Pouring device capable of achieving rapid demolding

By designing a casting device that can be quickly demolded in metal casting equipment, the angle adjustment mechanism and guide plate are used to realize automatic demolding and sliding of castings, the problem of manual removal after demolding in the prior art is solved, and the castings need to be removed manually is improved. The processing efficiency of the equipment.

CN222268660UActive Publication Date: 2024-12-31WULIAN SHENGYE MASCH CO LTD
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Patent Information

Application Number
CN202421472419.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2024-12-31
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In the existing metal casting technology, castings need to be removed manually after being demolded, resulting in low processing efficiency of equipment and inability to transport casting and casting at the same time.

Method used

A rapid demolding casting device including fixed molds and moving molds is designed. Through the cooperation of the angle adjustment mechanism and the guide plate, the castings are automatically demolded and slided down, allowing staff to continue casting operations during the transfer of the castings.

Benefits of technology

Automatic mold release and transport of castings is realized, the processing efficiency of the equipment is improved, and the transfer and casting operations can be carried out simultaneously.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pouring device capable of quickly demoulding, which relates to the technical field of metal casting and comprises a fixed mould and a movable mould, the fixed mould is rotatably mounted on a frame, an angle adjusting mechanism used for driving the fixed mould to rotate is arranged below the fixed mould, the movable mould is movably mounted on the frame, a guide plate is arranged below the fixed mould, and the guide plate is movably mounted on the frame. And the material guide plate is fixedly mounted on the rack. According to the design scheme, through the design that the fixed mold is rotationally installed on the machine frame, when the casting is demolded, the movable mold moves to be separated from the casting, then the fixed mold is flush with the material guide plate through the angle adjusting mechanism, the casting slides to the material guide plate after being demolded, and therefore workers can transfer the casting conveniently, and the production efficiency is improved. And when a worker transfers the casting, the fixed mold and the movable mold are sequentially reset to continue casting operation, so that the transferring operation and the casting operation can be synchronously carried out, and the machining efficiency of equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal casting, in particular to a pouring device capable of rapid demoulding. Background Art

[0002] Metal casting is a process of making castings with metal materials and pouring molten metal into a mold under gravity to obtain castings. Commonly used molds use combined molds, which are combined into sealed molds through detachable mold components to facilitate casting and demolding, thereby providing casting functions.

[0003] In the prior art, the casting will fall onto the casting device after demoulding, and the casting needs to be manually removed from the casting device, which results in the inability to cast new castings when the castings are transported, affecting the processing efficiency of the equipment. Utility Model Content

[0004] In order to overcome the above-mentioned defects in the prior art, the utility model provides a casting device capable of rapid demoulding.

[0005] The utility model solves the technical problem by adopting the following technical solution: a casting device capable of rapid demoulding, comprising a fixed mold and a movable mold, wherein the fixed mold is rotatably mounted on a frame, an angle adjustment mechanism for driving the fixed mold to rotate is provided below the fixed mold, the movable mold is movably mounted on the frame, a material guide plate is provided below the fixed mold, and the material guide plate is fixedly mounted on the frame.

[0006] Furthermore, the top of the frame is of hollow design, and slide rails are fixedly installed at the front and rear ends of the top of the frame, and support frames are fixedly installed at the front and rear sides of the movable mold, and a slider is fixedly installed at the bottom of the support frame, and the slider is slidably installed on the slide rail, and a first hydraulic rod is fixedly installed on the left side of the frame, and a connecting seat is fixedly installed at the push rod end of the first hydraulic rod, and the connecting seat is fixedly installed at the bottom of the movable mold.

[0007] Furthermore, the angle adjustment mechanism includes a second hydraulic rod, a fixed plate is hingedly installed on the bottom end of the second hydraulic rod, the fixed plate is fixedly installed on the frame, the top end of the second hydraulic rod is hingedly installed on the fixed seat, the fixed seat is fixedly installed on the bottom of the fixed mold, and a support seat is fixedly installed on the bottom of the fixed mold away from the movable mold, and the support seat is rotatably connected to the frame.

[0008] Furthermore, a limit plate is provided on the right side of the fixed mold, and the limit plate is fixedly installed on the top of the frame, and the right side wall of the fixed mold abuts against the limit plate.

[0009] Furthermore, a push plate is slidably mounted on the right inner wall of the fixed mold, a mounting frame is fixedly mounted on the right outer wall of the fixed mold, a third hydraulic rod is fixedly mounted on the mounting frame, a push rod of the third hydraulic rod is fixedly connected to the push plate, a guide rod is slidably mounted on the mounting frame, and the guide rod is fixedly connected to the push plate.

[0010] Furthermore, a hanging frame is fixedly mounted on the bottom of the material guide plate, and the hanging frame is fixedly mounted on the frame. An end of the material guide plate close to the fixed mold is provided with an upwardly inclined inclined surface.

[0011] The beneficial effect of the utility model is that the design of the utility model is designed that the fixed mold is rotatably installed on the frame. When the casting is demolded, the movable mold moves and separates from the casting, and then the fixed mold is made flush with the guide plate through the angle adjustment mechanism. The casting slides onto the guide plate after demolding, thereby facilitating the staff to transfer the casting. When the staff transfers the casting, the fixed mold and the movable mold are reset in turn to continue the casting pouring operation, so that the transfer operation and the pouring operation can be carried out simultaneously, thereby improving the processing efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 It is the front view of the utility model;

[0015] Figure 3 This is a schematic diagram of the internal structure of the utility model in the main viewing direction;

[0016] Figure 4 It is a schematic diagram of the internal structure of the casting of the utility model when demoulding.

[0017] In the figure: 1. fixed mold, 2. movable mold, 3. frame, 4. slide rail, 5. support frame, 6. slide block, 7. first hydraulic rod 7, 8. connecting seat, 9. second hydraulic rod, 10. fixed plate, 11. fixed seat, 12. support seat, 13. limit plate, 14. push plate, 15. mounting frame, 16. third hydraulic rod, 17. guide rod, 18. material guide plate, 19. suspension frame. DETAILED DESCRIPTION

[0018] In order to more clearly illustrate the technical solution of the utility model, the utility model is further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on this drawing and embodiment, which all belong to the protection scope of the utility model.

[0019] according to Figure 1-4 As shown, a casting device that can be quickly demoulded includes a fixed mold 1 and a movable mold 2. The fixed mold 1 is rotatably mounted on a frame 3, and an angle adjustment mechanism for driving the fixed mold 1 to rotate is provided below the fixed mold 1. The movable mold 2 is movably mounted on the frame 3, and a material guide plate 18 is provided below the fixed mold 1, and the material guide plate 18 is fixedly mounted on the frame 3.

[0020] In this embodiment, the top of the frame 3 is of hollow design, and slide rails 4 are fixedly installed at the front and rear ends of the top of the frame 3. Support frames 5 are fixedly installed on the front and rear sides of the movable mold 2 by bolts, and a slider 6 is fixedly installed at the bottom of the support frame 5. The slider 6 is slidably installed on the slide rail 4. A first hydraulic rod 7 is fixedly installed on the left side of the frame 3, and a connecting seat 8 is fixedly installed on the push rod end of the first hydraulic rod 7. The connecting seat 8 is fixedly installed at the bottom of the movable mold 2. The movable mold 2 is driven to slide along the guide rail by the first hydraulic rod 7, so that the movable mold 2 is separated from the fixed mold 1.

[0021] In this embodiment, the angle adjustment mechanism includes a second hydraulic rod 9, a fixed plate 10 is hingedly installed at the bottom end of the second hydraulic rod 9, and the fixed plate 10 is fixedly installed on the frame 3. A fixed seat 11 is hingedly installed at the top end of the second hydraulic rod 9, and the fixed seat 11 is fixedly installed at the bottom of the fixed mold 1. A support seat 12 is fixedly installed at the bottom of the end of the fixed mold 1 away from the movable mold 2. The support seat 12 is rotatably connected to the frame 3 through a rotating shaft. The second hydraulic rod 9 drives the fixed mold 1 to rotate around the rotation axis of the support seat 12, thereby adjusting the angle of the fixed mold 1.

[0022] In this embodiment, a limit plate 13 is provided on the right side of the fixed mold 1. The limit plate 13 is fixedly installed on the top of the frame 3. The limit plate 13 is perpendicular to the top surface of the frame 3. The right side wall of the fixed mold 1 abuts against the limit plate 13. The fixed mold 1 is limited by the limit plate 13. When the side wall of the fixed mold 1 abuts against the limit plate 13, the fixed mold 1 is in a horizontal position.

[0023] In this embodiment, a push plate 14 is slidably mounted on the right inner wall of the fixed mold 1, a mounting frame 15 is fixedly mounted on the right outer wall of the fixed mold 1, a third hydraulic rod 16 is fixedly mounted on the mounting frame 15, a push rod of the third hydraulic rod 16 is fixedly connected to the push plate 14, a guide rod 17 is slidably mounted on the mounting frame 15, and the guide rod 17 is fixedly connected to the push plate 14. When the casting is demolded, the casting is pushed out from the fixed mold 1 through the third hydraulic rod 16.

[0024] In this embodiment, a suspension bracket 19 is fixedly installed at the bottom of the guide plate 18, and the suspension bracket 19 is fixedly installed on the frame 3 by bolts. An upward inclined surface is provided at one end of the guide plate 18 close to the fixed mold 1. The casting after demolding falls onto the inclined surface of the guide plate 18, and then slides to the bottom of the guide plate 18 under the action of gravity.

[0025] The specific demoulding process of the utility model is as follows: first, the movable mold 2 is driven to move to the left side of the frame 3 by the first hydraulic rod 7 to separate the movable mold 2 from the casting; then, the push rod of the second hydraulic rod 9 is retracted to flip and tilt the fixed mold 1 by 35 degrees, so that the bottom surface of the fixed mold 1 is flush with the inclined surface of the guide plate 18; then, the push plate 14 is driven by the third hydraulic rod 16 to push the casting from the fixed mold 1 to the guide plate 18; the casting automatically slides to the bottom of the guide plate 18 under the action of gravity, so that it is convenient for the staff to transfer the casting; when the staff transfers the casting, the fixed mold 1 and the movable mold 2 are reset in turn to continue the casting pouring operation, so that the transfer operation and the pouring operation can be carried out simultaneously, thereby improving the processing efficiency of the equipment.

[0026] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims

1. A casting device capable of rapid demoulding, comprising a fixed mold (1) and a movable mold (2), characterized in that: The fixed mold (1) is rotatably mounted on a frame (3); an angle adjustment mechanism for driving the fixed mold (1) to rotate is provided below the fixed mold (1); the movable mold (2) is movably mounted on the frame (3); a material guide plate (18) is provided below the fixed mold (1); and the material guide plate (18) is fixedly mounted on the frame (3).

2. A casting device capable of rapid demoulding according to claim 1, characterized in that: The top of the frame (3) is of hollow design, and slide rails (4) are fixedly installed at the front and rear ends of the top of the frame (3), and support frames (5) are fixedly installed at the front and rear sides of the movable mold (2). A slider (6) is fixedly installed at the bottom of the support frame (5), and the slider (6) is slidably installed on the slide rail (4). A first hydraulic rod (7) is fixedly installed on the left side of the frame (3), and a connecting seat (8) is fixedly installed at the end of the push rod of the first hydraulic rod (7), and the connecting seat (8) is fixedly installed at the bottom of the movable mold (2).

3. A casting device capable of rapid demoulding according to claim 1, characterized in that: The angle adjustment mechanism comprises a second hydraulic rod (9), a fixing plate (10) being hingedly mounted on the bottom end of the second hydraulic rod (9), the fixing plate (10) being fixedly mounted on the frame (3), a fixing seat (11) being hingedly mounted on the top end of the second hydraulic rod (9), the fixing seat (11) being fixedly mounted on the bottom of the fixed mold (1), a support seat (12) being fixedly mounted on the bottom of one end of the fixed mold (1) away from the movable mold (2), the support seat (12) being rotatably connected to the frame (3).

4. A casting device capable of rapid demoulding according to claim 2, characterized in that: A limiting plate (13) is provided on the right side of the fixed mold (1), and the limiting plate (13) is fixedly mounted on the top of the frame (3), and the right side wall of the fixed mold (1) abuts against the limiting plate (13).

5. A casting device capable of rapid demoulding according to claim 1, characterized in that: A push plate (14) is slidably mounted on the right inner wall of the fixed mold (1), a mounting frame (15) is fixedly mounted on the right outer wall of the fixed mold (1), a third hydraulic rod (16) is fixedly mounted on the mounting frame (15), a push rod of the third hydraulic rod (16) is fixedly connected to the push plate (14), a guide rod (17) is slidably mounted on the mounting frame (15), and the guide rod (17) is fixedly connected to the push plate (14).

6. A casting device capable of rapid demoulding according to claim 1, characterized in that: A hanging frame (19) is fixedly mounted on the bottom of the guide plate (18), and the hanging frame (19) is fixedly mounted on the frame (3). An end of the guide plate (18) close to the fixed mold (1) is provided with an upwardly inclined inclined surface.