Press-fitting machine for polyurethane carrier roller bearing

By adopting structures such as positioning support plates and electric push rods in the roller bearing press, the problems of inaccurate positioning and insufficient safety in the roller bearing press are solved, and higher accuracy and safety are achieved.

CN222176626UActive Publication Date: 2024-12-17刘圣杰
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Patent Information

Application Number
CN202420600845.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-17
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The prior art has problems of inaccurate positioning and insufficient safety in the pressing assembly of roller bearings, resulting in a reduction in the accuracy and safety of pressing.

Method used

A polyurethane roller bearing pressing machine is designed, which adopts structures such as positioning support plates, electric push rods, positioning blocks, positioning bottom cotton blocks and metal protective frames to achieve accurate positioning and safety protection of roller bearings to prevent flying out damage.

Benefits of technology

It improves the precision and safety of the pressing roller bearings, ensuring the stability of the pressing process and the safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of carrier roller bearing press-fitting, and particularly relates to a polyurethane carrier roller bearing press-fitting machine which comprises a press-fitting box and further comprises positioning supporting plates fixedly installed in the press-fitting box, electric push rods fixedly installed between the positioning supporting plates, positioning blocks fixedly installed at the output ends of the electric push rods, and the positioning blocks are fixedly installed at the output ends of the electric push rods. Positioning bottom cotton blocks are fixedly installed between the positioning blocks, positioning side cotton blocks are fixedly installed between the positioning bottom cotton blocks, a metal protection frame is fixedly installed between the positioning supporting plates, the positioning supporting plates on the two sides are fixedly installed, and then an electric push rod is used for driving the positioning blocks to fix and position a carrier roller bearing. And then the carrier roller bearing is clamped and positioned through the positioning bottom cotton block and the positioning side cotton blocks, positioning press fitting can be conducted on the carrier roller bearing, the situation that alignment does not occur easily when the carrier roller bearing is subjected to press fitting is avoided, and therefore the positioning press fitting accuracy of the carrier roller bearing is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of roller bearing press-fitting, in particular to a polyurethane roller bearing press-fitting machine. Background Art

[0002] Rollers are important parts of belt conveyors. There are many types and large quantities of them, including polyurethane rollers, which account for 35% of the total cost of a belt conveyor and produce more than 70% of the resistance. Therefore, the quality of rollers is particularly important. The function of rollers is to support the weight of the conveyor belt and materials. The operation of rollers must be flexible and reliable. It can be seen that the role of their bearings is particularly important. Reducing the friction between the conveyor belt and the rollers plays a key role in the life of the conveyor belt, which accounts for more than 25% of the total cost of the conveyor. The friction between the conveyor belt and the roller drives the roller drum, bearing seat, bearing outer ring and sealing ring to rotate, and the conveyor belt and the roller realize the transmission of logistics together. Here, the inner ring of the bearing needs to have an interference fit with the roller shaft to ensure that the outer ring of the bearing and the roller drum, bearing seat and sealing ring can rotate relative to the roller shaft with low resistance. Generally, rollers are mass-produced, and manual press-fitting of bearings is inefficient and labor-intensive. Especially for longer rollers, since the roller shaft is also longer, manual press-fitting of bearings is more complicated and the press-fitting effect is not good. A press-fitting device that can replace manual work is needed to press the bearings on both ends of the roller shaft easily, efficiently and with high quality.

[0003] For example, the Chinese patent with publication number CN206140088U discloses a polyurethane roller bearing press machine, including a frame, a hydraulic cylinder installed on the top of the frame, a press platform, and a control console arranged on the side of the frame, characterized in that: the frame is evenly provided with support rods in the vertical direction, the press platform is movably placed on the support rods, a movable press block for positioning the roller shaft is arranged on the press platform, a top block is arranged at the end of the hydraulic rod in the hydraulic cylinder, and the top block corresponds to the press block, a circular roller groove corresponding to the top block is arranged on the press block, and a raised circular ring is arranged at the bottom of the circular roller groove

[0004] Shaped top ring.

[0005] The patent has the following problems:

[0006] In the prior art documents, it is not convenient to position and press the roller bearings during use. When the roller bearings are pressed, misalignment may occur, resulting in press-fitting errors, thereby reducing the accuracy of the positioning and press-fitting of the roller bearings. In addition, in the prior art documents, it is not convenient to protect the roller bearings during press-fitting. When the roller bearings are pressed, the roller bearings may accidentally fly out, thereby reducing the safety of the roller bearing press-fitting. In view of this, we propose a polyurethane roller bearing press-fitting machine. Utility Model Content

[0007] The purpose of the utility model is to provide a polyurethane roller bearing press-fitting machine in view of the above-mentioned technical problems, so as to achieve the effect of improving the accuracy of roller bearing press-fitting and the effect of improving the safety of roller bearing press-fitting.

[0008] In view of this, the utility model provides a polyurethane roller bearing press machine, including a press box, and also includes: positioning support plates are fixedly installed inside the press box, electric push rods are fixedly installed between the positioning support plates, positioning blocks are fixedly installed at the output ends of the electric push rods, positioning bottom cotton blocks are fixedly installed between the positioning blocks, positioning side cotton blocks are fixedly installed between the positioning bottom cotton blocks, a metal protective frame is fixedly installed between the positioning support plates, a rubber protective frame is fixedly installed inside the metal protective frame, and protective frame mounting holes are penetrated on both sides of the metal protective frame and the rubber protective frame.

[0009] Based on the above structure, it is fixedly installed through the positioning support plates on both sides, and then the electric push rod is used to drive the positioning block to fix the roller bearing shaft, and then the positioning bottom cotton block and the positioning side cotton block are used to clamp and position the roller bearing, so that the roller bearing can be positioned and pressed, thereby improving the accuracy of the positioning and pressing of the roller bearing, and then the metal protection frame and the rubber protection frame are used for protection, and then the protection frame mounting hole is used to facilitate the electric push rod to move and translate, which can provide protection when the roller bearing is pressed, and the roller bearing may fly out when it is pressed, thereby improving the safety of pressing the roller bearing.

[0010] Preferably, a protective door strip is movably installed on the surface of the press box through a hinge, a working box is fixedly installed on the top of the press box, a connecting support plate is fixedly installed on the bottom of the press box, a press groove is provided through the top of the press box, a press bottom plate is fixedly installed at the bottom end of the press box, and a press support plate is fixedly installed on the top of the press bottom plate.

[0011] Preferably, a tempered glass door is fixedly mounted on one side of the protective door slat, and a protective handle is fixedly mounted on the surface of the tempered glass door.

[0012] Preferably, heat sinks are installed on both sides of the working box, a press cylinder is installed on the bottom end of the working box, a press block is fixedly installed on the output end of the press cylinder, and a press buffer pad is fixedly installed on the bottom of the press block.

[0013] Preferably, an expansion work plate is fixedly installed on the surface of the connecting support plate, a work anti-slip pad is fixedly installed on the top of the expansion work plate, an operation support plate is fixedly installed on one side of the connecting support plate, a power socket is fixedly installed on the top of the operation support plate, a control button is fixedly installed on the top of the power socket, and a support box is fixedly installed on the bottom of the connecting support plate.

[0014] Preferably, a storage door is movably installed on the surface of the support box via a hinge, a storage handle is fixedly installed on the surface of the storage door, a support partition is fixedly installed inside the support box, a storage box is fixedly installed on one side of the support box, a storage partition board is fixedly installed inside the storage box, and a support base plate is fixedly installed on the bottom of the support box.

[0015] Preferably, a support frame is fixedly installed on the top of the support base plate, a movable base plate is fixedly installed on the bottom of the support base plate, universal wheels are fixedly installed on the bottom of the movable base plate, a push-pull adjustment strip is fixedly installed on the top of the movable base plate, and a push-pull armrest is fixedly installed on the top of the push-pull adjustment strip.

[0016] The beneficial effects of the utility model are:

[0017] 1. The polyurethane roller bearing press machine is fixedly installed through the positioning support plates on both sides, and then uses the electric push rod to drive the positioning block to fix the roller bearing shaft, and then uses the positioning bottom cotton block and the positioning side cotton block to clamp and position the roller bearing. The roller bearing can be positioned and press-fitted, and it is not easy to have misalignment when pressing the roller bearing, thereby improving the accuracy of the positioning and pressing of the roller bearing.

[0018] 2. The polyurethane roller bearing press machine is protected by a metal protection frame and a rubber protection frame, and then the mounting holes of the protection frame are used to facilitate the electric push rod to move and translate, so that the roller bearing can be protected when being press-fitted. The roller bearing may fly out during press-fitting, causing damage to the equipment, thereby improving the safety of press-fitting the roller bearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is an overall three-dimensional diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the utility model;

[0021] Figure 3 It is a partial three-dimensional diagram of the positioning support plate in the utility model;

[0022] Figure 4 It is a partial three-dimensional diagram of the metal protection frame in the utility model;

[0023] Figure 5 It is a schematic diagram of the partial structure of the working box in the utility model;

[0024] Figure 6 It is a partial three-dimensional diagram of the supporting base plate in the utility model.

[0025] The symbols in the figure are:

[0026] 1. Support bottom plate; 101. Support frame; 2. Mobile bottom plate; 201. Universal wheel; 202. Push-pull adjustment strip; 203. Push-pull armrest; 3. Support box; 301. Support partition; 4. Storage box; 401. Storage partition board; 5. Storage door; 501. Storage handle; 6. Connecting support plate; 601. Expanded work board; 602. Work anti-slip mat; 7. Press box; 701. Press bottom plate; 702. Press support plate; 703. Press slot; 8. Protective door strip; 801. Tempered Glass door; 802, protective handle; 9, working box; 901, heat sink; 902, press-fit cylinder; 903, press-fit block; 904, press-fit buffer pad; 10, metal protective frame; 1001, rubber protective frame; 1002, protective frame mounting hole; 11, positioning support plate; 1101, electric push rod; 1102, positioning block; 1103, positioning bottom cotton block; 1104, positioning side cotton block; 12, operation support plate; 1201, control button; 1202, power jack. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The present application embodiment discloses a polyurethane roller bearing press machine. Figure 1-Figure 6 , including a press box 7, and also including: a positioning support plate 11 is fixedly installed inside the press box 7, an electric push rod 1101 is fixedly installed between the positioning support plates 11, a positioning block 1102 is fixedly installed at the output end of the electric push rod 1101, a positioning bottom cotton block 1103 is fixedly installed between the positioning blocks 1102, a positioning side cotton block 1104 is fixedly installed between the positioning bottom cotton blocks 1103, a metal protective frame 10 is fixedly installed between the positioning support plates 11, a rubber protective frame 1001 is fixedly installed inside the metal protective frame 10, and protective frame mounting holes 1002 are penetrated on both sides of the metal protective frame 10 and the rubber protective frame 1001.

[0029] Based on the above structure, it is fixedly installed through the positioning support plates 11 on both sides, and then the electric push rod 1101 is used to drive the positioning block 1102 to fix and position the roller bearing shaft, and then the positioning bottom cotton block 1103 and the positioning side cotton block 1104 are used to clamp and position the roller bearing, so that the roller bearing can be positioned and pressed, and it is not easy to misalign when pressing the roller bearing, thereby improving the accuracy of the positioning and pressing of the roller bearing, and then the metal protection frame 10 and the rubber protection frame 1001 are used for protection, and then the protection frame mounting hole 1002 is used to facilitate the electric push rod 1101 to move and translate, which can provide protection when pressing the roller bearing. The roller bearing may fly out when pressing, causing damage to the equipment, thereby improving the safety of pressing the roller bearing.

[0030] In one of the embodiments, a protective door strip 8 is movably installed on the surface of the press box 7 through a hinge, a working box 9 is fixedly installed on the top of the press box 7, a connecting support plate 6 is fixedly installed on the bottom of the press box 7, a press groove 703 is provided through the top of the press box 7, a press bottom plate 701 is fixedly installed at the bottom end of the press box 7, and a press support plate 702 is fixedly installed on the top of the press bottom plate 701.

[0031] Specifically, a connecting support plate 6 is fixedly installed at the bottom of the press box 7, a press slot 703 is penetrated through the top of the press box 7, a press bottom plate 701 is fixedly installed at the bottom end inside the press box 7, and a press support plate 702 is fixedly installed on the top of the press bottom plate 701.

[0032] In this embodiment, the bottom pressing plate 701 and the support pressing plate 702 can be used to facilitate the placement of the roller bearing, thereby facilitating press-fitting.

[0033] In one embodiment, a tempered glass door 801 is fixedly installed on one side of the protective door strip 8 , and a protective handle 802 is fixedly installed on the surface of the tempered glass door 801 .

[0034] Specifically, a tempered glass door 801 is fixedly installed on one side of the protective door strip 8 , and a protective handle 802 is fixedly installed on the surface of the tempered glass door 801 .

[0035] In this embodiment, the protective handle 802 can be used to pull the protective door strip 8 and the tempered glass door 801 to open and close, and then the tempered glass door 801 can be used to conveniently protect the roller bearing during press-fitting, thereby improving the safety of press-fitting.

[0036] In one embodiment, heat sinks 901 are installed through both sides of the working box 9, a pressing cylinder 902 is installed through the bottom end of the working box 9, a pressing block 903 is fixedly installed at the output end of the pressing cylinder 902, and a pressing buffer pad 904 is fixedly installed at the bottom of the pressing block 903.

[0037] Specifically, heat sinks 901 are installed on both sides of the working box 9, a press-fitting cylinder 902 is installed on the bottom end of the working box 9, a press-fitting block 903 is fixedly installed on the output end of the press-fitting cylinder 902, and a press-fitting buffer pad 904 is fixedly installed on the bottom of the press-fitting block 903.

[0038] In this embodiment, the roller bearing can be press-fitted using the press-fitting cylinder 902, and then press-fitted using the press-fitting block 903 and the press-fitting buffer pad 904, and then the heat dissipation plate 901 is used to dissipate the heat of the press-fitting cylinder 902, thereby improving the stability of the press-fitting.

[0039] In one embodiment, an expansion work plate 601 is fixedly installed on the surface of the connecting support plate 6, a work anti-slip pad 602 is fixedly installed on the top of the expansion work plate 601, an operation support plate 12 is fixedly installed on one side of the connecting support plate 6, a power socket 1202 is fixedly installed on the top of the operation support plate 12, a control button 1201 is fixedly installed on the top of the power socket 1202, and a support box 3 is fixedly installed on the bottom of the connecting support plate 6.

[0040] Specifically, an expansion work plate 601 is fixedly installed on the surface of the connecting support plate 6, a work anti-slip pad 602 is fixedly installed on the top of the expansion work plate 601, an operation support plate 12 is fixedly installed on one side of the connecting support plate 6, a power socket 1202 is fixedly installed on the top of the operation support plate 12, a control button 1201 is fixedly installed on the top of the power socket 1202, and a support box 3 is fixedly installed on the bottom of the connecting support plate 6.

[0041] In this embodiment, the extended work plate 601 and the anti-slip work pad 602 can be used to facilitate the user to perform placement operations, and then the control button 1201 is used to control the switch of the electrical equipment, and then the power socket 1202 is used to provide power to the electrical equipment, so that the equipment can be used stably, the pressing cylinder 902 is electrically connected to the control button 1201 through a wire, the electric push rod 1101 is electrically connected to the control button 1201 through a wire, the control button 1201 is electrically connected to the power socket 1202 through a wire, and the power socket 1202 is electrically connected to an external power supply through a wire.

[0042] In one of the embodiments, a storage door 5 is movably installed on the surface of the support box 3 via a hinge, a storage handle 501 is fixedly installed on the surface of the storage door 5, a support partition 301 is fixedly installed inside the support box 3, a storage box 4 is fixedly installed on one side of the support box 3, a storage partition board 401 is fixedly installed inside the storage box 4, and a support base plate 1 is fixedly installed on the bottom of the support box 3.

[0043] Specifically, a storage door 5 is movably installed on the surface of the support box 3 through a hinge, a storage handle 501 is fixedly installed on the surface of the storage door 5, a support partition 301 is fixedly installed inside the support box 3, a storage box 4 is fixedly installed on one side of the support box 3, a storage partition board 401 is fixedly installed inside the storage box 4, and a support base plate 1 is fixedly installed on the bottom of the support box 3.

[0044] In this embodiment, the supporting box 3 can be used to store the components, and then the storage box 4 can be used to store the rollers, thereby improving the convenience of equipment storage.

[0045] In one of the embodiments, a support frame 101 is fixedly installed on the top of the support base plate 1, a movable base plate 2 is fixedly installed on the bottom of the support base plate 1, a universal wheel 201 is fixedly installed on the bottom of the movable base plate 2, a push-pull adjustment strip 202 is fixedly installed on the top of the movable base plate 2, and a push-pull armrest 203 is fixedly installed on the top of the push-pull adjustment strip 202.

[0046] Specifically, a support frame 101 is fixedly installed on the top of the support base plate 1, a movable base plate 2 is fixedly installed on the bottom of the support base plate 1, a universal wheel 201 is fixedly installed on the bottom of the movable base plate 2, a push-pull adjustment strip 202 is fixedly installed on the top of the movable base plate 2, and a push-pull armrest 203 is fixedly installed on the top of the push-pull adjustment strip 202.

[0047] In this embodiment, the device can be supported by the support base plate 1 and the support frame 101, and then the push-pull armrest 203 and the universal wheel 201 are used to move the device, thereby improving the convenience of using the device.

[0048] When in use, a polyurethane roller bearing press machine of the present embodiment is fixedly installed by the positioning support plates 11 on both sides, and then the electric push rod 1101 is used to drive the positioning block 1102 to fix and position the roller bearing shaft, and then the positioning bottom cotton block 1103 and the positioning side cotton block 1104 are used to clamp and position the roller bearing, so that the roller bearing can be positioned and press-fitted, and it is not easy to be misaligned when press-fitting the roller bearing, thereby improving the accuracy of the positioning and press-fitting of the roller bearing, and then the metal protection frame 10 and the rubber protection frame 1001 are used for protection, and then the protection frame mounting hole 1002 is used to facilitate the electric push rod 1101 to move and translate, so that the roller bearing can be protected when press-fitting, and the roller bearing may fly out when press-fitting, causing damage to the equipment, thereby improving the safety of press-fitting the roller bearing, and then the bottom plate 701 and the pressure support plate 702 are used to facilitate the roller The bearing is placed to facilitate press-fitting, and then the protective handle 802 is used to pull the protective door strip 8 and the tempered glass door 801 to open and close, and then the tempered glass door 801 is used to protect the roller bearing during press-fitting, thereby improving the safety of press-fitting, and then the press-fitting cylinder 902 is used to press-fit the roller bearing, and then the press-fitting block 903 and the press-fitting buffer pad 904 are used for press-fitting, and then the heat sink 901 is used to dissipate the heat of the press-fitting cylinder 902, thereby improving the stability of press-fitting, and then the extended work plate 601 and the work anti-slip pad 602 are used to facilitate the placement operation of the user, and then the control button 1201 is used to switch the electrical equipment, and then the power jack 1202 is used to provide power to the electrical equipment, so that the equipment can be used stably, and then the support box 3 is used to store the components, and then the storage box 4 is used to store the rollers, thereby improving the convenience of equipment storage.

[0049] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A polyurethane roller bearing press machine, comprising a press box (7), characterized in that: Also includes: The interior of the press box (7) is fixedly installed with a positioning support plate (11), between the positioning support plates (11) are fixedly installed electric push rods (1101), the output ends of the electric push rods (1101) are fixedly installed with positioning blocks (1102), between the positioning blocks (1102) are fixedly installed positioning bottom cotton blocks (1103), between the positioning bottom cotton blocks (1103) are fixedly installed positioning side cotton blocks (1104), between the positioning support plates (11) are fixedly installed metal protection frames (10), inside the metal protection frames (10) are fixedly installed a rubber protection frame (1001), and both sides of the metal protection frames (10) and the rubber protection frames (1001) are penetrated with protection frame installation holes (1002).

2. The polyurethane roller bearing press machine according to claim 1, characterized in that: The surface of the press box (7) is movably provided with a protective door strip (8) via a hinge, the top of the press box (7) is fixedly provided with a working box (9), the bottom of the press box (7) is fixedly provided with a connecting support plate (6), the top of the press box (7) is provided with a press groove (703) running through it, the bottom end of the press box (7) is fixedly provided with a press bottom plate (701), and the top of the press bottom plate (701) is fixedly provided with a press support plate (702).

3. The polyurethane roller bearing press machine according to claim 2, characterized in that: A tempered glass door (801) is fixedly mounted on one side of the protective door strip (8), and a protective handle (802) is fixedly mounted on the surface of the tempered glass door (801).

4. The polyurethane roller bearing press machine according to claim 2, characterized in that: Both sides of the working box (9) are penetrated with heat dissipation plates (901), the bottom end of the working box (9) is penetrated with a press-fitting cylinder (902), the output end of the press-fitting cylinder (902) is fixedly mounted with a press-fitting block (903), and the bottom of the press-fitting block (903) is fixedly mounted with a press-fitting buffer pad (904).

5. The polyurethane roller bearing press machine according to claim 2, characterized in that: An expansion work plate (601) is fixedly mounted on the surface of the connection support plate (6), a work anti-slip pad (602) is fixedly mounted on the top of the expansion work plate (601), an operation support plate (12) is fixedly mounted on one side of the connection support plate (6), a power socket (1202) is fixedly mounted on the top of the operation support plate (12), a control button (1201) is fixedly mounted on the top of the power socket (1202), and a support box (3) is fixedly mounted on the bottom of the connection support plate (6).

6. The polyurethane roller bearing press assembly machine according to claim 5, characterized in that: The surface of the support box (3) is movably mounted with a storage door (5) via a hinge, the surface of the storage door (5) is fixedly mounted with a storage handle (501), the interior of the support box (3) is fixedly mounted with a support partition (301), a storage box (4) is fixedly mounted on one side of the support box (3), the interior of the storage box (4) is fixedly mounted with a storage partition board (401), and the bottom of the support box (3) is fixedly mounted with a support base plate (1).

7. The polyurethane roller bearing press assembly machine according to claim 6, characterized in that: A support frame (101) is fixedly installed on the top of the support base plate (1), a movable base plate (2) is fixedly installed on the bottom of the support base plate (1), a universal wheel (201) is fixedly installed on the bottom of the movable base plate (2), a push-pull adjustment strip (202) is fixedly installed on the top of the movable base plate (2), and a push-pull handrail (203) is fixedly installed on the top of the push-pull adjustment strip (202).

Citation Information

Patent Citations

  • Polyurethane bearing roller bearing press fit device

    CN206140088U