, thereby driving the mobile material discharging frame 601 to move as a whole;

[0025] A multi-purpose power chain 602 and a multi-purpose cleaning scraper 604 are arranged in the mobile unloading frame 601, wherein the multi-purpose cleaning scraper 604 is fixed on the power chain 602;

[0026] The power chain 602 is installed between the two sprockets 607. When the multifunctional cleaning scraper 604 moves to a relatively lower position, the bottom wall of the multifunctional cleaning scraper 604 can move in contact with the bottom discharge port 603.

[0027] The power chain 602 and the multiple multifunctional cleaning scrapers 604 are integrally located inside the movable material unloading frame 601;

[0028] That is, the power chain 602 and the plurality of multifunctional cleaning scrapers 604 can stir the material as a whole;

[0029] At the same time, when the multi-purpose cleaning, stirring and smoothing device moves to the top of the hollow brick pile, the bottom wall of the multi-purpose cleaning scraper 604 can smooth the top of the hollow brick pile.

[0030] A further technical solution of the utility model is that the opening above the mobile material discharging frame 601 is connected to the equalizing box 614, and a hopper is arranged above the equalizing box 614; the equalizing box 614 is a fixed container, which can balance the amount of materials falling into the mobile material discharging frame 601 at one time.

[0031] A further technical solution of the present invention is that the side of the bottom steel plate 10 is closely connected to the injection molded part 5 .

[0032] A further technical solution of the utility model is that the pouring and molding part 5 includes a hollow brick stack pallet that can be moved on the tooling transportation part 7, and the hollow brick stack pallet includes more than one group of hollow brick stacks; it also includes a set pressing structure 502 that can press down more than one group of hollow brick stacks, and the set pressing structure 502 includes a pressing integral plate 5021, and the pressing integral plate 5021 includes a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven down by the lifting cylinder shaft 501; a set partition plate 5023 and a set partition rod 5024 are arranged below the pressing integral plate 5021, and the set partition plate 5023 and the set partition rod 5024 can separate multiple groups of hollow brick stacks.

[0033] A further technical solution of the utility model is that after the downward pressing integral plate 5021 presses the hollow brick pile below, the multiple corresponding injection holes 5022 thereon completely correspond to the holes of the hollow brick pile below; after the multi-purpose cleaning, stirring and leveling device is moved to the downward pressing integral plate 5021, the fluid can be injected from the multiple corresponding injection holes 5022 into the holes of the hollow brick pile through the rotation of the multi-purpose power chain 602 and the leveling of the multi-purpose cleaning scraper 604.

[0034] A further technical solution of the utility model is that the injection molding part 5 also includes a molding post-maturation part 503 which can cover and be pressed on the suited downward pressure structure 502 after the injection is completed, and a downward pressure hydraulic cylinder 506 is arranged on the molding post-maturation part 503 so that it can be driven to rise and fall, and the molding post-maturation part 503 is also connected to a material pipe.

[0035] A further technical solution of the utility model is that the injected fluid material is a heat-insulating material; the composite hollow brick full-automatic filling equipment comprises a plurality of groups which are arranged in parallel on the production line.

[0036] A further technical solution of the utility model is that the fully automatic filling equipment for composite hollow bricks is arranged on the tooling and transportation part 7, which is a square circulation transportation station connected to the transportation part 2 and the discharge part 9 on both sides.

[0037] A further technical solution of the utility model is that the hollow brick stack is located on a special self-leveling material tray that can be leveled.

[0038] The method for fully automatic filling of composite hollow bricks is characterized in that the method comprises the following steps using the fully automatic filling equipment for composite hollow bricks as described in any one of the above:

[0039] Hollow bricks are palletized by palletizers and then placed on the production line for transportation;

[0040] Transport to the working position of the fully automatic filling equipment, the fully automatic filling equipment will first unload the material,

[0041] The materials in the hopper first fall into the equalizing box 614, which is a fixed container that can balance the amount of materials that fall into the mobile unloading frame 601 at one time.

[0042] The fully automatic filling equipment comprises a multi-purpose cleaning, stirring and leveling device that can move left and right on the bottom steel plate 10. The multi-purpose cleaning, stirring and leveling device can move along the bottom steel plate 10. The movement of the bottom steel plate 10 can move the fluid material to be poured onto the hollow brick pile and then allow the fluid material to flow into the holes of the hollow bricks.

[0043] Before the moving material unloading frame 601 moves rightward to the hollow brick stack, the hollow brick stack group on the self-leveling material tray is first flattened by the downward pressing integral plate 5021. Through this step, the hollow brick stack groups of different sizes are adjusted and flattened;

[0044] The multi-purpose power chain 602 and the multi-purpose cleaning scraper 604 can smooth the material and provide fluidity while stirring. When the mobile unloading frame 601 moves rightward to the top of the stacked hollow bricks, the power chain 602 and the multi-purpose cleaning scraper 604 smooth the material and provide fluidity to pour the material into the holes of the hollow bricks.

[0045] Then, the formed after-cooking part 503 on the set pressing structure 502 is used for after-cooking, so that the poured material can be quickly solidified, and then the material can be discharged.

[0046] Solution 2: Self-leveling material tray, characterized by:

[0047] The self-leveling material tray includes a main tray 123, on which a plurality of fixing bolt holes 124 are arranged;

[0048] It also includes a basic plate 121 that can be mounted on the main plate 123, and one or more springs 122 are arranged below the body of the basic plate 121;

[0049] The basic plate 121 is a rigid body on which materials can be stacked;

[0050] A plurality of basic trays 121 are arranged on the main tray 123, and materials are stacked on each basic tray 121;

[0051] When a flat plate presses down multiple groups of materials, the spring 122 of the base plate 121 can adapt itself to make the upper surface of the materials flush.

[0052] A further technical solution of the utility model is that the material is a block material.

[0053] A further technical solution of the utility model is that the block material is a hollow brick with holes.

[0054] A further technical solution of the utility model is that the flat plate is a downward pressing integral plate 5021, which includes a plurality of corresponding injection holes 5022, and the side of the downward pressing integral plate 5021 can be driven down by the lifting cylinder shaft 501; a set partition plate 5023 and a set partition rod 5024 are arranged below the downward pressing integral plate 5021, and the set partition plate 5023 and the set partition rod 5024 can separate multiple groups of hollow brick stacks.

[0055] A further technical solution of the present invention is that four springs 122 are arranged below the body of the basic plate 121 ; the four springs 122 are located at the four corners of the basic plate 121 .

[0056] A further technical solution of the present invention is that a guide column is arranged in the middle of the spring 122 .

[0057] A further technical solution of the present invention is that the number of groups of the basic plate 121 and the hollow bricks in the hollow brick stack corresponds.

[0058] A further technical solution of the present invention is that the position of the basic plate 121 on the main plate 123 can be adjusted.

[0059] Solution three: A dedicated pouring molding structure, characterized in that the pouring molding structure is a pouring molding part 5, which includes a hollow brick stack pallet that can be moved on the tooling transportation part 7, and the hollow brick stack pallet includes more than one group of hollow brick stacks; it also includes a set pressing structure 502 that can press down more than one group of hollow brick stacks, and the set pressing structure 502 includes a pressing integral plate 5021, and the pressing integral plate 5021 includes a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven down by the lifting cylinder shaft 501; a set partition plate 5023 and a set partition rod 5024 are arranged below the pressing integral plate 5021, and the set partition plate 5023 and the set partition rod 5024 can separate multiple groups of hollow brick stacks.

[0060] A further technical solution of the utility model is that after the downward pressing integral plate 5021 presses the hollow brick pile below, the multiple corresponding injection holes 5022 thereon completely correspond to the holes of the hollow brick pile below; after the multi-purpose cleaning, stirring and leveling device is moved to the downward pressing integral plate 5021, the fluid can be injected from the multiple corresponding injection holes 5022 into the holes of the hollow brick pile through the rotation of the multi-purpose power chain 602 and the leveling of the multi-purpose cleaning scraper 604.

[0061] A further technical solution of the utility model is that the injection molding part 5 also includes a molding post-maturation part 503 which can cover and be pressed on the suited downward pressure structure 502 after the injection is completed, and a downward pressure hydraulic cylinder 506 is arranged on the molding post-maturation part 503 so that it can be driven to rise and fall, and the molding post-maturation part 503 is also connected to a material pipe.

[0062] A further technical solution of the utility model is that the injected fluid material is a heat-insulating material.

[0063] A further technical solution of the utility model is that the heat-insulating material is a polyphenylene substance.

[0064] A further technical solution of the utility model is that the injected fluid material is an energy storage material.

[0065] A further technical solution of the utility model is that the material pipe is connected to the liquid silo or the gas silo or the temperature-controlled gas part.

[0066] A further technical solution of the utility model is that the material pipe is connected to the high-temperature steam pipe.

[0067] Solution 4: An integral hollow brick pouring production line, characterized in that:

[0068] The production line is arranged with a loading part and a unloading part;

[0069] One or more sets of fully automatic filling equipment for composite hollow bricks are arranged between the loading part and the unloading part;

[0070] The fully automatic filling equipment comprises a multi-purpose cleaning, stirring and leveling device that can move left and right on the bottom steel plate 10. The multi-purpose cleaning, stirring and leveling device can move along the bottom steel plate 10. The movement of the bottom steel plate 10 can move the fluid material to be poured onto the hollow brick pile and then allow the fluid material to flow into the holes of the hollow bricks.

[0071] The multi-purpose cleaning, stirring and leveling device comprises a mobile material discharging frame 601, a mobile rack 610 is fixed to the outside of the mobile material discharging frame 601, and a power gear 613 meshed with the mobile rack 610 is also included. The rotation of the power gear 613 can drive the mobile rack 610 to move left and right, thereby driving the mobile material discharging frame 601 to move as a whole;

[0072] A multi-purpose power chain 602 and a multi-purpose cleaning scraper 604 are arranged in the mobile unloading frame 601, wherein the multi-purpose cleaning scraper 604 is fixed on the power chain 602;

[0073] The power chain 602 is installed between the two sprockets 607. When the multifunctional cleaning scraper 604 moves to a relatively lower position, the bottom wall of the multifunctional cleaning scraper 604 can move in contact with the bottom discharge port 603.

[0074] The power chain 602 and the multiple multifunctional cleaning scrapers 604 are integrally located inside the movable material unloading frame 601;

[0075] That is, the power chain 602 and the plurality of multifunctional cleaning scrapers 604 can stir the material as a whole;

[0076] At the same time, when the multi-purpose cleaning, stirring and smoothing device moves to the top of the hollow brick pile, the bottom wall of the multi-purpose cleaning scraper 604 can smooth the top of the hollow brick pile.

[0077] A further technical solution of the utility model is that the fully automatic filling equipment for composite hollow bricks is arranged on the tooling and transportation part 7, which is a square circulating transportation station, which is connected to the transportation part 2 and the discharge part 9 on both sides, and the transportation part 2 is connected to the loading part 1, and the discharge part 9 and the loading part 1 both include a stacking robot 101.

[0078] A further technical solution of the utility model is that the square circulation transport station of the tooling transport part 7 includes a turntable that can move on the stacking turntable power part 111, and the turntable can dock with the hollow bricks transported by the loading part 1 and the unloading part 6 for stacking;

[0079] A self-leveling material pan is placed on the turntable.

[0080] A further technical solution of the present invention is that a cleaning station 8 is arranged on the path of the tooling transport portion 7, and the cleaning station 8 is a rotating roller that can clean the spilled materials on the station.

[0081] A further technical solution of the utility model is that it also includes a pouring and molding part 5, the pouring and molding part 5 includes a hollow brick stack pallet that can be moved on the tooling transportation part 7, and the hollow brick stack pallet includes more than one group of hollow brick stacks; it also includes a set pressing structure 502 that can press down more than one group of hollow brick stacks, the set pressing structure 502 includes a pressing integral plate 5021, and the pressing integral plate 5021 includes a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven down by the lifting cylinder shaft 501; a set partition plate 5023 and a set partition rod 5024 are arranged below the pressing integral plate 5021, and the set partition plate 5023 and the set partition rod 5024 can separate multiple groups of hollow brick stacks.

[0082] A further technical solution of the utility model is that the injection molding part 5 also includes a molding post-maturation part 503 which can cover and be pressed on the suited downward pressure structure 502 after the injection is completed, and a downward pressure hydraulic cylinder 506 is arranged on the molding post-maturation part 503 so that it can be driven to rise and fall, and the molding post-maturation part 503 is also connected to a material pipe.

[0083] A further technical solution of the utility model is that the self-leveling material tray includes a main tray 123, and a plurality of fixing bolt holes 124 are arranged on the main tray 123;

[0084] It also includes a basic plate 121 that can be mounted on the main plate 123, and one or more springs 122 are arranged below the body of the basic plate 121;

[0085] The basic plate 121 is a rigid body on which materials can be stacked;

[0086] A plurality of basic trays 121 are arranged on the main tray 123, and materials are stacked on each basic tray 121;

[0087] When a flat plate presses down multiple groups of materials, the spring 122 of the base plate 121 can adapt itself to make the upper surface of the materials flush.

[0088] A further technical solution of the utility model is that a plurality of groups of position sensors are arranged on the hollow brick pouring production line.

[0089] A further technical solution of the utility model is that more than one turning position is arranged on the hollow brick pouring production line, and the turning position is used to connect with the composite hollow brick full-automatic filling equipment.

[0090] A further technical solution of the utility model is that the flat plate is a downward pressing integral plate 5021, and the downward pressing integral plate 5021 includes a plurality of corresponding injection holes 5022, and the side of the downward pressing integral plate 5021 can be driven down by the lifting cylinder shaft 501; a set partition plate 5023 and a set partition rod 5024 are arranged below the downward pressing integral plate 5021, and the set partition plate 5023 and the set partition rod 5024 can separate multiple groups of hollow brick stacks;

[0091] Four springs 122 are arranged below the body of the basic plate 121 ; the four springs 122 are located at the four corners of the basic plate 121 .

[0092] The utility model adopting the above technical solution has the following beneficial effects compared with the prior art: This patent innovatively solves the current technical problems and provides a new filling system device from scratch. The solution can continuously and quantitatively grout the hollow bricks with insulation materials. The produced insulation hollow bricks can be systematically and quantitatively used in the construction industry, greatly improving the insulation performance of the building. At the same time, other materials can also be poured, such as energy storage materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0093] In order to further illustrate the utility model, the following is further described in conjunction with the accompanying drawings:

[0094] Figure 1 It is the overall structural layout diagram of the utility model;

[0095] Figure 2 It is a utility model multi-purpose cleaning, stirring and leveling device;

[0096] Figure 3 A three-dimensional diagram of a multi-purpose cleaning, mixing and leveling device;

[0097] Figure 4 This is the installation diagram of the multifunctional cleaning scraper;

[0098] Figure 5 To clean up the structural diagram of the power section;

[0099] Figure 6 This is a top view of the structure of a multi-purpose cleaning, stirring and leveling device;

[0100] Figure 7 The structural diagram for the movement of the multi-purpose cleaning, mixing and leveling device;

[0101] Figure 8 It is the indicative structural diagram of the bottom steel plate;

[0102] Fig. 9 It is a three-dimensional structural diagram of the injection molding part;

[0103] Fig.10 It is the structural diagram of the lifting cylinder shaft;

[0104] Fig.11 This is the structural diagram of the tooling transportation part;

[0105] Fig.12 It is a schematic diagram of the transport components of the pouring station;

[0106] Fig.13 It is a partial schematic diagram of the palletizing turntable;

[0107] Fig.14 This is a structural diagram of the cleaning station;

[0108] Fig.15 It is a structural diagram of the utility model process part;

[0109] Fig.16 This is the structural diagram of the palletizing station;

[0110] Fig.17 The structural diagram of the basic support chassis for hollow bricks;

[0111] Fig.18 and Fig.19 They are all three-dimensional images of the basic support chassis of hollow bricks;

[0112] Fig. 20 This is the structural diagram of the self-adjusting total disk;

[0113] Fig.21 It is a three-dimensional structural diagram of the suit's downward pressing structure;

[0114] Fig. 22 A three-dimensional structural diagram of the suit's downward pressing structure from another perspective;

[0115] Fig.23 A three-dimensional structural diagram of the suit's downward pressing structure from another perspective;

[0116] Fig.24 and Fig.25 A magnified view of the local structure;

[0117] Fig.26 It is a structural diagram of the lifting cylinder shaft 501;

[0118] Among them: 1. Loading part; 2. Transportation part; 3. First pouring station; 4. Second pouring station; 5. Injection molding part; 6. Unloading part; 7. Tooling transportation part; 8. Cleaning station; 9. Discharging part; 10. Bottom steel plate; 111. Palletizing turntable power part; 101. Palletizing manipulator; 121. Basic plate; 122. Spring; 123. Total plate; 124. Fixing bolt hole;

[0119] 5021. Press down the whole plate; 5022. Corresponding injection hole; 5023. Set the partition plate; 5024. Set the partition rod;

[0120] 501. Lifting cylinder shaft; 502. Set down-pressing structure; 503. Forming and post-curing part; 504. Pouring station frame; 505. Material pipe; 506. Down-pressing hydraulic cylinder; 507. Hollow brick stacking and storage space;

[0121] 601. Mobile feeding frame; 602. Power chain; 603. Bottom feeding port; 604. Multifunctional cleaning scraper; 605. Mobile feeding port; 606. Chain tensioner; 607. Sprocket; 608. Guide plate; 609. Cleaning power part; 610. Mobile rack; 611. Frame; 612. Teeth; 613. Power gear; 614. Equalizing box. DETAILED DESCRIPTION

[0122] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0123] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0124] This patent provides a variety of parallel solutions. The different expressions are improved solutions or parallel solutions based on the basic solution. Each solution has its own unique characteristics. In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as they do not conflict with each other. The fixing method not described in the text can be any fixing method such as thread fixing, bolt fixing or glue bonding.

[0125] Embodiment 1: In combination with all the accompanying drawings; A fully automatic filling device for composite hollow bricks, characterized in that:

[0126] The fully automatic filling equipment comprises a multi-purpose cleaning, stirring and leveling device that can move left and right on the bottom steel plate 10. The multi-purpose cleaning, stirring and leveling device can move along the bottom steel plate 10. The movement of the bottom steel plate 10 can move the fluid material to be poured onto the hollow brick pile and then allow the fluid material to flow into the holes of the hollow bricks.

[0127] The multi-purpose cleaning, stirring and leveling device comprises a mobile material discharging frame 601, a mobile rack 610 is fixed to the outside of the mobile material discharging frame 601, and a power gear 613 meshed with the mobile rack 610 is also included. The rotation of the power gear 613 can drive the mobile rack 610 to move left and right, thereby driving the mobile material discharging frame 601 to move as a whole;

[0128] A multi-purpose power chain 602 and a multi-purpose cleaning scraper 604 are arranged in the mobile unloading frame 601, wherein the multi-purpose cleaning scraper 604 is fixed on the power chain 602;

[0129] The power chain 602 is installed between the two sprockets 607. When the multifunctional cleaning scraper 604 moves to a relatively lower position, the bottom wall of the multifunctional cleaning scraper 604 can move in contact with the bottom discharge port 603.

[0130] The power chain 602 and the multiple multifunctional cleaning scrapers 604 are integrally located inside the movable material unloading frame 601;

[0131] That is, the power chain 602 and the plurality of multifunctional cleaning scrapers 604 can stir the material as a whole;

[0132] At the same time, when the multi-purpose cleaning, stirring and smoothing device moves to the top of the hollow brick pile, the bottom wall of the multi-purpose cleaning scraper 604 can smooth the top of the hollow brick pile.

[0133] The substantial technical effect of the technical solution here and its implementation process, namely the basic functions, are as follows: This patent innovatively uses the power chain 602 and multiple multifunctional cleaning scrapers 604 as a stirring device, which can also be used as a smoothing device. The core of this part of the solution is that an object has multiple uses, which ensures the fluidity of the material. At the same time, it can serve as a downward-flowing power device and also as a smoothing device.

[0134] The overall working process is as follows: The method for fully automatic filling of composite hollow bricks is characterized in that the fully automatic filling equipment for composite hollow bricks as described in any one of the above items is used, and comprises the following steps:

[0135] Hollow bricks are palletized by palletizers and then placed on the production line for transportation;

[0136] Transport to the working position of the fully automatic filling equipment, the fully automatic filling equipment will first unload the material,

[0137] The materials in the hopper first fall into the equalizing box 614, which is a fixed container that can balance the amount of materials that fall into the mobile unloading frame 601 at one time.

[0138] The fully automatic filling equipment comprises a multi-purpose cleaning, stirring and leveling device that can move left and right on the bottom steel plate 10. The multi-purpose cleaning, stirring and leveling device can move along the bottom steel plate 10. The movement of the bottom steel plate 10 can move the fluid material to be poured onto the hollow brick pile and then allow the fluid material to flow into the holes of the hollow bricks.

[0139] Before the moving material unloading frame 601 moves rightward to the hollow brick stack, the hollow brick stack group on the self-leveling material tray is first flattened by the downward pressing integral plate 5021. Through this step, the hollow brick stack groups of different sizes are adjusted and flattened;

[0140] The multi-purpose power chain 602 and the multi-purpose cleaning scraper 604 can smooth the material and provide fluidity while stirring. When the mobile unloading frame 601 moves rightward to the top of the stacked hollow bricks, the power chain 602 and the multi-purpose cleaning scraper 604 smooth the material and provide fluidity to pour the material into the holes of the hollow bricks.

[0141] Then, the formed after-cooking part 503 on the set pressing structure 502 is used for after-cooking, so that the poured material can be quickly solidified, and then the material can be discharged.

[0142] This patent innovatively solves the current technical problems and provides a new filling system device from scratch. This solution can continuously and quantitatively grout the hollow bricks with insulation materials. The produced insulation hollow bricks can be used in the construction industry in a systematic and quantitative manner, greatly improving the insulation performance of the building. At the same time, other materials can also be poured, such as energy storage materials.

[0143] Embodiment 2: As a further improved solution or parallel solution or optional independent solution, the opening above the mobile material discharging frame 601 is connected to the equalizing box 614, and a hopper is arranged above the equalizing box 614; the equalizing box 614 is a fixed container, which can balance the amount of materials that fall into the mobile material discharging frame 601 at one time. The substantial technical effect and its realization process, i.e., the basic function of the technical solution here are as follows: bubbles will be generated during the flow of fluid, and in order to make the material uniform and the grouting effect good, the equalizing box 614 is set to make the material phase uniform, the grouting effect is good, and no cavitation will occur.

[0144] Embodiment 3: As a further improved solution or parallel solution or optional independent solution, the side of the bottom steel plate 10 is closely connected to the injection molding part 5. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows:

[0145] Embodiment 4: As a further improved solution or parallel solution or optional independent solution, the pouring and molding part 5 includes a hollow brick stack pallet that can move on the tooling transportation part 7, and the hollow brick stack pallet includes more than one group of hollow brick stacks; it also includes a set pressing structure 502 that can press down more than one group of hollow brick stacks, the set pressing structure 502 includes a pressing integral plate 5021, and the pressing integral plate 5021 includes a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven down by the lifting cylinder shaft 501; a set partition plate 5023 and a set partition rod 5024 are arranged below the pressing integral plate 5021, and the set partition plate 5023 and the set partition rod 5024 can separate multiple groups of hollow brick stacks. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: the set partition plate 5023 and the set partition rod 5024 can also position and fix the brick stacks, making the grouting more accurate.

[0146] Embodiment 5: As a further improved solution or parallel solution or optional independent solution, after the lower pressing integral plate 5021 presses the hollow brick pile below, the multiple corresponding injection holes 5022 on it completely correspond to the holes of the hollow brick pile below; after the multi-purpose cleaning, stirring and smoothing device moves to the lower pressing integral plate 5021, it can inject the fluid from the multiple corresponding injection holes 5022 into the holes of the hollow brick pile through the rotation of the multi-purpose power chain 602 and the smoothing of the multi-purpose cleaning scraper 604. The substantial technical effect and implementation process of the technical solution here, i.e. the basic function, are as follows: completely corresponding holes make grouting smoother.

[0147] Embodiment 6: As a further improved solution or parallel solution or optional independent solution, the injection molding part 5 also includes a molding post-cooking part 503 that can cover and press on the set down-pressing structure 502 after the grouting is completed. The molding post-cooking part 503 is arranged with a down-pressing hydraulic cylinder 506 so that it can be driven up and down, and the molding post-cooking part 503 is also connected with a material pipe. The substantial technical effect and the realization process of the technical solution here, i.e. the basic function, are as follows: after the fluid material is grouted, the post-cooking can be quickly fixed.

[0148] Embodiment 7: As a further improved solution or parallel solution or optional independent solution, the fluid material to be poured is a heat-insulating material; the composite hollow brick fully automatic filling equipment includes multiple groups and is arranged in parallel on the production line. The substantial technical effect and its realization process, i.e., the basic function of the technical solution here are as follows: multiple groups can be grouted simultaneously, and the production efficiency is higher.

[0149] Embodiment 8: As a further improved solution or parallel solution or optional independent solution, the composite hollow brick full-automatic filling equipment is arranged on the tooling transportation part 7, and the tooling transportation part 7 is a square circular transportation station, which is connected to the transportation part 2 and the discharge part 9 on both sides. The substantial technical effect and its realization process, i.e. the basic function of the technical solution here are as follows: used for continuous work.

[0150] Embodiment 9: As a further improved solution or parallel solution or optional independent solution, the hollow brick stack is located on a dedicated self-leveling material tray that can be leveled. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: The technical problem solved by the self-leveling material tray is that the heights of different bricks may be inconsistent, resulting in inconsistent heights above during grouting, and the height needs to be consistent to ensure uniform grouting. This is especially true for multiple groups of brick stacks.

[0151] Option 2:

[0152] Embodiment 10: As a further improved solution or a parallel solution or an optional independent solution, a self-leveling material tray is characterized in that:

[0153] The self-leveling material tray includes a main tray 123, on which a plurality of fixing bolt holes 124 are arranged;

[0154] It also includes a basic plate 121 that can be mounted on the main plate 123, and one or more springs 122 are arranged below the body of the basic plate 121;

[0155] The basic plate 121 is a rigid body on which materials can be stacked;

[0156] A plurality of basic trays 121 are arranged on the main tray 123, and materials are stacked on each basic tray 121;

[0157] When a flat plate presses down multiple groups of materials, the spring 122 of the basic plate 121 can adapt to make the upper surface of the materials flush. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: it solves the problem of uneven upper brick surface in a pioneering way. It needs to be further explained that this patent can also be used for leveling various block stacks.

[0158] Embodiment 11: As a further improved solution or a parallel solution or an optional independent solution, the material is a block material.

[0159] Embodiment 12: As a further improved solution or a parallel solution or an optional independent solution, the block material is a hollow brick with holes.

[0160] Embodiment 13: As a further improved solution or parallel solution or optional independent solution, the flat plate is a downward pressing integral plate 5021, which includes a plurality of corresponding injection holes 5022, and the side of the downward pressing integral plate 5021 can be driven down by the lifting cylinder shaft 501; a set partition plate 5023 and a set partition rod 5024 are arranged below the downward pressing integral plate 5021, and the set partition plate 5023 and the set partition rod 5024 can separate multiple groups of hollow brick piles. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: This solution is used when pressing down flat, and also has the function of positioning bricks.

[0161] Embodiment 14: As a further improved solution or parallel solution or optional independent solution, four springs 122 are arranged below the body of the basic plate 121; the four springs 122 are located at the four corners of the basic plate 121. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: Similar numbers of springs are within the protection scope of this patent. As long as it can be leveled.

[0162] Embodiment 15: As a further improved solution or parallel solution or optional independent solution, a guide column is arranged in the middle of the spring 122. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: the guide column can prevent the spring from tilting.

[0163] Embodiment 16: As a further improved solution or parallel solution or optional independent solution, the number of groups of hollow bricks in the basic plate 121 and the hollow brick stack corresponds. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows:

[0164] Embodiment 17: As a further improved solution or parallel solution or optional independent solution, the position of the basic plate 121 on the total plate 123 can be adjusted. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: thus adapting to different stacking situations and positions, for example, a pile of bricks includes four groups or six groups, etc.

[0165] Option 3:

[0166] Embodiment 18: As a further improved scheme or parallel scheme or optional independent scheme, a dedicated pouring molding structure is characterized in that the pouring molding structure is a pouring molding part 5, the pouring molding part 5 includes a hollow brick stack tray that can move on the tooling transportation part 7, and the hollow brick stack tray includes more than one group of hollow brick stacks; it also includes a set pressing structure 502 that can press down more than one group of hollow brick stacks, the set pressing structure 502 includes a pressing integral plate 5021, and the pressing integral plate 5021 includes a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven down by the lifting cylinder shaft 501; a set partition plate 5023 and a set partition rod 5024 are arranged below the pressing integral plate 5021, and the set partition plate 5023 and the set partition rod 5024 can separate multiple groups of hollow brick stacks. The substantial technical effect and implementation process of the technical scheme here, i.e., the basic function, are as follows: the pouring molding structure is used to correspond to the grouting structure.

[0167] Embodiment 19: As a further improved solution or parallel solution or optional independent solution, after the lower pressing integral plate 5021 presses the hollow brick pile below, the multiple corresponding injection holes 5022 on it completely correspond to the holes of the hollow brick pile below; after the multi-purpose cleaning, stirring and smoothing device moves to the lower pressing integral plate 5021, it can inject the fluid from the multiple corresponding injection holes 5022 into the holes of the hollow brick pile through the rotation of the multi-purpose power chain 602 and the smoothing of the multi-purpose cleaning scraper 604. The substantial technical effect and implementation process of the technical solution here, i.e. the basic functions, are as follows:

[0168] Embodiment 20: As a further improved solution or a parallel solution or an optional independent solution, the injection molding part 5 also includes a molding post-cooking part 503 that can cover and be pressed on the suited downward pressure structure 502 after the injection is completed. The molding post-cooking part 503 is arranged with a downward pressure hydraulic cylinder 506 so that it can be driven to rise and fall. The molding post-cooking part 503 is also connected to a material pipe.

[0169] Embodiment 21: As a further improved solution or a parallel solution or an optional independent solution, the injected fluid material is a heat-insulating material.

[0170] Embodiment 22: As a further improved solution or parallel solution or optional independent solution, the thermal insulation material is a polyphenylene material. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: Similar thermal insulation materials are also within the protection scope of this patent. It should be further explained that this patent can be used not only for thermal insulation materials, but also for any material.

[0171] Embodiment 23: As a further improved solution or parallel solution or optional independent solution, the injected fluid material is an energy storage material. The substantial technical effect and implementation process of the technical solution here, i.e. the basic function, are as follows: energy storage material, used to absorb heat and then release it, etc. Used to construct the utilization of daytime sunlight.

[0172] Embodiment 24: As a further improved solution or parallel solution or optional independent solution, the material pipe is connected to the liquid silo or the gas silo or the temperature-controlled gas part. The substantial technical effect and its realization process, i.e., the basic function of the technical solution here are as follows: that is, the type and substance of the medium should not affect the realization of this patent.

[0173] Embodiment 25: As a further improved solution or parallel solution or optional independent solution, the material pipe is connected to the high-temperature steam pipe. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: high-temperature steam can be used for rapid solidification.

[0174] Option 4:

[0175] Embodiment 26: As a further improved solution or a parallel solution or an optional independent solution, an integral hollow brick pouring production line is characterized in that:

[0176] The production line is arranged with a loading part and a unloading part;

[0177] One or more sets of fully automatic filling equipment for composite hollow bricks are arranged between the loading part and the unloading part;

[0178] The fully automatic filling equipment comprises a multi-purpose cleaning, stirring and leveling device that can move left and right on the bottom steel plate 10. The multi-purpose cleaning, stirring and leveling device can move along the bottom steel plate 10. The movement of the bottom steel plate 10 can move the fluid material to be poured onto the hollow brick pile and then allow the fluid material to flow into the holes of the hollow bricks.

[0179] The multi-purpose cleaning, stirring and leveling device comprises a mobile material discharging frame 601, a mobile rack 610 is fixed to the outside of the mobile material discharging frame 601, and a power gear 613 meshed with the mobile rack 610 is also included. The rotation of the power gear 613 can drive the mobile rack 610 to move left and right, thereby driving the mobile material discharging frame 601 to move as a whole;

[0180] A multi-purpose power chain 602 and a multi-purpose cleaning scraper 604 are arranged in the mobile unloading frame 601, wherein the multi-purpose cleaning scraper 604 is fixed on the power chain 602;

[0181] The power chain 602 is installed between the two sprockets 607. When the multifunctional cleaning scraper 604 moves to a relatively lower position, the bottom wall of the multifunctional cleaning scraper 604 can move in contact with the bottom discharge port 603.

[0182] The power chain 602 and the multiple multifunctional cleaning scrapers 604 are integrally located inside the movable material unloading frame 601;

[0183] That is, the power chain 602 and the plurality of multifunctional cleaning scrapers 604 can stir the material as a whole;

[0184] At the same time, when the multi-purpose cleaning, stirring and smoothing device moves to the top of the hollow brick pile, the bottom wall of the multi-purpose cleaning scraper 604 can smooth the top of the hollow brick pile. The substantial technical effect and its realization process, i.e., the basic function of the technical solution here are as follows: the production line is a global solution, and its key point is the overall production line; in fact, the loading and unloading part should not limit this patent, and various loading methods and structures are within the protection scope of this patent, for example, this patent can also load and unload materials by forklift, load and unload materials manually, etc.

[0185] The fully automatic filling equipment for composite hollow bricks is arranged on the tooling and transportation part 7, which is a square circulating transportation station, which is connected to the transportation part 2 and the discharge part 9 on both sides. The transportation part 2 is connected to the loading part 1, and the discharge part 9 and the loading part 1 both include a stacking robot 101.

[0186] Embodiment 27: As a further improved solution or parallel solution or optional independent solution, the square circulation transport station of the tooling transport part 7 includes a turntable that can move on the stacking turntable power part 111, and the turntable can dock with the hollow bricks transported from the loading part 1 and the unloading part 6 for stacking;

[0187] A self-leveling material tray is placed on the turntable. The substantial technical effect and implementation process of the technical solution here, i.e., the basic functions, are as follows: the circulation station is used for continuous production.

[0188] Embodiment 28: As a further improved solution or parallel solution or optional independent solution, a cleaning station 8 is arranged on the path of the tooling transport part 7. The cleaning station 8 is a rotating roller that can clean the spilled materials on the station. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: ensuring that the production table is clean.

[0189] Embodiment 29: As a further improved solution or parallel solution or optional independent solution, multiple sets of position sensors are arranged on the hollow brick pouring production line. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: accurate positioning and automated production can be achieved.

[0190] Embodiment 30: As a further improved solution or parallel solution or optional independent solution, one or more turning positions are arranged on the hollow brick pouring production line, and the turning positions are used to connect with the composite hollow brick full-automatic filling equipment. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: that is, this arrangement can reduce space occupation.

[0191] It should be noted that the multiple groups of solutions in this patent are individuals that can be sold independently and can therefore be protected separately.

[0192] Innovatively, each of the above effects exists independently, and a set of structures can be used to combine the above results.

[0193] It should be noted that the multiple solutions provided by this patent include the basic solution itself, which are independent of each other and do not restrict each other, but they can also be combined with each other without conflict to achieve multiple effects together.

[0194] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the protection required.

Claims

1. An integral hollow brick pouring production line, characterized in that: The production line is arranged with a loading part and a unloading part; One or more sets of fully automatic filling equipment for composite hollow bricks are arranged between the loading part and the unloading part; The fully automatic filling equipment comprises a multi-purpose cleaning, stirring and leveling device capable of moving left and right on a bottom steel plate (10); the multi-purpose cleaning, stirring and leveling device can move along the bottom steel plate (10); the movement of the bottom steel plate (10) can move the fluid material to be poured onto the hollow brick pile, thereby allowing the fluid material to flow into the holes of the hollow bricks; The multi-purpose cleaning, stirring and leveling device comprises a movable material discharging frame (601), a movable rack (610) is fixed to the outside of the movable material discharging frame (601), and a power gear (613) meshed with the movable rack (610), wherein the rotation of the power gear (613) can drive the movable rack (610) to move left and right, thereby driving the movable material discharging frame (601) to move as a whole; A multi-purpose power chain (602) and a multi-purpose cleaning scraper (604) are arranged in the movable unloading frame (601), wherein the multi-purpose cleaning scraper (604) is fixed on the power chain (602); The power chain (602) is installed between the two sprockets (607), and when the multifunctional cleaning scraper (604) moves to a relatively downward position, the bottom wall of the multifunctional cleaning scraper (604) can move in contact with the bottom discharge opening (603); The power chain (602) and the plurality of multifunctional cleaning scrapers (604) are integrally located inside the movable material discharge frame (601); That is, the power chain (602) and the plurality of multifunctional cleaning scrapers (604) are capable of stirring the material as a whole; At the same time, when the multi-purpose cleaning, stirring and smoothing device moves to the top of the hollow brick pile, the bottom wall of the multi-purpose cleaning scraper (604) can smooth the top of the hollow brick pile.

2. The integral hollow brick pouring production line according to claim 1, characterized in that: The fully automatic filling equipment for composite hollow bricks is arranged on a tooling transport section (7). The tooling transport section (7) is a square circular transport station, which is connected to a transport section (2) and a discharge section (9) on both sides. A loading section (1) is connected to the transport section (2). Both the discharge section (9) and the loading section (1) include a stacking robot (101).

3. The integral hollow brick pouring production line according to claim 2, characterized in that: The square circulation transport station of the tooling transport part (7) comprises a turntable that can move on the palletizing turntable power part (111), and the turntable can dock with the hollow bricks transported by the loading part (1) and the unloading part (6) for palletizing; A self-leveling material pan is placed on the turntable.

4. The integral hollow brick pouring production line according to claim 1, characterized in that: A cleaning station (8) is arranged on the path of the tooling transport portion (7), and the cleaning station (8) is a rotating roller, which can clean spilled materials on the station.

5. The integral hollow brick pouring production line according to claim 1, characterized in that: The invention also comprises a pouring and molding part (5), the pouring and molding part (5) comprises a hollow brick stack tray that can be moved on the tooling transportation part (7), and the hollow brick stack tray comprises more than one group of hollow brick stacks; it also comprises a set pressing structure (502) that can press down more than one group of hollow brick stacks, the set pressing structure (502) comprises a pressing integral plate (5021), the pressing integral plate (5021) comprises a plurality of corresponding pouring holes (5022), and the side of the pressing integral plate (5021) can be driven down by the lifting cylinder shaft (501); a set partition plate (5023) and a set partition rod (5024) are arranged below the pressing integral plate (5021), and the set partition plate (5023) and the set partition rod (5024) can separate the plurality of hollow brick stacks.

6. The integral hollow brick pouring production line according to claim 1, characterized in that: The injection molding part (5) further includes a molding and ripening part (503) that can cover and be pressed on the set pressing structure (502) after the injection is completed. The molding and ripening part (503) is arranged with a pressing hydraulic cylinder (506) so that it can be driven to rise and fall. The molding and ripening part (503) is also connected to a material pipe.

7. The integral hollow brick pouring production line according to claim 3, characterized in that: The self-leveling material tray comprises a main tray (123), and a plurality of fixing bolt holes (124) are arranged on the main tray (123); It also comprises a basic plate (121) that can be mounted on the main plate (123), and one or more springs (122) are arranged below the body of the basic plate (121); The basic plate (121) is a rigid body on which materials can be stacked; A plurality of basic trays (121) are arranged on a main tray (123), and materials are stacked on each basic tray (121); When a flat plate presses down multiple groups of materials, the spring (122) of the basic plate (121) can adapt itself to make the upper surface of the materials flush.

8. The integral hollow brick pouring production line as claimed in claim 3, characterized in that: There are multiple sets of position sensors arranged on the hollow brick pouring production line.

9. The integral hollow brick pouring production line according to claim 1, characterized in that: There is one or more turning positions arranged on the hollow brick pouring production line, and the turning positions are used to connect with the composite hollow brick full-automatic filling equipment.

10. The integral hollow brick pouring production line according to claim 7, characterized in that: The flat plate is a downward pressing integral plate (5021), and the downward pressing integral plate (5021) includes a plurality of corresponding injection holes (5022). The side of the downward pressing integral plate (5021) can be driven downward by the lifting cylinder shaft (501); a set partition plate (5023) and a set partition rod (5024) are arranged below the downward pressing integral plate (5021), and the set partition plate (5023) and the set partition rod (5024) can separate multiple groups of hollow brick stacks; Four springs (122) are arranged below the body of the basic plate (121); the four springs (122) are located at the four corners of the basic plate (121).

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