Cutting device for glass tube processing
The cutting device addresses inefficiencies and safety issues in glass tube cutting by incorporating telescoping and slide rail mechanisms for precise cutting and a cleaning system, enhancing accuracy, efficiency, and safety.
Patent Information
- Application Number
- CN202420287094.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-07
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-07
AI Technical Summary
Traditional glass tube cutting devices suffer from inconvenient cutting, large cutting errors, slow cutting speed, and lack a cleaning mechanism, leading to increased cutting errors, environmental contamination, and health risks due to high temperatures and debris.
A cutting device with a main body mechanism, cutting mechanism, and cleaning mechanism, featuring telescoping devices for size adjustment, slide rails for precise cutting, and a cleaning system with water tanks and pipes to reduce dust and heat.
Enhances cutting accuracy, efficiency, and portability while reducing glass dust and surface heat, improving the cutting process's safety and environmental impact.
Smart Images
Figure CN222274387U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting processing, in particular to a cutting device for glass tube processing. Background Art
[0002] In social production, glass tubes are widely used. They can be used in various fields such as electric light sources, semiconductors, optical communications, military industry, metallurgy, building materials, chemistry, machinery, electricity, and environmental protection. In existing production, glass tubes are widely used to make solar vacuum tubes, especially in solar water heaters. Glass tubes need to be cut according to size during the production of solar vacuum tubes. However, traditional glass tube cutting devices generally have the defects of inconvenient cutting, large cutting errors, and slow cutting speed, which directly reduces the cutting efficiency. For this reason, we propose a mechanical cutting device for glass tube processing.
[0003] Application No.: CN201811146787.7 discloses a mechanical cutting device for glass tube processing, comprising a mounting base plate, a U-shaped mounting groove is transversely opened at the upper end of the mounting base plate, a rear limit plate is fixedly mounted at the middle rear end of the U-shaped mounting groove, a front limit plate is movably arranged at the middle front end of the U-shaped mounting groove, a glass tube body is movably mounted between two rotating semicircular grooves, a driving motor is fixedly mounted on the L-shaped motor mounting plate, a semi-sealed circular tube is fixedly connected to the output end of the driving motor, a disc-type cutting knife is arranged at the inner middle part of the rectangular frame plate, the disc-type cutting knife and the rectangular frame plate are fixed by a positioning shaft inserted through them, and a scale is fixed on the upper surface of the support plate; the mechanical cutting device makes cutting more accurate, reduces cutting errors, improves cutting speed, and has strong stability, which directly improves cutting efficiency and the quality of the glass tube after cutting.
[0004] The equipment is portable and precise, but lacks a cleaning mechanism during the cutting process. During the cutting process, the high-speed rotating cutter contacts the glass tube, causing the temperature of the cut surface of the glass tube to rise significantly, which can easily cause the cut surface to melt. The cutting process will cause a large amount of glass debris, affecting the working environment and causing irreversible harm to personnel health. Therefore, a device that is portable, precise and stable, and also has a good cleaning system, is needed. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a cutting device for glass tube processing.
[0006] The utility model is implemented by the following technical scheme: a cutting device for glass tube processing, comprising a main body mechanism, a cutting mechanism and a cleaning mechanism, wherein the cutting mechanism is located at the top of the main body mechanism, and the cleaning mechanism is located at the bottom of the main body mechanism;
[0007] The main mechanism includes a bracket, a main board is fixedly connected to the top of the bracket, a fixed plate is fixedly connected to the top right end of the main board, a fixed telescope is fixedly connected to the left inner part of the fixed plate, a fixed telescopic rod is internally transmission-connected to the fixed telescopic rod, a connecting pipe is fixedly connected to the left side of the fixed telescopic rod, and an extrusion block is transmission-connected to the surface of the connecting pipe, a pipe platform is fixedly connected to the top of the main board, a platform rod is fixedly connected to the front of the main board, a scale is threadedly connected to the top of the platform rod, a positioning hole is provided on the surface of the scale, a control board is fixedly connected to the front of the bracket, a controller is fixedly connected to the front of the control board, and a blanking water tank is provided at the bottom of the bracket.
[0008] Through the above technical solution, by setting up a blanking water tank, the portability and efficiency of production are greatly improved.
[0009] As a further improvement of the above scheme, the number of the positioning holes is two, and the two positioning holes are located at both ends of the scale and are symmetrically distributed. The number of the tube platforms is three, and the three tube platforms are located on the top surface of the main board, and the three tube platforms are linearly arranged at fixed distances.
[0010] Through the above technical solution, the stress points of the glass tube are increased.
[0011] As a further improvement of the above scheme, the cutting mechanism includes a cutting frame, the bottom of the cutting frame is slidably connected to a slide rail, the inner surface of the cutting frame is fixedly connected to a reinforcement block, the bottom of the reinforcement block is fixedly connected to a cutting telescope, the bottom of the cutting telescope is transmission-connected to a cutting telescopic rod, the bottom of the cutting telescopic rod is fixedly connected to a cutter, the right side of the cutter is fixedly connected to a brake machine, the left side of the brake machine is transmission-connected to a slice, and the left side of the cutter is threadedly connected to a slice.
[0012] Through the above technical solution, cutting is more portable and efficient.
[0013] As a further improvement of the above solution, there are two slide rails, and the two slide rails are located on two legs of the cutting frame.
[0014] The above technical solution facilitates the movement of the cutting mechanism.
[0015] As a further improvement of the above solution, the cleaning mechanism includes a water tank, the bottom of which is fixedly connected to a reinforced water pipe, the bottom of which is provided with a universal shaft, and the bottom of which is fixedly connected to a cleaning pipe.
[0016] The dust problem is solved by the above technical solution.
[0017] As a further improvement of the above solution, the number of the reinforced water pipe, the universal shaft and the cleaning pipe are two each.
[0018] Through the above technical solution, dust can be cleaned more evenly.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] The utility model sets a main body mechanism, specifically installs a telescoping device, so as to make it an adjustable unit, so as to better cut the required size and increase the portability of cutting.
[0021] The utility model achieves the effect of cutting any size by setting a cutting mechanism, specifically by installing a slide rail and a cutting telescope, and also greatly improves the accuracy and controllability of the product.
[0022] The utility model reduces glass dust and reduces the heat of the cut surface of the glass tube by arranging a cleaning mechanism, specifically by installing a universal shaft and a cleaning tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the cutting mechanism structure of the utility model;
[0026] Figure 4 This is a schematic diagram of the cutting mechanism and cleaning mechanism of the utility model.
[0027] Description of main symbols:
[0028] Main body; 101, bracket; 102, main board; 103, fixed plate; 104, fixed telescope; 105, fixed telescopic rod; 106, take over; 107, extrusion block; 108, pipe table; 109, table rod; 110, scale; 111, positioning hole; 112, control board; 113, controller; 114, blanking water tank; 2, cutting mechanism; 201, cutting frame; 202, slide rail; 203, reinforcement block; 204, cutting telescope; 205, cutting telescopic rod; 206, cutter; 207, fixed rod; 208, slice; 209, brake; 3, cleaning mechanism; 301, water tank; 302, reinforced water pipe; 303, universal shaft; 304, cleaning pipe. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0030] Example:
[0031] Please combine Figure 1-4 , a glass tube processing cutting device of this embodiment includes a main body mechanism 1, a cutting mechanism 2 and a cleaning mechanism 3, wherein the cutting mechanism 2 is located at the top of the main body mechanism 1, and the cleaning mechanism 3 is located at the bottom of the main body mechanism 1;
[0032] The main mechanism 1 includes a bracket 101, a main board 102 is fixedly connected to the top of the bracket 101, a fixed plate 103 is fixedly connected to the top right end of the main board 102, a fixed telescopic device 104 is fixedly connected to the left inner part of the fixed plate 103, a fixed telescopic rod 105 is internally connected to the fixed telescopic device 104, a connecting pipe 106 is fixedly connected to the left side of the fixed telescopic rod 105, and an extrusion block 107 is connected to the surface of the connecting pipe 106, a pipe platform 108 is fixedly connected to the top of the main board 102, a table rod 109 is fixedly connected to the front of the main board 102, a scale 110 is threadedly connected to the top of the table rod 109, and a positioning hole 111 is provided on the surface of the scale 110, a control board 112 is fixedly connected to the front of the bracket 101, a controller 113 is fixedly connected to the front of the control board 112, and a blanking water tank 114 is provided at the bottom of the bracket 101.
[0033] There are two positioning holes 111, which are located at both ends of the scale 110 and are symmetrically distributed. There are three tube platforms 108, which are located on the top surface of the main board 102 and are linearly arranged at fixed distances.
[0034] The cutting mechanism 2 includes a cutting frame 201, the bottom of which is slidably connected to a slide rail 202, the inner surface of which is fixedly connected to a reinforcement block 203, the bottom of which is fixedly connected to a cutting telescopic device 204, the bottom of which is transmission-connected to a cutting telescopic rod 205, the bottom of which is fixedly connected to a cutter 206, the right side of which is fixedly connected to a brake 209, the left side of which is transmission-connected to a slice 208, and the left side of which is threadedly connected to a slice 208.
[0035] There are two slide rails 202 , and the two slide rails 202 are located on two legs of the cutting frame 201 .
[0036] The cleaning mechanism 3 includes a water tank 301, a reinforced water pipe 302 is fixedly connected to the bottom of the water tank 301, a universal shaft 303 is arranged at the bottom of the reinforced water pipe 302, and a cleaning pipe 304 is fixedly connected to the bottom of the universal shaft 303.
[0037] The number of the reinforced water pipe 302 , the number of the universal shaft 303 and the number of the cleaning pipe 304 are both two.
[0038] The implementation principle of a cutting device for glass tube processing in the embodiment of the present application is as follows: when in use, first use the controller 113 to adjust the fixed expander 104 to a suitable position, insert the glass tube into the receiving pipe 106, use the squeezing block 107 to fix the glass tube, and adjust the fixed expander 104 back to zero position through the controller 113, and start the cutting mechanism 2 to adjust the cutting frame 201 to a suitable position, and use the controller 113 to start the cutting expander 204 and the slicer 208 to cut, open the reinforced water pipe 302 to start the linkage, and clean the cleaning pipe 304 during cutting to reduce dust and reduce temperature. The cut glass tube falls into the blanking water tank 114 along the inclined surface of the main board 102.
[0039] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A cutting device for glass tube processing, characterized in that: It comprises a main body mechanism (1), a cutting mechanism (2) and a cleaning mechanism (3), wherein the cutting mechanism (2) is located at the top of the main body mechanism (1), and the cleaning mechanism (3) is located at the bottom of the main body mechanism (1); The main body mechanism (1) comprises a bracket (101), the top of the bracket (101) is fixedly connected to a main board (102), the top right end of the main board (102) is fixedly connected to a fixed plate (103), the left interior of the fixed plate (103) is fixedly connected to a fixed telescopic device (104), the interior of the fixed telescopic device (104) is transmission-connected to a fixed telescopic rod (105), the left side of the fixed telescopic rod (105) is fixedly connected to a take-over device (106), and the surface of the take-over device (106) is transmission-connected to an extrusion block. (107), the top of the main board (102) is fixedly connected to a pipe stand (108), the front of the main board (102) is fixedly connected to a stand rod (109), the top of the stand rod (109) is threadedly connected to a scale (110), the surface of the scale (110) is provided with a positioning hole (111), the front of the bracket (101) is fixedly connected to a control board (112), the front of the control board (112) is fixedly connected to a controller (113), and the bottom of the bracket (101) is provided with a blanking water tank (114).
2. A glass tube processing cutting device as claimed in claim 1, characterized in that: The number of the positioning holes (111) is two, and the two positioning holes (111) are located at two ends of the scale (110) and are symmetrically distributed. The number of the tube platforms (108) is three, and the three tube platforms (108) are located on the top surface of the main board (102), and the three tube platforms (108) are linearly arranged at fixed distances.
3. A glass tube processing cutting device as claimed in claim 1, characterized in that: The cutting mechanism (2) comprises a cutting frame (201), the bottom of the cutting frame (201) is slidably connected to a slide rail (202), the inner surface of the cutting frame (201) is fixedly connected to a reinforcement block (203), the bottom of the reinforcement block (203) is fixedly connected to a cutting telescopic device (204), the bottom of the cutting telescopic device (204) is transmission-connected to a cutting telescopic rod (205), the bottom of the cutting telescopic rod (205) is fixedly connected to a cutter (206), the right side of the cutter (206) is fixedly connected to a brake (209), the left side of the brake (209) is transmission-connected to a slice (208), and the left side of the cutter (206) is threadedly connected to the slice (208).
4. A glass tube processing cutting device as claimed in claim 3, characterized in that: There are two slide rails (202), and the two slide rails (202) are located on two legs of the cutting frame (201).
5. A glass tube processing cutting device as claimed in claim 1, characterized in that: The cleaning mechanism (3) comprises a water tank (301), the bottom of the water tank (301) being fixedly connected to a reinforced water pipe (302), the bottom of the reinforced water pipe (302) being provided with a universal shaft (303), and the bottom of the universal shaft (303) being fixedly connected to a cleaning pipe (304).
6. A glass tube processing cutting device as claimed in claim 5, characterized in that: The number of the reinforced water pipe (302), the universal shaft (303) and the cleaning pipe (304) is two each.