Special leather film adsorbing, stretching and shaking integrated device for vacuum machine

By designing an integrated device for film adsorption and telescopic shaker for vacuum machines, the synergistic effect of cylinder assembly and elastic assembly is used to realize automatic height adjustment of film raw materials of different thicknesses, solving the problem that the adsorption height cannot be automatically adjusted in the prior art. Problem, improves productivity and simplifies operations.

CN222271242UActive Publication Date: 2024-12-31GAC HONDA AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202421160483.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-31
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing membrane adsorption device cannot automatically adjust the adsorption height, resulting in the inability to directly adsorb film raw materials of different thicknesses, wasting a lot of time.

Method used

A vacuum machine membrane adsorption telescopic material integrated device including cylinder assembly, suction cup assembly, body bracket and elastic assembly is designed. The servo motor drives the telescopic movement of the cylinder assembly and suction cup assembly, and automatically adjusts the distance between the suction cup and the membrane raw material. Achieve dynamic adjustments of height.

Benefits of technology

Automatic adsorption of film raw materials of different thicknesses is achieved, production efficiency is improved, excess film raw materials are avoided, and the operation process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a special leather film adsorption telescopic material shaking integrated device for a vacuum machine, relates to the technical field of leather film adsorption equipment, and solves the technical problem that the adsorption height of a leather film adsorption device in the prior art cannot be automatically adjusted. The device comprises an air cylinder assembly, a suction cup assembly, a body support and an elastic assembly, a piston rod of the air cylinder assembly is connected with the suction cup assembly, the air cylinder assembly is in sliding connection with the elastic assembly, the body support is connected with the elastic assembly, and the body support is connected with a servo motor on a vacuum machine.
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Description

Technical Field

[0001] The utility model relates to the technical field of film adsorption equipment, in particular to an integrated device specially used for vacuum machine film adsorption, telescopic and shaking materials. Background Art

[0002] The vacuum machine is a process manufacturing equipment for producing automobile leather instrument cases. The production process of the vacuum machine is mainly composed of the following important components: the film adsorption device is used to adsorb the film raw materials placed in the box. The film is taken out through the adsorption device and fixed on the film frame. The film frame fixes the film and sends it into the heating furnace for high-temperature baking until the glue on the bottom layer of the film melts. Then the film is pressed onto the instrument case through the mold on the press, so that the film is completely attached to the surface of the instrument case.

[0003] However, the existing film adsorption device cannot adsorb film raw materials of different thicknesses under the same conditions. Since the same number of two different specifications of film raw materials stacked in a box have different thicknesses, after the film adsorption device finishes adsorbing the first type of film raw material, when it adsorbs the other type of film raw material, it is necessary to adjust the descending height of the film adsorption device, which wastes a lot of time.

[0004] The applicant has found that the prior art has at least the following technical problems:

[0005] In the prior art, the film adsorption device cannot automatically adjust the adsorption height, so as to directly adsorb film materials of different thicknesses. Utility Model Content

[0006] The purpose of the utility model is to provide a vacuum machine membrane adsorption telescopic material shaking integrated device to solve the technical problem that the membrane adsorption device in the prior art cannot automatically adjust the adsorption height. The preferred technical solution among the many technical solutions provided by the utility model can produce many technical effects as described below.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] The utility model provides an integrated device specially used for vacuum machine membrane adsorption, telescopic and material shaking, comprising a cylinder assembly, a suction cup assembly, a main body bracket and an elastic assembly, wherein the piston rod of the cylinder assembly is connected to the suction cup assembly, the cylinder assembly is slidably connected to the elastic assembly, the main body bracket is connected to the elastic assembly, and the main body bracket is connected to a servo motor on the vacuum machine.

[0009] Optionally, the elastic component includes a linear guide, a slider bracket and a spring structure, the linear guide is connected to the main body bracket, the slider bracket is connected to the cylinder assembly, the linear guide and the slider bracket are slidably connected, and the two ends of the spring structure are respectively connected to the main body bracket and the main body bracket.

[0010] Optionally, the slider bracket includes a sliding block and a U-shaped frame, the sliding block is connected to the side end of the U-shaped frame, and the sliding block is slidably connected to the linear guide rail;

[0011] The lower end of the U-shaped frame is provided with a first through hole, the first through hole is connected to the cylinder assembly, the upper end of the U-shaped frame is provided with an avoidance groove and a second through hole, the cylinder assembly passes through the avoidance groove, and the spring structure is connected to the second through hole.

[0012] Optionally, the spring structure includes a guide rod, a spring, a moving block and a nut, one end of the guide rod passes through the upper plate of the main body bracket and is connected to the nut, the moving block and the spring are both sleeved on the guide rod and the moving block is slidably connected to the guide rod, the moving block is connected to the slider bracket, the other end of the guide rod passes through the slider bracket and is connected to the nut, and the spring is located between the moving block and the upper plate.

[0013] Optionally, the number of the spring structures is two.

[0014] Optionally, an overvoltage sensor and a vibration sensor are also included.

[0015] Optionally, the air inlet on the cylinder assembly and the air vent on the suction cup assembly are both connected to the air pump on the vacuum machine, a first solenoid valve is arranged between the air inlet and the air pump, and a second solenoid valve is arranged between the air vent and the air pump.

[0016] The utility model provides an integrated device specially used for vacuum machine membrane adsorption, telescopic and material shaking. When the device is adsorbing, the servo motor will drive the device as a whole to move towards the membrane raw material to be adsorbed according to the previous operating rules. When the suction cup assembly squeezes the membrane raw material, the extrusion force will push the suction cup assembly in the opposite direction, thereby transmitting to the elastic assembly, and the elastic assembly will be compressed, so that the suction cup assembly will rise up. At the same time, the cylinder assembly will also control the suction cup assembly to perform telescopic movement, thereby automatically adjusting the distance between the suction cup assembly and the membrane raw material for adsorption, which solves the technical problem in the prior art that the membrane adsorption device cannot automatically adjust the adsorption height.

[0017] The preferred technical solution of the utility model can also produce at least the following technical effects:

[0018] When the suction cup assembly absorbs the film material, the servo motor will retract, causing the entire device to move away from the film material to be absorbed. After moving a certain distance, the cylinder assembly will retract and shake again to prevent two pieces of film material from being absorbed by the suction cup assembly at the same time, thereby causing excess film material to fall off. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is a schematic diagram of the structure of a dedicated integrated device for vacuum machine film adsorption, expansion and contraction and shaking of materials provided by an embodiment of the utility model;

[0021] Figure 2 It is an exploded view of an integrated device for vacuum machine film adsorption, expansion and contraction and shaking of materials provided by an embodiment of the utility model;

[0022] Figure 3 It is an exploded view of an integrated device for vacuum machine membrane adsorption, expansion and contraction and material shaking, provided by an embodiment of the utility model.

[0023] In the figure, 1, cylinder assembly;

[0024] 2. Suction cup assembly;

[0025] 3. Main body bracket;

[0026] 4. Elastic component; 41. Linear guide rail; 42. Slider bracket; 421. Sliding block; 422. U-shaped frame; 43. Spring structure; 431. Guide rod; 432. Spring; 433. Moving block; 434. Nut;

[0027] 5. Overpressure sensor. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0029] In the description of the present utility model, it should be noted that, unless otherwise specified, "multiple" means two or more; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0031] The utility model provides an integrated device for vacuum machine film adsorption, telescopic and shaking materials, including a cylinder assembly 1, a suction cup assembly 2, a body bracket 3 and an elastic assembly 4, wherein the piston rod of the cylinder assembly 1 is connected to the suction cup assembly 2, the cylinder assembly 1 is slidably connected to the elastic assembly 4, the body bracket 3 is connected to the elastic assembly 4, and the body bracket 3 is connected to the servo motor on the vacuum machine. The utility model provides an integrated device for vacuum machine film adsorption, telescopic and shaking materials. When the device is adsorbing, the servo motor will drive the device as a whole to move toward the film material to be adsorbed according to the previous operating rules. When the suction cup assembly 2 squeezes the film material, the squeezing force will push the suction cup assembly 2 in the opposite direction, thereby transmitting to the elastic assembly 4, and the elastic assembly 4 will be compressed, so that the suction cup assembly 2 will rise. At the same time, the cylinder assembly 1 will also control the suction cup assembly 2 to do telescopic movement, so as to automatically adjust the distance between the suction cup assembly 2 and the film material for adsorption, thereby solving the technical problem that the film adsorption device in the prior art cannot automatically adjust the adsorption height.

[0032] As an optional implementation, the elastic component 4 includes a linear guide rail 41, a slider bracket 42 and a spring structure 43. The linear guide rail 41 is connected to the main body bracket 3, the slider bracket 42 is connected to the cylinder assembly 1, the linear guide rail 41 and the slider bracket 42 are slidably connected, and the two ends of the spring structure 43 are respectively connected to the main body bracket 3 and the main body bracket 3. When the cylinder assembly 1 is subjected to extrusion force, it will push the slider bracket 42 to move relative to the linear guide rail 41, so that the spring structure 43 will be compressed.

[0033] As an optional embodiment, the slider bracket 42 includes a sliding block 421 and a U-shaped frame 422, the sliding block 421 is connected to the side end of the U-shaped frame 422, and the sliding block 421 is slidably connected to the linear guide rail 41;

[0034] A first through hole is provided at the lower end of the U-shaped frame 422, and the first through hole is connected to the shell of the cylinder assembly 1. An avoidance groove and a second through hole are provided at the upper end of the U-shaped frame 422. The cylinder assembly 1 passes through the avoidance groove, and the spring structure 43 is connected to the second through hole. There are two second through holes, and the two second through holes are respectively located on both sides of the avoidance groove. There are two spring structures 43.

[0035] As an optional embodiment, the spring structure 43 includes a guide rod 431, a spring 432, a motion block 433 and a nut 434. One end of the guide rod 431 passes through the upper plate of the body bracket 3 and is connected to the nut 434. There are nuts 434 on both sides of the upper plate. The upper end of the guide rod 431 is fixed to the upper plate of the body bracket 3 by two nuts 434. The motion block 433 and the spring 432 are both sleeved on the guide rod 431 and the motion block 433 is slidably connected to the guide rod 431. The motion block 433 is connected to the slider bracket 42. The other end of the guide rod 431 passes through the slider bracket 42 and is connected to the nut 434. The nut is to prevent the slider bracket 42, the motion block 433 and the spring 432 from detaching from the guide rod 431. The spring 432 is located between the motion block 433 and the upper plate. When the cylinder assembly 1 is subjected to the extrusion force, it will push the slider bracket 42 to move relative to the linear guide rail 41, thereby driving the motion block 433 to move upward, thereby compressing the spring 432.

[0036] As an optional implementation, it also includes an overpressure sensor 5 and a jitter sensor. The overpressure sensor 5 is installed on the upper plate of the main body bracket 3. There is a safety distance between the lower end of the overpressure sensor 5 and the upper end of the U-shaped frame 422. The overpressure sensor 5 is used to protect the overpressure function between the membrane material and the suction cup assembly 2. When the actual amount of membrane material is greater than the equipment detection amount, it will cause the servo to descend too much, the slider bracket 42 to move too high, and reach the safety distance, which will be sensed by the overpressure sensor 5. The overpressure sensor 5 will send an overpressure alarm message, and then the vacuum machine will stop the servo and continue to descend. At the same time, the alarm message reminds the operator that the actual amount of membrane material is inconsistent with the equipment input amount. The jitter sensor will be used to sense the number of times the cylinder assembly 1 is extended and retracted, so as to determine that the cylinder assembly 1 will perform a jitter operation to prevent two membrane materials from being adsorbed by the suction cup assembly at the same time, thereby causing the excess membrane material to fall.

[0037] As an optional implementation, the air inlet on the cylinder assembly 1 and the air vent on the suction cup assembly 2 are both connected to the air pump on the vacuum machine, a first solenoid valve is arranged between the air inlet and the air pump, and a second solenoid valve is arranged between the air vent and the air pump.

[0038] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A device specially used for vacuum machine film adsorption, expansion and contraction, shaking material integrated device, characterized in that: It comprises a cylinder assembly (1), a suction cup assembly (2), a body support (3) and an elastic assembly (4), wherein: The piston rod of the cylinder assembly (1) is connected to the suction cup assembly (2), the cylinder assembly (1) is slidably connected to the elastic assembly (4), the main body bracket (3) is connected to the elastic assembly (4), and the main body bracket (3) is connected to a servo motor on the vacuum machine.

2. According to claim 1, a dedicated vacuum machine film adsorption, expansion and contraction material shaking integrated device, characterized in that: The elastic component (4) comprises a linear guide rail (41), a slider bracket (42) and a spring structure (43); the linear guide rail (41) is connected to the main body bracket (3); the slider bracket (42) is connected to the cylinder component (1); the linear guide rail (41) and the slider bracket (42) are slidably connected; and two ends of the spring structure (43) are respectively connected to the main body bracket (3) and the main body bracket (3).

3. The one-piece device dedicated to vacuum machine film adsorption, expansion and contraction shaking material according to claim 2, characterized in that: The slider bracket (42) comprises a sliding block (421) and a U-shaped frame (422), wherein the sliding block (421) is connected to a side end of the U-shaped frame (422), and the sliding block (421) is slidably connected to the linear guide rail (41); The lower end of the U-shaped frame (422) is provided with a first through hole, the first through hole being connected to the cylinder assembly (1), the upper end of the U-shaped frame (422) is provided with an avoidance groove and a second through hole, the cylinder assembly (1) passes through the avoidance groove, and the spring structure (43) is connected to the second through hole.

4. The integrated device for vacuum machine film adsorption, expansion and contraction and shaking material according to claim 2, characterized in that: The spring structure (43) comprises a guide rod (431), a spring (432), a moving block (433) and a nut (434); one end of the guide rod (431) passes through the upper plate of the main body bracket (3) and is connected to the nut (434); the moving block (433) and the spring (432) are both sleeved on the guide rod (431) and the moving block (433) is slidably connected to the guide rod (431); the moving block (433) is connected to the slider bracket (42); the other end of the guide rod (431) passes through the slider bracket (42) and is connected to the nut (434); the spring (432) is located between the moving block (433) and the upper plate.

5. The one-piece device dedicated to vacuum machine film adsorption, expansion and contraction and shaking material according to claim 2, characterized in that: The number of the spring structures (43) is two.

6. The integrated device for vacuum machine film adsorption, expansion and contraction and shaking material according to claim 1, characterized in that: It also includes an overpressure sensor (5) and a vibration sensor.

7. The integrated device for vacuum machine film adsorption, expansion and contraction and shaking material according to claim 1, characterized in that: The air inlet on the cylinder assembly (1) and the air vent on the suction cup assembly (2) are both connected to the air pump on the vacuum machine, a first solenoid valve is arranged between the air inlet and the air pump, and a second solenoid valve is arranged between the air vent and the air pump.