Anti-injury mechanism of tobacco baler

By designing protective covers, sensors and telescopic rods on the tobacco leaf baler, the automatic compression and safe transmission of tobacco leafs are achieved, and the safety hazards and debris pollution of existing tobacco leaf balers are solved, and the operation safety and automation are improved. .

CN222264383UActive Publication Date: 2024-12-31YUNNAN ANGSU TECH CO LTD
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Patent Information

Application Number
CN202420655951.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-31
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing tobacco leaf ploughing machines have safety hazards during use, which may pose a threat to the operator, and the tobacco leaf debris are prone to splashing and causing pollution during transportation.

Method used

A tobacco leaf tray tray anti-injury mechanism was designed, including protective covers, sensors, controllers, hydraulic and electric telescopic rods, transport belts and other components. The sensors detect that the tobacco leaf enters the compressed area and automatically closes the conveyor belt and uses the telescopic rods to compress. The protective cover blocks splashing debris for safety and cleaning.

Benefits of technology

It effectively avoids damage caused by improper manual operation, ensures the safety of operators, and prevents tobacco leaf debris from polluting the environment, improves the degree of automation of tobacco leaf compression, and reduces the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-injury mechanism of a tobacco baler, which belongs to the field of balers, and comprises a base, the upper surface of the base is fixedly connected with a protective cover, the protective cover is made of polycarbonate, and the upper surface of the protective cover is fixedly communicated with a feeding cylinder. The device can be started to work through a touch panel, tobacco leaves can orderly enter a protective cover and fall on a conveying belt through a feeding barrel, the tobacco leaves are detected through a sensor when conveyed, the conveying belt is closed when the tobacco leaves enter a compression area, and an electric telescopic rod and a hydraulic telescopic rod are started to stretch in cooperation with a controller; tobacco leaves can be compressed through the first pressing plate and the electric telescopic rod, operation is easy and convenient, the sensor is used for conducting real-time detection on the tobacco leaves in the transportation process, the tobacco leaves can accurately enter a compression area, splashing tobacco leaf chippings can be shielded through the protective cover in the compression process, and the tobacco leaf chippings generated in the compression process can be effectively blocked.
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Description

Technical Field

[0001] The utility model relates to the field of baling machines, in particular to an injury prevention mechanism for a tobacco baling machine. Background Art

[0002] A tobacco baler is a mechanical device used to compress and package tobacco leaves. Its main function is to compress bulk tobacco leaves into bales of a certain size for easy transportation and storage. This machine is commonly used in the tobacco industry to improve work efficiency, reduce labor costs, and ensure the stability and safety of tobacco leaves during transportation.

[0003] A tobacco baler is a mechanical device for compressing and baling tobacco leaves and is widely used in the tobacco industry. However, current tobacco balers have certain safety hazards during use, which may pose a threat to the personal safety of operators. Therefore, technical personnel in this field provide an anti-injury mechanism for a tobacco baler to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide an anti-injury mechanism for a tobacco baler to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A kind of anti-injury mechanism for a tobacco baler, comprising a base, a protective cover fixedly connected to the upper surface of the base, the material of the protective cover is polycarbonate, the upper surface of the protective cover is fixedly connected to a loading barrel, the inner wall of the protective cover is fixedly connected to two groups of sensors, the back of the protective cover is fixedly connected to a controller, the back of the protective cover is fixedly connected to a potential seat, the upper surface of the controller is fixedly connected to a group of data transmission lines, each of the data transmission lines is electrically connected to the sensor at one end away from the controller, the inner wall of the protective cover is fixedly connected to two mounting brackets, the side surfaces of the two mounting brackets close to each other are threadedly connected to mounting pins, the side surfaces of the two mounting brackets close to each other are fixedly connected to hydraulic telescopic rods, the side surfaces of the two hydraulic telescopic rods close to each other are fixedly connected to a first pressing plate, the inner top wall of the protective cover is fixedly connected to a mounting assembly, the inner wall of the mounting assembly is fixedly connected to an electric telescopic rod, the bottom surface of the electric telescopic rod is fixedly connected to a second pressing plate, and the inner bottom wall of the protective cover is fixedly connected to a conveyor belt.

[0007] As a further solution of the utility model: the bottom surface of the base is fixedly connected to two supporting legs, the bottom surface of each supporting leg is fixedly connected to a supporting foot, and the upper surface of each supporting foot is threadedly connected to a fixing pin.

[0008] As a further solution of the utility model: a touch panel is fixedly connected to the front side of the protective cover, and a running status display light is fixedly connected to the front side of the protective cover.

[0009] As a further solution of the utility model: two inspection plates are clamped on the outer surface of the protective cover.

[0010] As a further solution of the utility model: a rubber pad is fixedly connected to the side surfaces of the two first pressing plates that are close to each other.

[0011] As a further solution of the utility model: the front side and the back side of the upper material barrel are fixedly connected with a reinforcement seat, and the upper surface of each reinforcement seat is threadedly connected with a reinforcement pin.

[0012] As a further solution of the utility model: a parameter plate is provided on the left side of the protective cover, and the right side of the parameter plate is fixedly connected to the left side of the protective cover.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The anti-injury mechanism of the tobacco baler can be started to work through the touch panel, and the tobacco leaves can be neatly entered into the protective cover and dropped onto the conveyor belt through the loading barrel. The tobacco leaves are detected by the sensor during transportation, and the conveyor belt is closed when the tobacco leaves enter the compression area. The electric telescopic rod and the hydraulic telescopic rod are started to extend in cooperation with the controller, and the tobacco leaves can be compressed by using the first pressing plate and the electric telescopic rod respectively. The operation is simple and convenient, and the damage caused by improper manual operation can be effectively avoided. The sensor is used to perform real-time detection of the tobacco leaves during transportation, so that the tobacco leaves can accurately enter the compression area. During compression, the protective cover can block the splashing tobacco leaf debris. After the compression is completed, the conveyor belt is started to transport the tobacco leaves and the generated debris out of the compression area, which can effectively block the tobacco leaf debris generated during the compression process, thereby ensuring the safety of the staff and avoiding the pollution of the environment by the tobacco leaf debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of an anti-injury mechanism of a tobacco baler;

[0016] Figure 2 A schematic diagram of a three-dimensional structure of a tobacco baler's anti-injury mechanism from a rear perspective;

[0017] Figure 3 A side cross-sectional view of a protective cover in an injury prevention mechanism of a tobacco baler;

[0018] Figure 4 A method for preventing injury of a tobacco baler Figure 3 Schematic diagram of the structure at point A in the middle.

[0019] In the figure: 1. Base; 2. Support leg; 3. Support foot; 4. Fixing pin; 5. Protective cover; 6. Touch panel; 7. Operation status indicator light; 8. Loading barrel; 9. Parameter board; 10. Controller; 11. Data transmission line; 12. Reinforcement seat; 13. Reinforcement pin; 14. Potentiometer seat; 15. Inspection plate; 16. Installation assembly; 17. Electric telescopic rod; 18. Sensor; 19. Second pressure plate; 20. Hydraulic telescopic rod; 21. First pressure plate; 22. Rubber pad; 23. Mounting frame; 24. Mounting pin; 25. Conveyor belt. DETAILED DESCRIPTION

[0020] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0022] See also Figures 1 to 4In an embodiment of the utility model, an anti-injury mechanism for a tobacco baler includes a base 1, a protective cover 5 is fixedly connected to the upper surface of the base 1, the material of the protective cover 5 is polycarbonate, the upper surface of the protective cover 5 is fixedly connected to a loading barrel 8, the inner wall of the protective cover 5 is fixedly connected to two groups of sensors 18, the back of the protective cover 5 is fixedly connected to a controller 10, the back of the protective cover 5 is fixedly connected to a potential seat 14, the upper surface of the controller 10 is fixedly connected to a group of data transmission lines 11, each data transmission line 11 is electrically connected to the sensor 18 at one end away from the controller 10, the inner wall of the protective cover 5 is fixedly connected to two mounting brackets 23, the side surfaces of the two mounting brackets 23 close to each other are threadedly connected to mounting pins 24, and the side surfaces of the two mounting brackets 23 close to each other are fixedly connected to hydraulic extension The retracting rod 20, the side surfaces of the two hydraulic telescopic rods 20 that are close to each other are fixedly connected with the first pressing plate 21, the inner top wall of the protective cover 5 is fixedly connected with the mounting assembly 16, the inner wall of the mounting assembly 16 is fixedly connected with the electric telescopic rod 17, the bottom surface of the electric telescopic rod 17 is fixedly connected with the second pressing plate 19, the inner bottom wall of the protective cover 5 is fixedly connected with the conveyor belt 25, which is detected by the sensor 18, and when it enters the compression area, the conveyor belt 25 is closed, and the electric telescopic rod 17 and the hydraulic telescopic rod 20 are started in cooperation with the controller 10, and the first pressing plate 21 and the electric telescopic rod 17 are respectively extended to compress the tobacco leaves, thereby achieving a high degree of automation and reducing the labor intensity of the workers. During compression, the protective cover 5 can block the flying tobacco leaf debris to ensure the safety of the staff.

[0023] The bottom surface of the base 1 is fixedly connected to two supporting legs 2, the bottom surface of each supporting leg 2 is fixedly connected to a supporting foot 3, the upper surface of each supporting foot 3 is threadedly connected to a fixing pin 4, and the setting of the supporting foot 3 and the fixing pin 4 can facilitate the staff to install the device, the front of the protective cover 5 is fixedly connected to a touch panel 6, the front of the protective cover 5 is fixedly connected to an operating status display light 7, and the setting of the touch panel 6 can facilitate the staff to operate the device, and the outer surface of the protective cover 5 is clamped with two inspection panels 15, and the setting of the inspection panels 15 can facilitate the staff to inspect and repair the device.

[0024] The side surfaces of the two first pressure plates 21 that are close to each other are fixedly connected with rubber pads 22. The rubber pads 22 can improve the compression efficiency of the device. The front and back sides of the upper barrel 8 are fixedly connected with reinforcement seats 12. The upper surface of each reinforcement seat 12 is threadedly connected with a reinforcement pin 13. The reinforcement seats 12 and reinforcement pins 13 can improve the structural stability of the device. A parameter plate 9 is provided on the left side of the protective cover 5. The right side of the parameter plate 9 is fixedly connected to the left side of the protective cover 5. The parameter plate 9 can facilitate the staff to understand the basic parameters and precautions of the device.

[0025] The working principle of the utility model is: when in use, first move the device to the place of use, install it through the support feet 3 and the fixing pins 4 and connect it to the power supply, then operate the touch panel 6 to start the device to work, then the staff will arrange the tobacco leaves to be packaged and pass them through the loading barrel 8, so that the tobacco leaves enter the protective cover 5 neatly and fall on the conveyor belt 25, and the tobacco leaves are detected by the sensor 18 during transportation, and when they enter the compression area, the conveyor belt 25 is closed, and the controller 10 is used to start the electric telescopic rod 17 and the hydraulic telescopic rod 20, and the first pressing plate 21 and the electric telescopic rod 17 are extended respectively to compress the tobacco leaves. During compression, the protective cover 5 can block the flying tobacco leaf debris, and after compression, the conveyor belt 25 is started to transport the tobacco leaves and the generated debris from the compression area for the next step of processing.

[0026] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and utility model concept of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, so it is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An anti-injury mechanism for a tobacco baler, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a protective cover (5), the material of the protective cover (5) is polycarbonate, the upper surface of the protective cover (5) is fixedly connected to a loading barrel (8), the inner wall of the protective cover (5) is fixedly connected to two groups of sensors (18), the back of the protective cover (5) is fixedly connected to a controller (10), the back of the protective cover (5) is fixedly connected to a potential seat (14), the upper surface of the controller (10) is fixedly connected to a group of data transmission lines (11), each end of the data transmission line (11) away from the controller (10) is electrically connected to the sensor (18), and the inner wall of the protective cover (5) is fixedly connected to There are two mounting frames (23), and the side surfaces of the two mounting frames (23) close to each other are both threadedly connected with mounting pins (24), the side surfaces of the two mounting frames (23) close to each other are both fixedly connected with hydraulic telescopic rods (20), and the side surfaces of the two hydraulic telescopic rods (20) close to each other are both fixedly connected with a first pressing plate (21), the inner top wall of the protective cover (5) is fixedly connected with a mounting assembly (16), the inner wall of the mounting assembly (16) is fixedly connected with an electric telescopic rod (17), the bottom surface of the electric telescopic rod (17) is fixedly connected with a second pressing plate (19), and the inner bottom wall of the protective cover (5) is fixedly connected with a conveyor belt (25).

2. The anti-injury mechanism for a tobacco baler according to claim 1 is characterized in that: The bottom surface of the base (1) is fixedly connected to two support legs (2), the bottom surface of each support leg (2) is fixedly connected to a support foot (3), and the upper surface of each support foot (3) is threadedly connected to a fixing pin (4).

3. The anti-injury mechanism for a tobacco baler according to claim 1 is characterized in that: A touch panel (6) is fixedly connected to the front of the protective cover (5), and an operating status display light (7) is fixedly connected to the front of the protective cover (5).

4. The anti-injury mechanism for a tobacco baler according to claim 1 is characterized in that: Two inspection plates (15) are clamped onto the outer surface of the protective cover (5).

5. The anti-injury mechanism for a tobacco baler according to claim 1 is characterized in that: The side surfaces of the two first pressing plates (21) that are close to each other are both fixedly connected with a rubber pad (22).

6. The anti-injury mechanism for a tobacco baler according to claim 1, characterized in that: The front side of the upper material barrel (8) and the back side of the upper material barrel (8) are both fixedly connected with a reinforcement seat (12), and the upper surface of each reinforcement seat (12) is threadedly connected with a reinforcement pin (13).

7. The anti-injury mechanism for a tobacco baler according to claim 1, characterized in that: A parameter plate (9) is provided on the left side of the protective cover (5), and the right side surface of the parameter plate (9) is fixedly connected to the left side surface of the protective cover (5).