Efficient granulation device for carbon black production
By designing the motor drives the rotation shaft to drive the rotary wheel rotation, combined with the design of inclined guide blocks and leak-proof blocks, the problem of insufficient capacity of the existing carbon black granulation device is solved, and the timing and quantitative investment of carbon black and the production cost are reduced.
Patent Information
- Application Number
- CN202421025997.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The processing capacity of existing carbon black granulation devices is limited, which makes carbon black powder easy to be mixed into particles during processing, which requires screening, which increases production costs.
An efficient granulation device including a support mechanism and a feeding mechanism is designed. The rotary shaft is driven by a motor to drive the rotary wheel to rotate. The powdered carbon black enters the discharge sleeve through the groove, and is guided into the rotary wheel through the inclined guide block and leakage-proof block to ensure timing. Quantitatively put into the granulator to prevent powder leakage.
The timed and quantitative investment of carbon black is achieved, the production quality is improved, the production cost is reduced, and the purity of carbon black particles is ensured.
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Figure CN222267045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of granulation devices, in particular to a high-efficiency granulation device for carbon black production. Background Art
[0002] Carbon black granulation can be divided into primary carbon black granulation and pyrolytic carbon black granulation. On the one hand, it is because powdered carbon black is easy to pollute the environment, and on the other hand, it is based on customers' requirements for the form of carbon black. Carbon black is easy to fly and is easily adsorbed on the inner wall of the container due to static electricity during transportation and storage, which brings certain difficulties to transportation, storage and use. Granulation equipment is needed for granulation.
[0003] In the prior art, when using a granulation device to process carbon black, powdered carbon black needs to be added to a hopper and processed into granular carbon black after being processed by the granulation device body. However, the processing capacity of the granulation device body is limited. Once too much carbon black powder enters the granulation device body, the processed carbon black particles will be mixed with carbon black powder, and need to be screened before they can be shipped, resulting in increased production costs. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a high-efficiency granulation device for carbon black production.
[0005] The utility model is achieved in this way:
[0006] A high-efficiency granulation device for carbon black production includes a support mechanism and a feeding mechanism, the support mechanism includes a fixed base, a base and a pair of connecting plates are installed on the top of the fixed base, and a motor is installed on the top of the base, a rotating shaft is connected between the pair of connecting plates via bearings, and the output end of the motor is connected to the rotating shaft in a transmission manner, the feeding mechanism includes a hopper, a feeding sleeve is installed at the bottom of the hopper, the feeding sleeve is installed between a pair of connecting plates, a turntable is installed on the outside of the rotating shaft, and a plurality of grooves are opened at equal distances on the outside of the turntable, a slot is opened on one side of the feeding sleeve, and the turntable is partially located in the slot.
[0007] The beneficial effect of adopting the above-mentioned further scheme is that the motor is used to drive the rotating shaft to rotate, which drives the turntable to rotate, and the powdered carbon black is pre-added into the hopper, which will fall into the discharge sleeve and enter the groove. As the turntable rotates, the powder in the groove will be brought out. Since the capacity of the groove is fixed and the grooves are rotated out of the discharge sleeve one by one, the amount and rate of the powder output each time can be kept at approximately the same level. Therefore, the carbon black can be put into the granulator at a regular and quantitative manner to improve production quality and reduce production costs.
[0008] Furthermore, the thickness of the turntable is consistent with the inner thickness of the blanking sleeve.
[0009] Furthermore, a pair of guide blocks are symmetrically installed on the inner bottom of the hopper, and the tops of the pair of guide blocks are both inclined surfaces.
[0010] Furthermore, a leak-proof block is installed inside the blanking sleeve, the top of the leak-proof block is a slope, and the bottom of the leak-proof block is provided with an arc groove, and the side surface of the turntable fits into the arc groove.
[0011] The beneficial effect of adopting the above-mentioned further scheme is that, by using the guide block with a sloped top, all the powder can be introduced into the blanking sleeve, and by using the leak-proof block with a sloped top, all the powder can be introduced above the turntable. By limiting the thickness of the turntable, the powder can be prevented from leaking out of the gap between it and the inner wall of the blanking sleeve. By limiting the arc groove and the diameter of the turntable, the powder can be prevented from leaking out of the groove as the turntable rotates.
[0012] Furthermore, a blanking block is installed between a pair of the connecting plates, and the blanking block is located below the turntable. A blanking trough is provided on the top of the blanking block, and the blanking trough is an inclined surface.
[0013] Furthermore, the length of the blanking block is greater than that of a pair of connecting plates, one side of the blanking block is flush with the pair of connecting plates, and the other side of the blanking block exceeds the pair of connecting plates.
[0014] The beneficial effect of adopting the above further solution is that the discharge chute can guide the sliding of the outflowing powder, and by limiting the length and position of the discharge block, it can ensure that the powder slides into the granulator.
[0015] Furthermore, synchronous wheels are installed on the output end of the motor and the outer side of the rotating shaft, and a synchronous belt is connected between the pair of synchronous wheels.
[0016] The beneficial effect of adopting the above further solution is that the motor can drive the rotating shaft to rotate by utilizing a pair of synchronous wheels and a synchronous belt.
[0017] The beneficial effect of the utility model is as follows: the utility model obtains a high-efficiency granulating device for carbon black production through the above design, which uses a motor to drive the rotating shaft to rotate, so that it drives the turntable to rotate, and the powdered carbon black is pre-added into the hopper, which will fall into the discharge sleeve and enter the groove. As the turntable rotates, the powder in the groove will be brought out. Since the capacity of the groove is fixed and the grooves are rotated out of the discharge sleeve one by one, the output amount and rate of the powder each time can be kept at approximately the same level, so that the carbon black can be put into the granulator at a regular and quantitative manner, so as to improve production quality and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a high-efficiency granulation device for carbon black production provided by the utility model;
[0020] Figure 2 This is a schematic diagram of the first explosion structure of a high-efficiency granulation device for carbon black production provided by the utility model;
[0021] Figure 3 This is a schematic diagram of a second explosion structure of a high-efficiency granulation device for carbon black production provided by the utility model;
[0022] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of structure A in the middle.
[0023] In the figure: 100, supporting mechanism; 1001, fixed base; 1002, connecting plate; 1003, unloading block; 1004, unloading chute; 1005, machine base; 1006, motor; 1007, synchronous wheel; 1008, synchronous belt; 1009, rotating shaft; 200, feeding mechanism; 2001, hopper; 2002, guide block; 2003, unloading sleeve; 2004, turntable; 2005, groove; 2006, leak-proof block. DETAILED DESCRIPTION
[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0026] Embodiment 1 of the utility model of a high-efficiency granulation device for carbon black production
[0027] The utility model provides the following technical solutions: Figures 1-4 , including a support mechanism 100 and a feeding mechanism 200, the support mechanism 100 includes a fixed base 1001, a base 1005 and a pair of connecting plates 1002 are installed on the top of the fixed base 1001, and a motor 1006 is installed on the top of the base 1005, a rotating shaft 1009 is connected between the pair of connecting plates 1002 through a bearing, and the output end of the motor 1006 is connected to the rotating shaft 1009 by transmission connection, the feeding mechanism 200 includes a hopper 2001, a blanking sleeve 2003 is installed at the bottom of the hopper 2001, the blanking sleeve 2003 is installed between the pair of connecting plates 1002, a turntable 2004 is installed on the outside of the rotating shaft 1009, and a plurality of grooves 200 are opened at equal distances on the outside of the turntable 2004 5. A slot is provided on one side of the discharge sleeve 2003, and the turntable 2004 is partially located in the slot. The motor 1006 is used to drive the rotating shaft 1009 to rotate, so that it drives the turntable 2004 to rotate. The powdered carbon black is pre-added into the hopper 2001, and it will fall into the discharge sleeve 2003 and enter the groove 2005. As the turntable 2004 rotates, the powder in the groove 2005 will be taken out. Since the capacity of the groove 2005 is fixed and the grooves 2005 are rotated out of the discharge sleeve 2003 one by one, the amount and rate of the powder each time can be kept at approximately the same level. Therefore, the carbon black can be fed into the granulator at a regular and quantitative time to improve production quality and reduce production costs.
[0028] Example 2 of a high-efficiency granulation device for carbon black production
[0029] Reference Figures 1-4 Specifically, the thickness of the turntable 2004 is consistent with the inner thickness of the blanking sleeve 2003. A pair of guide blocks 2002 are symmetrically installed on the inner bottom of the hopper 2001, and the tops of the pair of guide blocks 2002 are inclined. A leak-proof block 2006 is installed inside the blanking sleeve 2003. The top of the leak-proof block 2006 is an inclined surface, and the bottom of the leak-proof block 2006 is provided with an arc groove. The side of the turntable 2004 fits in the arc groove, and the guide block 2002 with the inclined surface is used to guide the blanking sleeve 2003. The guide block 2002 can guide all the powder into the blanking sleeve 2003, and through the leak-proof block 2006 with a sloped top, all the powder can be guided to the top of the turntable 2004. By limiting the thickness of the turntable 2004, the powder can be prevented from leaking out of the gap between it and the inner wall of the blanking sleeve 2002. By limiting the arc groove and the diameter of the turntable 2004, the powder can be prevented from leaking out of the groove 2005 as the turntable 2004 rotates.
[0030] Embodiment 3 of the utility model of a high-efficiency granulation device for carbon black production
[0031] Reference Figures 1-4 Specifically, a feeding block 1003 is installed between a pair of connecting plates 1002, and the feeding block 1003 is located below the turntable 2004. A feeding trough 1004 is provided on the top of the feeding block 1003. The feeding trough 1004 is an inclined surface. The length of the feeding block 1003 is greater than the pair of connecting plates 1002. One side of the feeding block 1003 is flush with the pair of connecting plates 1002, and the other side exceeds the pair of connecting plates 1002. The feeding trough 1004 can guide the sliding of the outflowing powder, and by limiting the length and position of the feeding block 1003, it can ensure that the powder slides into the granulator.
[0032] Specifically, the working principle of this high-efficiency granulation device for carbon black production is as follows: when in use, the carbon black powder is poured into the hopper 2001, and the guide block 2002 with a sloped top can be used to guide all the powder into the discharge sleeve 2003, and the leak-proof block 2006 with a sloped top can be used to guide all the powder to the top of the turntable 2004. Then, the motor 1006 is started, and a pair of synchronous wheels 1007 and a synchronous belt 1008 are used to drive the motor 1006 to drive the rotating shaft 1009 to rotate, thereby driving the turntable 2004 to rotate. At this time, the powder in the groove 2005 will be brought out of the discharge sleeve 2003 as the turntable 2004 rotates. The discharge trough 1004 can guide the sliding of the outflowing powder, and by limiting the length and position of the discharge block 1003, it can ensure that the powder slides into the granulator.
[0033] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A high-efficiency granulation device for carbon black production, characterized in that: The invention comprises a support mechanism (100) and a feeding mechanism (200), wherein the support mechanism (100) comprises a fixed base (1001), a base (1005) and a pair of connecting plates (1002) are installed on the top of the fixed base (1001), a motor (1006) is installed on the top of the base (1005), a rotating shaft (1009) is connected between the pair of connecting plates (1002) via bearings, and an output end of the motor (1006) is drivingly connected to the rotating shaft (1009), The feeding mechanism (200) comprises a hopper (2001), a material discharge sleeve (2003) is installed at the bottom of the hopper (2001), the material discharge sleeve (2003) is installed between a pair of connecting plates (1002), a turntable (2004) is installed on the outer side of the rotating shaft (1009), and a plurality of grooves (2005) are equidistantly provided on the outer side of the turntable (2004), a slot is provided on one side of the material discharge sleeve (2003), and a portion of the turntable (2004) is located in the slot.
2. A high-efficiency granulation device for carbon black production according to claim 1, characterized in that: The thickness of the rotating disk (2004) is consistent with the inner thickness of the blanking sleeve (2003).
3. A high-efficiency granulation device for carbon black production according to claim 1, characterized in that: A pair of guide blocks (2002) are symmetrically mounted on the inner bottom of the hopper (2001), and the tops of the pair of guide blocks (2002) are both inclined surfaces.
4. A high-efficiency granulation device for carbon black production according to claim 1, characterized in that: A leak-proof block (2006) is installed inside the material discharge sleeve (2003), the top of the leak-proof block (2006) is an inclined surface, the bottom of the leak-proof block (2006) is provided with an arc groove, and the side surface of the turntable (2004) is in contact with the arc groove.
5. A high-efficiency granulation device for carbon black production according to claim 1, characterized in that: A material discharge block (1003) is installed between a pair of the connecting plates (1002), and the material discharge block (1003) is located below the turntable (2004). A material discharge trough (1004) is provided on the top of the material discharge block (1003), and the material discharge trough (1004) is an inclined surface.
6. A high-efficiency granulation device for carbon black production according to claim 5, characterized in that: The length of the blanking block (1003) is greater than the pair of connecting plates (1002), one side of the blanking block (1003) is flush with the pair of connecting plates (1002), and the other side of the blanking block (1003) exceeds the pair of connecting plates (1002).
7. A high-efficiency granulation device for carbon black production according to claim 1, characterized in that: Synchronous wheels (1007) are installed at the output end of the motor (1006) and the outer side of the rotating shaft (1009), and a synchronous belt (1008) is connected between the pair of synchronous wheels (1007).