Classification recovery equipment electrical control system and classification recovery equipment

Abstract

The utility model relates to the technical field of resource recovery, and provides a classified recovery equipment electrical control system and classified recovery equipment. The electrical control system comprises a main controller, a sensing assembly, an execution assembly and a plurality of switching assemblies. The classified recycling equipment comprises a plurality of recycling boxes; the main controller is electrically connected with the multiple switching assemblies, and the multiple switching assemblies are arranged in the multiple recycling boxes correspondingly. The sensing assembly comprises a plurality of groups of sensing units, and the plurality of groups of sensing units are respectively arranged in the plurality of recycling boxes; the execution assembly comprises a plurality of execution units, and the execution units are arranged in the recycling bins correspondingly; and each group of sensing units and each group of execution units are electrically connected with the main controller through the switching assembly. According to the utility model, integration and modularization of related functions of a single recycling box are realized, layout of the whole electrical control system is simplified, upgrading and maintenance of each recycling box are facilitated, flexibility and expandability are good, the system can adapt to variable recycling scenes, and upgrading and maintenance cost of the system is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of resource recovery, in particular to an electrical control system for classified recovery equipment and the classified recovery equipment. Background Art

[0002] With the development of science and technology and the enhancement of environmental protection awareness, intelligent recycling equipment plays an increasingly important role in resource recovery, waste classification and environmental protection, especially the classified recycling and treatment of waste such as cardboard, plastic bottles, fabrics, and electronic products. It can improve the resource value and economic value of waste, reduce the amount of waste processed and the use of processing equipment, reduce processing costs, and reduce the consumption of land resources.

[0003] In actual applications, it is found that the electronic control system of existing recycling equipment has a complex structure, poor flexibility and scalability, is difficult to adapt to changing recycling scenarios, and poses great challenges in upgrading and maintenance. Utility Model Content

[0004] The utility model provides an electrical control system for classified recycling equipment and classified recycling equipment, which are used to at least solve or improve the problems of unreasonable design of the electrical control system of the existing classified recycling equipment and poor flexibility and scalability.

[0005] In a first aspect, the utility model provides an electrical control system for a classification and recycling device, comprising: a main controller, a sensing component, an execution component, and a plurality of switching components; the classification and recycling device comprises a plurality of recycling bins;

[0006] The main controller is electrically connected to the plurality of adapter components respectively, and the plurality of adapter components are respectively configured to be arranged on a plurality of recycling boxes;

[0007] The sensing assembly includes multiple groups of sensing units, and the multiple groups of sensing units are respectively configured to be arranged on multiple recycling boxes;

[0008] The execution component includes multiple groups of execution units, and the multiple groups of execution units are respectively configured to be arranged on multiple recycling boxes;

[0009] Wherein, each group of the sensing units and each group of the execution units are electrically connected to the main controller via the adapter assembly on the recycling box.

[0010] According to an electrical control system for classified recycling equipment provided by the utility model, the adapter assembly includes a first type interface, a second type interface and a bus bundle interface;

[0011] The first type interface and the second type interface are electrically connected to the bus bundle interface respectively, and the bus bundle interface is electrically connected to the main controller through a wiring harness;

[0012] The first type of interface is electrically connected to the sensing unit, and the second type of interface is electrically connected to the execution unit.

[0013] According to an electrical control system for classified recycling equipment provided by the utility model, the electrical control system further comprises: a power management component, the main controller and the power management component are electrically connected;

[0014] The adapter component also includes a third type of interface, which is electrically connected to the bus bundle interface; the bus bundle interface is electrically connected to the main controller and the power management component respectively through the wiring harness; the third type of interface is used to electrically connect to the sensing unit or the execution unit.

[0015] According to an electrical control system for classified recycling equipment provided by the present utility model, the electrical control system further comprises: a plurality of sub-controllers, wherein the plurality of sub-controllers are respectively configured to be arranged on a plurality of recycling bins;

[0016] The bus harness interface is electrically connected to the sub-controller via a first harness, and the sub-controller is electrically connected to the main controller via a second harness.

[0017] According to an electrical control system for classified recycling equipment provided by the utility model, the electrical control system further includes a human-computer interaction module, and the human-computer interaction module is electrically connected to the main controller.

[0018] According to an electrical control system for classified recycling equipment provided by the utility model, the electrical control system further includes a communication module, the communication module is electrically connected to the main controller, and the communication module is configured to communicate with a terminal device.

[0019] According to an electrical control system for classified recycling equipment provided by the utility model, the sensing unit includes a standard sensing unit and an optional sensing unit;

[0020] The standard sensing unit includes an internal monitor, an overflow sensor, an anti-pinch sensor and a weighing sensor; the optional sensing unit includes at least one of a counting sensor, a zero position sensor, a limit sensor and an ultrasonic sensor.

[0021] According to an electrical control system for classified recycling equipment provided by the utility model, the sensor assembly further includes a plurality of public sensor units;

[0022] The plurality of common sensing units include at least one of a positioning module, an external monitor, a barcode scanner, a card reader, a fingerprint identifier, an ID card identifier, a temperature sensor, a humidity sensor, and a smoke alarm.

[0023] According to the electrical control system of a classification recycling equipment provided by the utility model, the execution unit includes a standard execution unit and an optional execution unit;

[0024] The standard execution unit includes an internal lighting, an external lighting, a door opening mechanism and an integrated electronic lock; the optional execution unit includes at least one of an automatic fire extinguishing device, a shearing mechanism, a puncturing mechanism and a compression mechanism.

[0025] In a second aspect, the present invention further provides a classification recycling device, comprising: a plurality of recycling boxes and an electrical control system for the classification recycling device as described in any one of the above items, which is arranged in the plurality of recycling boxes.

[0026] The electrical control system and the classified recycling equipment provided by the utility model are such that, by arranging a transfer component on each recycling box, the transfer component is connected to a group of sensor units and a group of execution units matched with each recycling box. Only the main controller needs to be connected to the transfer component on each recycling box to obtain the sensor information of each recycling box and control the working status of the corresponding recycling box. This design realizes the integration and modularization of the relevant functions of a single recycling box, simplifies the layout of the entire electrical control system, and is convenient for upgrading and maintaining each recycling box in actual application. It has good flexibility and scalability, can adapt to changing recycling scenarios, and reduces the cost of system upgrade and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0028] Figure 1 This is a schematic diagram of the structure of the electrical control system of the classification recycling equipment provided by the present invention relative to multiple recycling bins;

[0029] Figure 2 This is a schematic diagram of the distribution of various interfaces on the adapter assembly provided by the present utility model;

[0030] Figure 3 This is a schematic diagram of the structure of the power management component provided by the utility model distributing power to each recycling bin;

[0031] Figure 4 This is a schematic diagram of classifying sensor components provided by the present invention;

[0032] Figure 5This is a schematic diagram for classifying execution components provided by the present invention;

[0033] Figure 6 This is a schematic diagram of the structure in which the main controller provided by the present invention is communicated with the sensing component and the execution component respectively;

[0034] Reference numerals:

[0035] 1. Human-computer interaction module; 2. Main controller; 3. Power management component; 4. Communication module; 5. Adapter component; 51. First-class interface; 52. Second-class interface; 53. Bus bundle interface; 54. Third-class interface; 6. Sensor component; 61. Standard sensor unit; 62. Optional sensor unit; 63. Public sensor unit; 7. Execution component; 71. Standard execution unit; 72. Optional execution unit. DETAILED DESCRIPTION

[0036] To make the purpose, technical solutions, and advantages of the present invention more clear, the following will be combined with the accompanying drawings to clearly and completely describe the technical solutions of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0037] The following combination Figures 1-6 , the electrical control system of the classified recycling equipment and the classified recycling equipment provided by the embodiment of the utility model are described in detail through specific embodiments and their application scenarios.

[0038] In the first aspect, Figure 1 As shown, the utility model provides an electrical control system for a classification recycling device, comprising: a main controller 2, a sensor component 6, an execution component 7 and a plurality of adapter components 5; the classification recycling device comprises a plurality of recycling bins;

[0039] The main controller 2 is electrically connected to the plurality of adapter components 5, and the plurality of adapter components 5 are respectively configured to be arranged on the plurality of recycling boxes;

[0040] The sensing assembly 6 includes a plurality of sensing units, and the plurality of sensing units are respectively configured to be disposed on a plurality of recycling bins;

[0041] The execution component 7 includes multiple groups of execution units, and the multiple groups of execution units are respectively configured to be arranged on multiple recycling boxes;

[0042] Each group of sensor units and each group of execution units are electrically connected to the main controller 2 via the adapter component 5 on the recycling box.

[0043] It is understood that the classified recycling equipment is equipped with multiple recycling bins, such as Recycling Bin 1, Recycling Bin 2, ... Recycling Bin N; these multiple recycling bins are arranged side by side, each used to collect different types of recyclables, such as electronic products, cardboard boxes, plastic bottles, and other waste. Each recycling bin can be movably mounted on the ground via a walking mechanism or fixedly placed on the ground. Furthermore, the main controller 2, as the core of the electrical control system, can be constructed using a dual microcontroller based on the RK3568 and STM32. It is responsible for coordinating the work of various modules, processing the sensor data fed back by the sensor units on each recycling bin, and outputting control instructions to the execution units on the corresponding recycling bins to complete resource recovery operations through the corresponding recycling bins.

[0044] At the same time, when there are multiple recycling boxes, multiple adapter components 5 and recycling boxes are provided in a one-to-one correspondence. The adapter component 5 serves as an important hub connecting the main controller 2 with the sensor units and execution units on each recycling box. A stable and reliable communication connection can be established between the adapter component 5 and the main controller 2 through a wiring harness. When the number of recycling boxes needs to be increased or decreased, the electrical connection only needs to increase the wiring harness and adapter component 5 corresponding to each recycling box, and will not affect the operation of other boxes.

[0045] The plurality of adapter assemblies 5 are arranged one-to-one with the plurality of recycling bins, the plurality of sensor units are arranged one-to-one with the plurality of recycling bins, and the plurality of execution units are arranged one-to-one with the plurality of recycling bins. In other words, each recycling bin is equipped with an adapter assemblies 5, a set of sensor units, and a set of execution units connected to the adapter assemblies 5.

[0046] A set of sensor units is configured on each recycling bin, including but not limited to visual sensors, electronic scale sensors, infrared sensors, ultrasonic sensors, counting sensors, etc., which are used to collect system information and identify target items.

[0047] A set of execution units is configured on each recycling bin, including but not limited to a conveyor belt, a push rod mechanism, a shearing mechanism, a compression mechanism, a puncturing mechanism, etc., which are used to realize functions such as automatic shearing of cardboard, puncturing and compression of plastic bottles, and automatic compression of overflowing recycling bins.

[0048] As can be seen from the above, by setting an adapter component 5 on each recycling box and connecting the adapter component 5 with a group of sensor units and a group of execution units provided on each recycling box, it is only necessary to connect the main controller 2 with the adapter component 5 on each recycling box to obtain the sensor information of each recycling box and control the working status of the corresponding recycling box; this design realizes the integration and modularization of the relevant functions of a single recycling box, simplifies the layout of the entire electrical control system, facilitates the upgrade and maintenance of each recycling box in actual application, has good flexibility and scalability, can adapt to changing recycling scenarios, and reduces the system upgrade and maintenance costs.

[0049] In some embodiments, as Figure 1 and Figure 2 As shown, the adapter assembly 5 includes a first type interface 51, a second type interface 52 and a bus bundle interface 53;

[0050] The first type interface 51 and the second type interface 52 are electrically connected to the bus bundle interface 53 respectively, and the bus bundle interface 53 is electrically connected to the main controller 2 through the wiring harness; the first type interface 51 is electrically connected to the sensing unit, and the second type interface 52 is electrically connected to the execution unit.

[0051] It can be understood that the adapter assembly 5 has a box body, and the first type interface 51, the second type interface 52 and the bus bundle interface 53 are respectively arranged in the box body. There are multiple first type interfaces 51 and second type interfaces 52, and both can be configured as aviation plugs or onboard connection plugs.

[0052] Depending on the type of the sensing unit, the first type interface 51 may be an anti-pinch sensor interface, an overflow sensor interface, an internal monitoring interface, an electronic scale interface, a limit sensor interface, an ultrasonic sensor interface, a counting sensor interface, etc.

[0053] Depending on the type of execution unit and to meet the control requirements of each execution unit, the second type interface 52 can be an internal lighting interface, an external lighting interface, an electronic lock interface, an RS485 communication interface, a CAN communication interface, a USB interface, etc.

[0054] Among them, the number of sensing units can be expanded according to different functions. The same sensors of different recycling bins use the same interface and pin definition. The bus bundle interface 53 connected to the main controller 2 uses a unified standardized pin definition. The communication interface is not limited to RS485 communication interface, CAN communication interface and USB interface, but can also be RS232 interface, RS422 interface or Ethernet interface.

[0055] In some embodiments, as Figure 2 and Figure 3As shown, the electrical control system also includes: a power management component 3, the main controller 2 and the power management component 3 are electrically connected; the adapter component 5 also includes a third type interface 54, the third type interface 54 and the bus bundle interface 53 are electrically connected; the bus bundle interface 53 is electrically connected to the main controller 2 and the power management component 3 through a wiring harness; the third type interface 54 is used to electrically connect to the sensor unit or the execution unit.

[0056] It is understandable that the power management component 3 is an important part of the entire electrical control system. It not only ensures the stable operation of the entire system, but also helps to improve energy efficiency and system safety. Its role is mainly reflected in the following aspects:

[0057] (1) Voltage Regulation: The power management component 3 can adjust and stabilize the supply voltage according to the system's operating requirements. The power management component 3 can provide a constant voltage output through a DC-DC buck-boost converter.

[0058] (2) Energy efficiency: By performing intelligent power management under the control of the main controller 2, energy consumption is optimized and energy efficiency is improved.

[0059] (3) Fault protection: The power management component 3 usually has protection functions such as overcurrent, overvoltage, and short circuit, which can quickly cut off the power supply under abnormal conditions to protect the circuits and components from damage.

[0060] (4) System stability: The power management component 3 ensures that the system can obtain a stable power supply under various working conditions, thereby ensuring the stable operation of the system and reducing system crashes or performance degradation caused by power problems.

[0061] like Figure 3 As shown, the power management component 3 distributes power to each recycling bin. For example, the power management component 3 includes a power distribution unit for bin 1, a power distribution unit for bin 2, ..., and a power distribution unit for bin N. These power distribution units distribute power to recycling bin 1, recycling bin 2, ..., and recycling bin N in a one-to-one correspondence.

[0062] Among them, for each adapter component 5, each third type interface 54 includes a DC12V power supply interface and a DC24V power supply interface, and the third type interface 54 can adopt an aviation plug or an onboard connection plug.

[0063] In some embodiments, the electrical control system also includes: multiple sub-controllers, which are respectively configured to be installed on multiple recycling boxes; the bus harness interface 53 is electrically connected to the sub-controller through a first wiring harness, and the sub-controller is electrically connected to the main controller 2 through a second wiring harness.

[0064] It is understandable that the multiple sub-controllers are arranged one by one in correspondence with the multiple recycling bins, and each sub-controller can adopt a single-chip microcomputer or a PLC controller, and there is no specific limitation on this.

[0065] In addition to configuring the main controller 2, this embodiment also configures a sub-controller for each recycling bin, which can implement distributed control logic. Each sub-controller independently processes local tasks, reducing the burden on the main controller 2 and improving the system's fault tolerance and response speed.

[0066] In some embodiments, as Figure 1 As shown, the electrical control system further includes a human-computer interaction module 1 , and the human-computer interaction module 1 is electrically connected to the main controller 2 .

[0067] It is understandable that the human-computer interaction module 1 can be a touch screen controller, which is used to provide a friendly human-computer interaction interface, allowing the operator to monitor the working status of each recycling bin of the classification and recycling equipment, and receive control instructions such as the operator setting working parameters and inputting delivery execution requirements.

[0068] In an application scenario, after receiving the delivery execution requirement, the human-computer interaction module 1 sends the delivery execution requirement to the main controller 2. The main controller 2 performs a matching analysis on the delivery execution requirement and outputs a power control instruction to match the power management of the relevant functional mechanism. After the power management component 3 is executed, the main controller 2 sends an action instruction to the execution unit of the corresponding recycling box, and the corresponding execution unit completes the specific function.

[0069] Among them, the sensor unit of each recycling box monitors the status information of the equipment and the relevant action information of the execution unit in real time, and feeds back the collected information to the main controller 2 in real time so that the main controller 2 can perform closed-loop control on the execution unit.

[0070] In some embodiments, as Figure 1 As shown, the electrical control system further includes a communication module 4, which is electrically connected to the main controller 2, and the communication module 4 is configured to communicate with the terminal device.

[0071] It is understandable that the communication module 4 can be integrated on the circuit board where the main controller 2 is located, and the communication module 4 can also be connected to the main controller 2 using a board-to-board connector. The communication module 4 is responsible for communicating with terminal devices such as remote monitoring centers, smart phones, and smart bracelets. The communication module 4 supports wireless and wired communication methods.

[0072] When the communication module 4 performs wireless communication, the communication module 4 may be a Bluetooth module, a WiFi module, a 4G module, a 5G module, or other wireless communication modules. When the communication module 4 performs wired communication, the communication module 4 includes a CAN module, an Ethernet module, a serial communication module, or the like.

[0073] In some embodiments, as Figure 4 and Figure 6 As shown, the sensing unit includes a standard sensing unit 61 and an optional sensing unit 62; the standard sensing unit 61 includes an internal monitor, an overflow sensor, an anti-pinch sensor and a weighing sensor; the optional sensing unit 62 includes at least one of a counting sensor, a zero position sensor, a limit sensor and an ultrasonic sensor.

[0074] It is understandable that the standard sensor unit 61 is a sensor unit that must be configured for each recycling box, and the number and type of the optional sensor units 62 are matched according to the different functions and different execution units of each recycling box.

[0075] The internal monitor may be a camera, and the overflow sensor is used to detect whether the recycling bin is full of waste. The overflow sensor may be a photoelectric switch.

[0076] Furthermore, if Figure 4 and Figure 6 As shown, the sensor assembly 6 further includes a plurality of common sensor units 63. The plurality of common sensor units 63 include at least one of a positioning module, an external monitor, a barcode scanner, a card reader, a fingerprint reader, an ID card reader, a temperature sensor, a humidity sensor, and a smoke alarm. The external monitor may be a camera, and the card reader may include an RFID reader, an ID card reader, or an IC card reader.

[0077] It is understandable that the various recycling bins on the classification recycling equipment can share a set of common sensor units 63, and the common sensor units 63 can be matched according to actual needs.

[0078] In some embodiments, as Figure 5 and Figure 6 As shown, the execution unit includes a standard execution unit 71 and an optional execution unit 72; the standard execution unit 71 includes an internal lighting, an external lighting, a door opening mechanism and an integrated electronic lock; the optional execution unit 72 includes at least one of an automatic fire extinguishing device, a shearing mechanism, a puncturing mechanism and an overflow compression mechanism.

[0079] It is understandable that the standard execution unit 71 is an execution unit that must be configured for each recycling box, and the optional execution unit 72 is an execution unit that is adaptively matched and set according to the different functional selections of each recycling box.

[0080] Among them, the overflow compression mechanism is used to automatically compress the overflowing waste after the waste storage in the recycling box is full, and the puncture mechanism is used to puncture the plastic bottles. The overflow compression mechanism can be used in conjunction with the puncture mechanism to compress the punctured plastic bottles.

[0081] As can be seen from the above, the system shown in this embodiment adopts a modular structural design when designing, which can achieve the expansion and reduction of system structural components and load sensors, meet the compatibility and expansion requirements of different peripherals, and have high flexibility. At the same time, the modular design makes the modules highly independent, and the addition, removal, or modification of modules has a minimal impact on the entire system. This not only meets the modularization, standardization, and universalization of the connection between the main controller 2 of the classification and recycling equipment and each recycling bin, but also reduces system failures, enhances the reliability and stability of the system, and further improves the scalability, availability, and maintainability of the entire system.

[0082] In a second aspect, the present invention further provides a classification recycling device, comprising: a plurality of recycling bins and an electrical control system for the classification recycling device as described in any one of the above items, which is arranged in the plurality of recycling bins.

[0083] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An electrical control system for classified recycling equipment, characterized in that: include: A main controller, a sensing component, an execution component and multiple switching components; The classification and recycling equipment includes a plurality of recycling boxes; The main controller is electrically connected to the plurality of adapter components respectively, and the plurality of adapter components are respectively configured to be arranged on the plurality of recycling boxes; The sensor assembly includes a plurality of sensor units, and the plurality of sensor units are respectively configured to be arranged on a plurality of the recycling boxes; The execution assembly includes a plurality of execution units, and the plurality of execution units are respectively configured to be arranged on a plurality of the recycling boxes; Wherein, each group of the sensor units and each group of the execution units are electrically connected to the main controller through the adapter assembly on the recycling box.

2. The electrical control system for classified recycling equipment according to claim 1, characterized in that: The switching component includes a first type interface, a second type interface and a bus bundle interface; The first type of interface and the second type of interface are electrically connected to the bus bundle interface respectively, and the bus bundle interface is electrically connected to the main controller through a wire harness; The first type of interface is electrically connected to the sensing unit, and the second type of interface is electrically connected to the execution unit.

3. The electrical control system for classified recycling equipment according to claim 2, characterized in that: The electrical control system further comprises: a power management component, the main controller and the power management component are electrically connected; The adapter component also includes a third type interface, which is electrically connected to the bus bundle interface; the bus bundle interface is electrically connected to the main controller and the power management component respectively through the wiring harness; the third type interface is used to electrically connect to the sensor unit or the execution unit.

4. The electrical control system for classified recycling equipment according to claim 2, characterized in that: The electrical control system further comprises: a plurality of sub-controllers, wherein the plurality of sub-controllers are respectively configured to be disposed on a plurality of recovery boxes; The bus harness interface is electrically connected to the sub-controller via a first harness, and the sub-controller is electrically connected to the main controller via a second harness.

5. The electrical control system for classified recycling equipment according to any one of claims 1 to 4, characterized in that: The electrical control system further comprises a human-machine interaction module, and the human-machine interaction module is electrically connected to the main controller.

6. The electrical control system for classified recycling equipment according to any one of claims 1 to 4, characterized in that: The electrical control system further includes a communication module, the communication module is electrically connected to the main controller, and the communication module is configured to be communicatively connected with a terminal device.

7. The electrical control system for classified recycling equipment according to any one of claims 1 to 4, characterized in that: The sensor unit includes a standard sensor unit and an optional sensor unit; The standard sensing unit includes an internal monitor, an overflow sensor, an anti-pinch sensor and a weighing sensor; the optional sensing unit includes at least one of a counting sensor, a zero position sensor, a limit sensor and an ultrasonic sensor.

8. The electrical control system for classified recycling equipment according to claim 7, characterized in that: The sensing assembly also includes a plurality of common sensing units; The plurality of common sensing units include at least one of a positioning module, an external monitor, a barcode scanner, a card reader, a fingerprint reader, an ID card reader, a temperature sensor, a humidity sensor and a smoke alarm.

9. The electrical control system for classified recycling equipment according to any one of claims 1 to 4, characterized in that: The execution unit includes a standard execution unit and an optional execution unit; The standard execution unit includes an internal lighting, an external lighting, a door opening mechanism and an integrated electronic lock; the optional execution unit includes at least one of an automatic fire extinguishing device, a shearing mechanism, a piercing mechanism and an overflow compression mechanism.

10. A classification recycling device, characterized in that: include: A plurality of recycling bins and an electrical control system for the classified recycling equipment as claimed in any one of claims 1 to 9 arranged on the plurality of recycling bins.

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