Winding machine for motor manufacturing

By designing an automated winding machine, using inclined plates, brackets and adjustment mechanisms, the time-consuming problem of manually installing the rotor winding is solved, efficient and automated rotor installation is achieved, and working efficiency is improved.

CN222283035UActive Publication Date: 2024-12-31NINGBO QIXING MOTOR CO LTD
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Patent Information

Application Number
CN202420590233.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-31
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

During the manufacturing process of existing motors, manual installation of rotor windings requires a long time to operate, resulting in mental fatigue and inefficiency.

Method used

A winding machine for motor manufacturing is designed, using the cooperation of inclined plates, brackets and adjustment mechanisms. Through the coordinated work of the conveyor belt and cylinder, the rotor is automatically installed on the body, and the rotor of different sizes is adapted to rotors of different sizes through the adjustment mechanism to avoid manual labor. Manual installation.

Benefits of technology

Automatic installation is realized, reducing manual operation time, improving work efficiency, and avoiding the problems of rotor drop and improper installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding machine for motor manufacturing, which relates to the field of motor manufacturing and comprises a machine body, a supporting plate is fixedly connected in the machine body, a conveying belt is mounted in the supporting plate, a first air cylinder is mounted in the supporting plate, and an inclined plate is fixedly connected to the output end of the first air cylinder. A limiting plate is fixedly connected into the supporting plate, a support is slidably connected to the outer surface of the limiting plate, a transmission plate is fixedly connected to the bottom face of the support, a base is slidably connected to the bottom face of the support, a baffle is fixedly connected to the outer surface of the base, and an adjusting mechanism is arranged on the bottom face of the base. Through cooperation of the inclined plate, the support and other components, the inclined plate can enable the electrons to move upwards, the support can receive the electrons, the electrons can fall above the support after crossing the limiting plate, the electrons are installed on the machine body by moving the support, manual installation of workers is not needed, and the problem that time is wasted due to manual installation is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor manufacturing, in particular to a winding machine for motor manufacturing. Background Art

[0002] The motor generally consists of two parts: the rotor and the stator. The rotor is the rotating part of the motor, and the stator is the fixed part. The stator generally includes an iron core and windings arranged on the teeth of the iron core. The stator core is divided into two parts: an iron core body and splice teeth that can be plugged into the iron core body, and the coil needs to be wound on the splice teeth.

[0003] Nowadays, a winding machine is usually used to manufacture rotor windings for rotors. When winding the rotor windings, the rotor needs to be manually placed on a bracket, and the rotor is sent into a machine body through the bracket. The machine body fixes its position and makes windings for the rotor. However, in the process of manually placing the rotor for a long time, mental fatigue is inevitable, and time is inevitably wasted when placing the rotor, thereby affecting work efficiency. For this reason, we provide a winding machine for motor manufacturing to solve the above problems. Utility Model Content

[0004] 1) Technical issues solved

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a winding machine for motor manufacturing.

[0006] 2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding machine for motor manufacturing, comprising a machine body, a support plate fixedly connected to the inside of the machine body, a conveyor belt installed inside the support plate, a cylinder one installed inside the support plate, an inclined plate fixedly connected to the output end of the cylinder one, a limit plate fixedly connected to the inside of the support plate, a bracket slidably connected to the outer surface of the limit plate, a transmission plate fixedly connected to the bottom surface of the bracket, a base slidably connected to the bottom surface of the bracket, a baffle fixedly connected to the outer surface of the base, a cylinder two installed on the bottom surface of the base, and an adjustment mechanism provided on the bottom surface of the base.

[0008] Furthermore, the adjustment mechanism includes a transverse plate, the outer surface of which is fixedly connected to the interior of the machine body, the outer surface of which is slidably connected to the outer surface of the baffle, and the bottom surface of which is fixedly connected to a support frame.

[0009] Furthermore, the bottom surface of the support frame is fixedly connected to the interior of the machine body, the interior of the cross plate is rotatably connected to a threaded rod, and one end of the threaded rod away from the cross plate is rotatably connected to the interior of the machine body.

[0010] Furthermore, a connecting plate is threadedly connected to the outer surface of the threaded rod, the upper surface of the connecting plate is fixedly connected to the bottom surface of the base, and the outer surface of the connecting plate is slidably connected to the inside of the support frame.

[0011] Furthermore, a blocking plate is fixedly connected to the outer surface of the support plate, the outer surface of the blocking plate is slidably connected to the outer surface of the baffle plate, and the outer surface of the bracket is slidably connected to the inside of the baffle plate.

[0012] Furthermore, the outer surface of the inclined plate is slidably connected to the inside of the support plate, the outer surface of the limit plate is slidably connected to the outer surface of the conveyor belt, and a material receiving trough is installed inside the machine body.

[0013] Furthermore, the output end of the second cylinder is fixedly connected to the outer surface of the transmission plate, and the upper surface of the transmission plate is slidably connected to the bottom surface of the base.

[0014] III) Beneficial effects

[0015] Compared with the prior art, the winding machine for motor manufacturing has the following beneficial effects:

[0016] 1. The utility model cooperates with the inclined plate, the bracket and other components. First, the inclined plate can move the electrons upward, and the axis of the electrons is sent to a position above the inclined plate through a conveyor belt. Then, the cylinder is started to push the inclined plate upward. The electrons are blocked by the limit plate and pushed by the inclined plate to a position where they can cross the limit plate. The bracket can catch the electrons, and after the electrons cross the limit plate, they will fall above the bracket. The electrons are installed on the machine body by moving the bracket, and manual installation is not required by the staff. This is very convenient and solves the problem of wasting time in manual installation.

[0017] 2. The utility model cooperates with the adjusting mechanism and the baffle plate and other components. When winding rotors of different sizes, the adjusting mechanism can be started to move the position of the base. The movement of the base will move the bracket, so that the axis of electrons of different sizes can be installed inside the body. The baffle plate can limit the position of the electrons when they are pushed up by the inclined plate, thereby preventing one end of the electrons from sliding too much outside the support plate and falling off the inclined plate. It is very useful. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the overall structure diagram of the utility model;

[0019] Figure 2 This is the overall cross-sectional structural diagram of the utility model;

[0020] Figure 3 This is the structural diagram of the adjustment mechanism of the utility model;

[0021] Figure 4 This is a cross-sectional structural diagram of the base of the utility model;

[0022] Figure 5 This is a cross-sectional structural diagram of the support plate of the utility model.

[0023] In the figure: 1. body; 2. support plate; 3. conveyor belt; 4. cylinder 1; 5. inclined plate; 6. limit plate; 7. bracket; 8. transmission plate; 9. base; 10. baffle; 11. cylinder 2; 12. adjustment mechanism; 1201. cross plate; 1202. support frame; 1203. threaded rod; 1204. connecting plate; 13. barrier plate; 14. receiving trough. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1-Figure 5 As shown, the utility model provides a technical solution: a winding machine for motor manufacturing, including a machine body 1, a support plate 2 is fixedly connected to the inside of the machine body 1, a conveyor belt 3 is installed inside the support plate 2, a clamping tube is installed inside the machine body 1, after the axis of one end of the rotor is inserted into the clamping tube, the clamping tube will shrink toward the center to clamp the axis, when the clamping tube is loosened, the rotor will fall from the gap between the clamping tubes, the machine body 1 will fix the position of the support plate 2, the support plate 2 can facilitate the installation of the conveyor belt 3, and prevent the conveyor belt 3 from falling from the conveyor belt 3 when the rotor is transported.

[0026] A cylinder 4 is installed inside the support plate 2, and an inclined plate 5 is fixedly connected to the output end of the cylinder 4. The support plate 2 fixes the position of the cylinder 4. When the cylinder 4 is started, the inclined plate 5 can be controlled to move up and down. When the inclined plate 5 moves upward, it can push the axis center in the rotor to move upward, thereby driving the entire rotor to move upward through the movement of the axis center.

[0027] The interior of the support plate 2 is fixedly connected to a limit plate 6, and the outer surface of the limit plate 6 is slidably connected to a bracket 7. The support plate 2 will fix the position of the limit plate 6, and the limit plate 6 will be used to block the rotor transported by the conveyor belt 3. After the rotor moves upward to a certain position, it can move over the limit plate 6, thereby preventing the rotor from being directly sent out of the conveyor belt 3. The bracket 7 can move, and the limit plate 6 will limit the position to which the bracket 7 can move.

[0028] The bottom surface of the bracket 7 is fixedly connected with a transmission plate 8, and the bottom surface of the bracket 7 is slidably connected with a base 9. The bracket 7 will fix the position of the transmission plate 8, and when the transmission plate 8 moves, it will move with the bracket 7. The base 9 will limit the position of the bracket 7 and support the bracket 7 through the base 9.

[0029] The outer surface of the base 9 is fixedly connected with a baffle 10, the bottom surface of the base 9 is installed with a cylinder 11, and the bottom surface of the base 9 is provided with an adjustment mechanism 12. The base 9 can fix the position of the baffle 10, and the baffle 10 is used to block the rotor transported from the conveyor belt 3 to prevent the electrons from rolling out of the bracket 7. The base 9 can fix the position of the cylinder 11.

[0030] The adjustment mechanism 12 includes a transverse plate 1201, the outer surface of which is fixedly connected to the interior of the body 1, the outer surface of which is slidably connected to the outer surface of the baffle 10, and the bottom surface of the transverse plate 1201 is fixedly connected to a support frame 1202. The body 1 will fix the position of the transverse plate 1201, and will not move with the transverse plate 1201 when the baffle 10 moves. The support frame 1202 will limit the position of the transverse plate 1201, and the transverse plate 1201 is supported by the support frame 1202.

[0031] The bottom surface of the support frame 1202 is fixedly connected to the inside of the body 1, and the internal rotation of the cross plate 1201 is connected to the threaded rod 1203. The end of the threaded rod 1203 away from the cross plate 1201 is connected to the internal rotation of the body 1. The bottom end of the support frame 1202 is fixed by the body 1, and the cross plate 1201 can limit the position of the upper end of the threaded rod 1203, thereby reducing the vibration generated when the threaded rod 1203 rotates.

[0032] The outer surface of the threaded rod 1203 is threadedly connected to a connecting plate 1204. The bottom end of the threaded rod 1203 is located inside the body 1. The bottom end of the threaded rod 1203 is connected to the output end of the motor, so that the threaded rod 1203 can rotate when the motor is started. There are two threaded rods 1203, and the upper end of the other threaded rod 1203 is installed inside the support plate 2.

[0033] The upper surface of the connecting plate 1204 is fixedly connected to the bottom surface of the base 9, and the outer surface of the connecting plate 1204 is slidably connected to the inside of the support frame 1202. The connecting plate 1204 is controlled to move up and down by the rotation of the threaded rod 1203. The connecting plate 1204 will fix the position of the base 9, and when the connecting plate 1204 moves, it will move with the base 9. The support frame 1202 will limit the position of the connecting plate 1204, thereby preventing the connecting plate 1204 from rotating with the rotation of the threaded rod 1203.

[0034] The outer surface of the support plate 2 is fixedly connected with a blocking plate 13, and the outer surface of the blocking plate 13 is slidably connected to the outer surface of the baffle 10. The outer surface of the bracket 7 is slidably connected to the inside of the baffle 10. The support plate 2 will fix the position of the blocking plate 13, and the blocking plate 13 will limit the position of the rotor to prevent the axis of one end of the rotor from moving outward when the rotor moves upward. The baffle 10 will limit the position to which the bracket 7 can move.

[0035] The outer surface of the inclined plate 5 is slidably connected to the inside of the support plate 2, and the outer surface of the limit plate 6 is slidably connected to the outer surface of the conveyor belt 3. A material receiving trough 14 is installed inside the body 1. The support plate 2 will limit the position to which the inclined plate 5 can move. The limit plate 6 will contact the outer surface of the conveyor belt 3, thereby preventing a gap between the conveyor belt 3 and the limit plate 6 from jamming the rotor. A soft cushion similar to a sponge is installed inside the material receiving trough 14 to prevent the rotor from being injured when it falls from the body 1. The material receiving trough 14 is an inclined trough, and the electrons will roll downward after falling into it.

[0036] The output end of cylinder 2 11 is fixedly connected to the outer surface of the transmission plate 8, and the upper surface of the transmission plate 8 is slidably connected to the bottom surface of the base 9. When cylinder 2 11 is started, it will push the transmission plate 8 to move, and the base 9 will limit the position to which the transmission plate 8 can move.

[0037] Working principle: When using the device, first, the electrons need to be placed on the conveyor belt 3, and then the threaded rod 1203 is rotated to move the connecting plate 1204. The movement of the connecting plate 1204 will move the base 9, and the movement of the base 9 will move the bracket 7. The bracket 7 is adjusted to a suitable position according to the height of the electron axis, and then the conveyor belt 3 is started to send the electrons to the position in contact with the limit plate 6, and then the cylinder 1 4 is started to raise the inclined plate 5. The rise of the inclined plate 5 will bring the electrons up, so that an electron passes over the limit plate 6. After passing the limit plate 6, the electron will fall on the bracket 7, and then the cylinder 2 11 is started to push the transmission plate 8, and the transmission plate 8 will move the bracket 7. The electron is installed in the body 1 through the movement of the bracket 7, and the body 1 completes its winding. Then the body 1 releases the electron, and the electron falls into the receiving trough 14.

Claims

1. A winding machine for motor manufacturing, comprising a machine body (1), characterized in that: A support plate (2) is fixedly connected to the interior of the machine body (1), a conveyor belt (3) is installed inside the support plate (2), a cylinder 1 (4) is installed inside the support plate (2), an output end of the cylinder 1 (4) is fixedly connected to a slant plate (5), a limit plate (6) is fixedly connected to the interior of the support plate (2), a bracket (7) is slidably connected to the outer surface of the limit plate (6), a transmission plate (8) is fixedly connected to the bottom surface of the bracket (7), a base (9) is slidably connected to the bottom surface of the bracket (7), a baffle (10) is fixedly connected to the outer surface of the base (9), a cylinder 2 (11) is installed on the bottom surface of the base (9), and an adjustment mechanism (12) is provided on the bottom surface of the base (9).

2. A winding machine for motor manufacturing according to claim 1, characterized in that: The adjustment mechanism (12) comprises a transverse plate (1201), the outer surface of the transverse plate (1201) being fixedly connected to the interior of the machine body (1), the outer surface of the transverse plate (1201) being slidably connected to the outer surface of the baffle (10), and the bottom surface of the transverse plate (1201) being fixedly connected to a support frame (1202).

3. A winding machine for motor manufacturing according to claim 2, characterized in that: The bottom surface of the support frame (1202) is fixedly connected to the inside of the machine body (1); the inside of the transverse plate (1201) is rotatably connected to a threaded rod (1203); and one end of the threaded rod (1203) away from the transverse plate (1201) is rotatably connected to the inside of the machine body (1).

4. A winding machine for motor manufacturing according to claim 3, characterized in that: The outer surface of the threaded rod (1203) is threadedly connected to a connecting plate (1204), the upper surface of the connecting plate (1204) is fixedly connected to the bottom surface of the base (9), and the outer surface of the connecting plate (1204) is slidably connected to the inside of the support frame (1202).

5. A winding machine for motor manufacturing according to claim 1, characterized in that: The outer surface of the support plate (2) is fixedly connected to a blocking plate (13), the outer surface of the blocking plate (13) is slidably connected to the outer surface of the baffle (10), and the outer surface of the bracket (7) is slidably connected to the inside of the baffle (10).

6. A winding machine for motor manufacturing according to claim 1, characterized in that: The outer surface of the inclined plate (5) is slidably connected to the inside of the support plate (2), the outer surface of the limit plate (6) is slidably connected to the outer surface of the conveyor belt (3), and a material receiving trough (14) is installed inside the machine body (1).

7. A winding machine for motor manufacturing according to claim 1, characterized in that: The output end of the second cylinder (11) is fixedly connected to the outer surface of the transmission plate (8), and the upper surface of the transmission plate (8) is slidably connected to the bottom surface of the base (9).