Photovoltaic module junction box vibration feeding assembly and photovoltaic module production system
By introducing a spiral riser and buffer conveying line into the vibrating loading assembly of the photovoltaic module junction box, the problems of instability in the turnover of the vibration disc and the time spent on robotic arm removal are solved, and stable screening and rapid transportation of the photovoltaic module junction box are realized. Improved production efficiency.
Patent Information
- Application Number
- CN202420993114.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The vibration disc of the existing photovoltaic module junction box is unstable through vibration flip, which takes a long time, and takes a long time to remove it through the robotic arm, resulting in low production efficiency.
A photovoltaic module junction box including a vibrating disk, a spiral riser, a transition material channel and a buffer conveying line was designed. The spiral riser was used to screen and convey the photovoltaic module junction box facing upward, and enter through the transition material channel. The cache conveyor line avoids the removal of the robotic arm and improves production efficiency.
It realizes stable screening and rapid transport of photovoltaic module junction boxes, simplifies the operation process, and significantly improves production efficiency.
Smart Images
Figure CN222137909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a photovoltaic component junction box vibration feeding component and a photovoltaic component production system. Background Art
[0002] The junction box is a connecting device between the photovoltaic cell array composed of photovoltaic cell modules and the photovoltaic charging control device. Its main function is to connect the power generated by the solar cell to the external circuit and conduct the current generated by the photovoltaic module. The junction box needs to be installed after the photovoltaic solar panel is produced.
[0003] Currently, the photovoltaic module junction box vibration feeding devices on the market all have a visual device installed above the vibration plate. The visual device is used to observe whether the photovoltaic module junction box in the vibration plate is facing up or upside down. If it is facing up, the vibration plate will vibrate to turn the photovoltaic module junction box in the vibration plate over so that the front side is facing up, and then the photovoltaic module junction box facing up will be taken out by the robotic arm claw.
[0004] However, the vibration plate flips the photovoltaic module junction box over through vibration, but the flipping effect is unstable. Sometimes it takes a while to vibrate to achieve flipping, which has low production efficiency. At the same time, it is troublesome and time-consuming to remove the photovoltaic module junction box by the robotic arm claw, which further reduces production efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a photovoltaic module junction box vibration feeding assembly and a photovoltaic module production system, so as to solve the technical problems in the prior art that the vibration plate turns over the photovoltaic module junction box by vibration, the turning effect is unstable, and sometimes it takes a period of vibration to turn over, resulting in low production efficiency. At the same time, it is troublesome and time-consuming to take out the photovoltaic module junction box by a mechanical arm claw, which further reduces the production efficiency.
[0006] The utility model provides a photovoltaic module junction box vibration feeding assembly, comprising: a vibration plate, a transition channel and a buffer conveyor line;
[0007] The inner wall of the vibration plate is provided with a spiral riser, and the terminal end of the spiral riser is connected to the buffer conveyor line through the transition channel;
[0008] The vibration plate screens the photovoltaic module junction boxes facing up through the spiral lifting platform, so that the photovoltaic module junction boxes facing up pass through the spiral lifting platform and the transition channel in sequence and enter the cache conveyor line.
[0009] As a further technical solution, along the conveying direction of the cache conveyor line, a first telescopic gear rod and a second telescopic gear rod are sequentially arranged on the cache conveyor line, and the first telescopic gear rod and the second telescopic gear rod are both used to block the photovoltaic module junction box on the cache conveyor line;
[0010] A buffer area is formed between the first telescopic lever and the second telescopic lever, and the buffer area is used to buffer the photovoltaic component junction box.
[0011] As a further technical solution, it also includes a discharge detection sensor, which is arranged at one end of the buffer conveyor line away from the transition material channel.
[0012] As a further technical solution, it also includes an in-place detection sensor, which is arranged on the buffer conveyor line and located between the first telescopic gear rod and the second telescopic gear rod.
[0013] As a further technical solution, it also includes a feed detection sensor, which is arranged at one end of the buffer conveyor line close to the transition channel.
[0014] As a further technical solution, it also includes relatively arranged guide limit plates, and along the conveying direction of the cache conveyor line, the relatively arranged guide limit plates are respectively arranged on both sides of the cache conveyor line.
[0015] As a further technical solution, a protrusion is provided at one end of the guide and limit plate away from the transition channel, and the protrusion is located on the side opposite to the guide and limit plate.
[0016] As a further technical solution, it also includes an installation box, the vibration plate, the transition channel and the buffer conveyor line are all arranged in the installation box, and one end of the buffer conveyor line away from the transition channel extends out of the installation box.
[0017] As a further technical solution, it also includes a material detection sensor, which is arranged above the vibration plate.
[0018] The utility model provides a photovoltaic component production system, which comprises the photovoltaic component junction box vibration feeding component.
[0019] Compared with the prior art, the photovoltaic module junction box vibration feeding assembly and photovoltaic module production system provided by the utility model have the following technical advantages:
[0020] The utility model provides a photovoltaic module junction box vibration feeding assembly, comprising: a vibration plate, a transition material channel and a buffer conveyor line; the inner wall of the vibration plate is provided with a spiral riser, and the terminal of the spiral riser is connected to the buffer conveyor line through the transition material channel; the vibration plate screens the photovoltaic module junction boxes facing up through the spiral riser, so that the photovoltaic module junction boxes facing up can enter the buffer conveyor line through the spiral lifting platform and the transition material channel in turn.
[0021] A spiral ascending platform is arranged on the inner wall of the vibration plate, and the vibration plate can make the photovoltaic module junction box at the bottom rise along the spiral ascending platform when vibrating. Since the front side of the photovoltaic module junction box is uneven but the back side is flat, the photovoltaic module junction box with the front side facing upward can smoothly rise along the spiral ascending platform and enter the cache conveyor line through the transition material channel, while the photovoltaic module junction box with the back side facing upward will automatically fall off during the rising process along the spiral ascending platform, and can smoothly spiral ascending platform when it is facing upward. The photovoltaic module junction boxes with the front side facing upward can be screened by the spiral ascending platform, and the photovoltaic module junction boxes with the front side facing upward can be continuously conveyed by the spiral ascending platform, thereby improving production efficiency, and the structure is simple, and screening is convenient and accurate. At the same time, the photovoltaic module junction boxes with the front side facing upward screened out can enter the cache conveyor line through the transition material channel, and compared with the prior art, there is no need to take them out by a robotic arm claw hand, the structure is simple, and the time consumption is short, thereby improving production efficiency.
[0022] The photovoltaic module production system provided by the utility model includes the above-mentioned photovoltaic module junction box vibration feeding assembly. Therefore, the technical advantages and effects achieved by it include the technical advantages and effects achieved by the above-mentioned photovoltaic module junction box vibration feeding assembly, which will not be elaborated in detail here.
[0023] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A schematic diagram of the installation box structure provided by an embodiment of the utility model;
[0026] Figure 2 A schematic diagram of the structure of a photovoltaic module junction box vibration feeding assembly without an installation box provided by an embodiment of the utility model;
[0027] Figure 3A schematic diagram of the structure of a cache conveyor line provided in an embodiment of the utility model.
[0028] Icons: 1-vibrating plate; 2-transition channel; 3-buffer conveyor line; 4-spiral rising platform; 5-first telescopic lever; 6-second telescopic lever; 7-discharging detection sensor; 8-arrival detection sensor; 9-feeding detection sensor; 10-guide limit plate; 11-protrusion; 12-installation box; 13-material detection sensor. DETAILED DESCRIPTION
[0029] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0033] The present invention will be further described in detail below through specific implementation examples in conjunction with the accompanying drawings.
[0034] Specific structure such as Figures 1 to 3 shown.
[0035] The present embodiment provides a photovoltaic module junction box vibration loading assembly, including: a vibration plate 1, a transition channel 2 and a buffer conveyor line 3; the inner wall of the vibration plate 1 is provided with a spiral rising platform 4, and the terminal of the spiral rising platform 4 is connected to the buffer conveyor line 3 through the transition channel 2; the vibration plate 1 screens the photovoltaic module junction boxes facing up through the spiral rising platform 4, so that the photovoltaic module junction boxes facing up can enter the buffer conveyor line 3 through the spiral lifting platform and the transition channel 2 in turn.
[0036] In this embodiment, a spiral rising platform 4 is provided on the inner wall of the vibration disk 1. When the vibration disk 1 vibrates, the photovoltaic component junction box at the bottom can rise along the spiral rising platform 4. Since the front side of the photovoltaic component junction box is uneven but the back side is flat, the photovoltaic component junction box with the front side facing up can smoothly rise along the spiral rising platform 4 and enter the cache conveyor line 3 through the transition channel 2, while the photovoltaic component junction box with the back side facing up will automatically fall off during the rising process along the spiral rising platform 4 until it can smoothly spirally rise to the platform 4 when it is facing up. The photovoltaic component junction boxes with the front side facing up can be screened by the spiral rising platform 4, and the photovoltaic component junction boxes with the front side facing up can be continuously conveyed by the spiral rising platform 4, thereby improving production efficiency. The structure is simple, and screening is convenient and accurate. At the same time, the photovoltaic component junction boxes with the front side facing up that are screened out can enter the cache conveyor line 3 through the transition channel 2. Compared with the prior art, it does not need to be taken out by a robotic arm claw, the structure is simple, and the time consumption is short, thereby improving production efficiency.
[0037] In this embodiment, there are protective plates on both sides of the transition channel 2, so that the photovoltaic module junction box will not fall off after entering the transition channel 2, and the photovoltaic module junction box can be transported by vibrating the transition channel 2.
[0038] In the optional technical solution of the present embodiment, along the conveying direction of the cache conveyor line 3, a first telescopic gear rod 5 and a second telescopic gear rod 6 are sequentially arranged on the cache conveyor line 3, and the first telescopic gear rod 5 and the second telescopic gear rod 6 are both used to block the photovoltaic module junction box on the cache conveyor line 3; a cache area is formed between the first telescopic gear rod 5 and the second telescopic gear rod 6, and the cache area is used to cache the photovoltaic module junction box.
[0039] In this embodiment, the first telescopic gear rod 5 and the second telescopic gear rod 6 are located between the two ends of the cache conveyor line 3, and the first telescopic gear rod 5 is located above the cache conveyor line 3, and the second telescopic gear rod 6 is located on the side of the cache conveyor line 3. A photovoltaic component junction box is cached in the cache area. When the photovoltaic component junction box at the end of the cache conveyor line 3 is taken away, the second telescopic gear rod 6 retracts to release the photovoltaic component junction box in the cache area, and then extends again. The first telescopic gear rod 5 retracts to allow the next photovoltaic component junction box to enter the cache area and then extends to block the subsequent photovoltaic component junction box from entering the cache area. In this way, there is always only one photovoltaic component junction box at the end of the cache conveyor line 3, avoiding the accumulation of photovoltaic component junction boxes at the end of the cache conveyor line 3.
[0040] The optional technical scheme of this embodiment also includes a discharge detection sensor 7, which is arranged at one end of the buffer conveyor line 3 away from the transition material channel 2 and facing the starting end of the buffer conveyor line 3. The photovoltaic component junction box flowing out of the buffer area gets closer and closer to the discharge detection sensor 7 during the conveying process until the discharge detection sensor 7 senses the photovoltaic component junction box. The buffer area then caches the next photovoltaic component junction box to avoid the next photovoltaic component junction box and the previous one being sent out of the buffer area and resulting in accumulation at the end of the buffer conveyor line 3. When the photovoltaic component junction box sensed by the discharge detection sensor 7 is taken away, the buffer area releases the next photovoltaic component junction box. The setting of the discharge detection sensor 7 effectively ensures that there can only be one photovoltaic component junction box at the end of the buffer conveyor line 3.
[0041] The optional technical solution of this embodiment further includes an in-place detection sensor 8, which is arranged on the buffer conveyor line 3 and located between the first telescopic lever 5 and the second telescopic lever 6. The in-place detection sensor 8 is oriented perpendicular to the conveying direction of the buffer conveyor line 3. When the in-place detection sensor 8 detects that the next photovoltaic module junction box enters the buffer area, the first telescopic lever extends to block the next photovoltaic module junction box from entering, effectively ensuring that there can only be one photovoltaic module junction box in the buffer area.
[0042] The optional technical solution of this embodiment further includes a feed detection sensor 9 , which is arranged at one end of the buffer conveyor line 3 close to the transition channel 2 .
[0043] In this embodiment, the feed detection sensor 9 is located at the starting end of the cache conveyor line 3, and the direction of the feed detection sensor 9 is perpendicular to the conveying direction of the cache conveyor line 3. When there is a photovoltaic component junction box at the starting end of the cache conveyor line 3, the feed detection sensor 9 has a signal. When there is no photovoltaic component junction box at the starting end of the cache conveyor line 3, the feed detection sensor 9 has no signal. At this time, the vibration plate 1 is prompted to continue working and feeding until the vibration plate 1 stops working when the feed detection sensor 9 has a signal. The setting of the feed detection sensor 9 effectively ensures the continuous transportation of the photovoltaic component junction box.
[0044] The optional technical solution of this embodiment further includes relatively arranged guide limit plates 10, and along the conveying direction of the buffer conveyor line 3, the relatively arranged guide limit plates 10 are respectively arranged on both sides of the buffer conveyor line 3. The photovoltaic module junction box is conveyed between the relatively arranged guide limit plates 10 to prevent the photovoltaic module junction box from falling on both sides of the buffer conveyor line 3.
[0045] In the optional technical solution of this embodiment, a projection 11 is provided at one end of the guide limit plate 10 away from the transition channel 2, and the projection 11 is located on the opposite side of the guide limit plate 10. The photovoltaic module junction box flowing out of the buffer area is transported to the projection 11 and blocked, so as to prevent the photovoltaic module junction box from falling at the end of the buffer conveyor line 3. At the same time, a gap is left between the relative projections 11 for the discharge detection sensor 7 to sense, and the relative projections 11 can also prevent the photovoltaic module junction box from hitting the discharge detection sensor 7.
[0046] The optional technical solution of this embodiment further includes an installation box 12, in which the vibration plate 1, the transition channel 2 and the buffer conveyor line 3 are all arranged, and one end of the buffer conveyor line 3 away from the transition channel 2 extends out of the installation box 12. The installation box 12 effectively protects the vibration plate 1, the transition channel 2 and the buffer conveyor line 3 to prevent external influences on their operation.
[0047] The optional technical solution of this embodiment further includes a material detection sensor 13, which is arranged above the vibration plate 1. The material detection sensor 13 is located in the installation box 12, and detects whether there is a photovoltaic module junction box at the bottom of the vibration plate 1 through the material detection sensor 13. If not, the material is fed to the vibration plate 1.
[0048] A photovoltaic module production system provided in this embodiment includes the above-mentioned photovoltaic module junction box vibration feeding assembly. Therefore, the technical advantages and effects achieved by the photovoltaic module production system include the technical advantages and effects achieved by the above-mentioned photovoltaic module junction box vibration feeding assembly, which will not be repeated here.
[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A photovoltaic module junction box vibration feeding assembly, It is characterized in that include: A vibrating plate (1), a transition channel (2) and a buffer conveying line (3); The inner wall of the vibration plate (1) is provided with a spiral rise platform (4), and the terminal end of the spiral rise platform (4) is connected to the buffer conveying line (3) through the transition channel (2); The vibration plate (1) screens the photovoltaic module junction boxes facing upward through the spiral lifting platform (4), so that the photovoltaic module junction boxes facing upward pass through the spiral lifting platform and the transition channel (2) in sequence and enter the buffer conveyor line (3).
2. The photovoltaic module junction box vibration feeding assembly according to claim 1, It is characterized in that Along the conveying direction of the cache conveyor line (3), a first telescopic gear rod (5) and a second telescopic gear rod (6) are sequentially arranged on the cache conveyor line (3), and the first telescopic gear rod (5) and the second telescopic gear rod (6) are both used to block the photovoltaic module junction box on the cache conveyor line (3); A buffer area is formed between the first telescopic lever (5) and the second telescopic lever (6), and the buffer area is used to buffer the photovoltaic module junction box.
3. The photovoltaic module junction box vibration feeding assembly according to claim 2, It is characterized in that It also comprises a discharge detection sensor (7), wherein the discharge detection sensor (7) is arranged at one end of the buffer conveying line (3) away from the transition channel (2).
4. The photovoltaic module junction box vibration feeding assembly according to claim 3, It is characterized in that It also comprises an in-place detection sensor (8), which is arranged on the buffer conveying line (3) and located between the first telescopic gear rod (5) and the second telescopic gear rod (6).
5. The photovoltaic module junction box vibration feeding assembly according to claim 1, It is characterized in that It also comprises a material inlet detection sensor (9), wherein the material inlet detection sensor (9) is arranged at one end of the buffer conveying line (3) close to the transition channel (2).
6. The photovoltaic module junction box vibration feeding assembly according to claim 1, It is characterized in that It also comprises relatively arranged guide limit plates (10), and along the conveying direction of the buffer conveying line (3), the relatively arranged guide limit plates (10) are respectively arranged on both sides of the buffer conveying line (3).
7. The photovoltaic module junction box vibration feeding assembly according to claim 6, It is characterized in that A protrusion (11) is provided at one end of the guide and limit plate (10) away from the transition channel (2), and the protrusion (11) is located on the opposite side of the guide and limit plate (10).
8. The photovoltaic module junction box vibration feeding assembly according to any one of claims 1 to 7, It is characterized in that It also includes an installation box (12), wherein the vibration plate (1), the transition channel (2) and the buffer conveyor line (3) are all arranged in the installation box (12), and one end of the buffer conveyor line (3) away from the transition channel (2) extends out of the installation box (12).
9. The photovoltaic module junction box vibration feeding assembly according to any one of claims 1 to 7, It is characterized in that It also comprises a material detection sensor (13), wherein the material detection sensor (13) is arranged above the vibration plate (1).
10. A photovoltaic module production system, It is characterized in that A photovoltaic module junction box vibration feeding assembly comprising any one of claims 1-9.