Medium-frequency induction quenching furnace for quenching processing

By introducing a filter mechanism into the medium frequency induction quenching furnace, and using the suction pump and the flue gas filter layer to treat harmful gases, the problem of flue gas emission pollution in the prior art is solved, and environmental protection and convenient operation are achieved.

CN222294119UActive Publication Date: 2025-01-03WUAN JUNXIN REPAIR & MANUFACTURING FACTORY
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Patent Information

Application Number
CN202420548804.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-01-03
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The existing medium-frequency induction quenching furnaces lack flue gas filtration devices, which leads to direct discharge of waste gas generated during quenching, causing air pollution.

Method used

A medium frequency induction quenching furnace is designed, which includes a filtering mechanism. The harmful gas generated during quenching is sucked into the filter box through a suction pump. The harmful substances are filtered using five flue gas filter layers and discharged through the smoke exhaust pipe to avoid pollution. At the same time, the motor drives the threaded rod to automatically open and close the cover for easy use.

Benefits of technology

Effectively filter harmful gases during quenching to avoid environmental pollution, and improve operational efficiency through automated design, making it easier to replace the filter layer to maintain the filtration effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quenching furnaces, in particular to a medium-frequency induction quenching furnace for quenching processing, which comprises a quenching furnace body, four supporting columns are arranged at the lower end of the quenching furnace body, and a base is fixedly mounted at the lower ends of the four supporting columns jointly. The quenching furnace comprises a quenching furnace body, supporting frames are arranged on the left portion and the right portion of the outer surface of the quenching furnace body correspondingly, motors are fixedly mounted at the upper ends of the two supporting frames correspondingly, threaded rods are fixedly mounted at the output ends of the two motors correspondingly, and cover bodies are movably mounted on the outer surfaces of the two threaded rods through movable blocks correspondingly; a telescopic air cylinder is fixedly installed in the middle of the lower end of the quenching furnace body in a penetrating mode, and a containing plate is fixedly installed at the output end of the telescopic air cylinder. According to the medium-frequency induction quenching furnace for quenching processing, the problem that harmful gas is directly discharged to pollute the environment and air is prevented, the filter layer is convenient to replace, and better filtering is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching furnaces, in particular to a medium frequency induction quenching furnace for quenching processing. Background Art

[0002] The purpose of quenching is to transform the supercooled austenite into martensite or bainite to obtain martensite or bainite structure, and then temper it at different temperatures to greatly improve the rigidity, hardness, wear resistance, fatigue strength and toughness of the steel, so as to meet the different use requirements of various mechanical parts and tools. However, the existing medium-frequency induction quenching furnace for quenching lacks a device to filter the flue gas generated during quenching. Since the direct discharge of the exhaust gas generated during quenching is easy to cause air pollution, it is inconvenient to discharge it directly. Therefore, we have launched a new medium-frequency induction quenching furnace for quenching. Utility Model Content

[0003] The main purpose of the utility model is to provide a medium frequency induction quenching furnace for quenching processing, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A medium frequency induction quenching furnace for quenching processing comprises a quenching furnace body, wherein four support columns are arranged at the lower end of the quenching furnace body, and a base is fixedly installed at the lower ends of the four support columns together, and support frames are arranged at the left and right parts of the outer surface of the quenching furnace body, and motors are fixedly installed at the upper ends of the two support frames, and threaded rods are fixedly installed at the output ends of the two motors, and covers are movably installed on the outer surfaces of the two threaded rods through movable blocks, and a telescopic cylinder is inserted and fixedly installed in the middle part of the lower end of the quenching furnace body, and a placement plate is fixedly installed at the output end of the telescopic cylinder, and a U-shaped tube is inserted and fixedly installed at the upper end of the cover body, and a branch pipe is arranged at the front of the outer surface of the U-shaped tube, and the lower part of the branch pipe penetrates the cover body and extends to the interior of the quenching furnace body, and air intake heads are arranged at the left and right parts of the lower end of the U-shaped tube and the lower end of the branch pipe, and an air suction pump is fixedly installed at the middle and rear part of the outer surface of the U-shaped tube through a connecting pipe, and a filtering mechanism is fixedly installed at the rear end of the air suction pump through a connecting pipe.

[0006] Preferably, the outer surface of the placement plate is in movable contact with the inner surface of the quenching furnace body, and the lower end of the cover body is in tight contact with the upper end of the quenching furnace body.

[0007] Preferably, the filtering mechanism is fixedly mounted on the rear upper end of the cover body.

[0008] Preferably, the filtering mechanism includes a filter box, a connecting hole is provided at the front end of the filter box, baffles are provided on the inner front wall and the inner rear wall of the filter box, five smoke filtering layers are provided on the upper ends of the two baffles, a sealing cover is movably installed on the upper end of the filter box through a hinge, a handle is fixedly installed on the front end of the sealing cover, and three smoke exhaust pipes are fixedly installed on the upper end of the sealing cover.

[0009] Preferably, the filter box is connected to the interior of the quenching furnace body through an air suction pump.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. Turn on the suction pump through the controller. The suction pump will suck the harmful gases generated during quenching into the filter box through the U-shaped pipe and the branch pipe, and then filter the harmful substances in the smoke layer by layer through the five smoke filter layers, and finally discharge them through the three exhaust pipes to avoid harmful gases from polluting the environment. After long-term use, open the sealing cover through the handle to facilitate the replacement of the five internal smoke filter layers for better filtration;

[0012] 2. The two motors are turned on at the same time through the controller. The two motors drive the two threaded rods to rotate, and then drive the cover between the two movable blocks to move downward, so that the cover can be opened and closed automatically, which saves time and effort and is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of a medium frequency induction quenching furnace for quenching processing according to the utility model;

[0014] Figure 2 This is a schematic diagram of the internal cross-sectional structure of a medium frequency induction quenching furnace for quenching processing according to the utility model;

[0015] Figure 3 This is a schematic diagram of the smoke conveying structure of a medium frequency induction quenching furnace for quenching processing of the utility model;

[0016] Figure 4 The utility model is a schematic diagram of the overall structure of a filtering mechanism of a medium frequency induction quenching furnace for quenching processing.

[0017] In the figure: 1. quenching furnace body; 2. support column; 3. base; 4. cover; 5. support frame; 6. motor; 7. threaded rod; 8. telescopic cylinder; 9. placement plate; 10. U-shaped pipe; 11. branch pipe; 12. air inlet head; 13. suction pump; 14. filtering mechanism; 140. filter box; 141. connecting hole; 142. baffle; 143. smoke filter layer; 144. sealing cover; 145. handle; 146. exhaust pipe. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-4 , the utility model provides a technical solution:

[0022] A medium frequency induction quenching furnace for quenching processing, comprising a quenching furnace body 1, four support columns 2 are arranged at the lower end of the quenching furnace body 1, a base 3 is fixedly installed at the lower ends of the four support columns 2, a support frame 5 is arranged at the left and right parts of the outer surface of the quenching furnace body 1, a motor 6 is fixedly installed at the upper ends of the two support frames 5, a threaded rod 7 is fixedly installed at the output ends of the two motors 6, a cover body 4 is movably installed on the outer surfaces of the two threaded rods 7 through a movable block, and an extension rod 4 is inserted and fixedly installed in the middle of the lower end of the quenching furnace body 1 The output end of the telescopic cylinder 8 is fixedly installed with a placing plate 9, the upper end of the cover body 4 is fixedly installed with a U-shaped tube 10, the front of the outer surface of the U-shaped tube 10 is provided with a branch tube 11, the lower part of the branch tube 11 passes through the cover body 4 and extends to the interior of the quenching furnace body 1, the left and right parts of the lower end of the U-shaped tube 10 and the lower end of the branch tube 11 are provided with an air intake head 12, the middle and rear part of the outer surface of the U-shaped tube 10 is fixedly installed with an air suction pump 13 through a connecting pipe, and the rear end of the air suction pump 13 is fixedly installed with a filtering mechanism 14 through a connecting pipe.

[0023] In this embodiment, the outer surface of the placement plate 9 is in active contact with the inner surface of the quenching furnace body 1, and the lower end of the cover body 4 is in close contact with the upper end of the quenching furnace body 1; the filtering mechanism 14 is fixedly installed at the rear of the upper end of the cover body 4.

[0024] In this embodiment, the filtering mechanism 14 includes a filter box 140, a connecting hole 141 is provided at the front end of the filter box 140, baffles 142 are provided on the inner front wall and the inner rear wall of the filter box 140, five smoke filter layers 143 are provided on the upper ends of the two baffles 142, a sealing cover 144 is movably installed on the upper end of the filter box 140 through a hinge, a handle 145 is fixedly installed on the front end of the sealing cover 144, and three smoke exhaust pipes 146 are fixedly installed on the upper end of the sealing cover 144; the filter box 140 is connected to the interior of the quenching furnace body 1 through the suction pump 13.

[0025] It should be noted that the utility model is a medium frequency induction quenching furnace for quenching processing. During use, the telescopic cylinder 8 is opened by the controller, so that the placement plate 9 is pushed to the top, and then the workpiece to be quenched is placed on the placement plate 9, and then the two motors 6 are turned on at the same time by the controller. The two motors 6 drive the two threaded rods 7 to rotate, and then drive the cover body 4 between the two movable blocks to move downward, so as to seal and quench the quenching furnace body 1. During the quenching process, the suction pump 13 can be turned on by the controller. The suction pump 13 sucks the harmful gas generated during quenching into the filter box 140 through the U-shaped tube 10 and the branch pipe 11, and then the harmful substances in the smoke are filtered layer by layer through the five smoke filter layers 143, and finally discharged through the three smoke exhaust pipes 146 to avoid harmful gases from polluting the environment. After long-term use, the sealing cover 144 is opened by the handle 145, which is convenient for replacing the five internal smoke filter layers 143 to facilitate better filtering.

[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A medium frequency induction quenching furnace for quenching processing, comprising a quenching furnace body (1), characterized in that: The lower end of the quenching furnace body (1) is provided with four support columns (2), the lower ends of the four support columns (2) are commonly fixedly mounted with a base (3), the left and right outer surfaces of the quenching furnace body (1) are both provided with support frames (5), the upper ends of the two support frames (5) are both fixedly mounted with motors (6), the output ends of the two motors (6) are both fixedly mounted with threaded rods (7), the outer surfaces of the two threaded rods (7) are both movably mounted with covers (4) via movable blocks, and a telescopic cylinder (8) is inserted and fixedly mounted in the middle of the lower end of the quenching furnace body (1), and the telescopic cylinder (8) A placement plate (9) is fixedly mounted on the output end of the cover (4), a U-shaped tube (10) is inserted and fixedly mounted on the upper end of the cover body (4), a branch tube (11) is arranged at the front of the outer surface of the U-shaped tube (10), the lower part of the branch tube (11) passes through the cover body (4) and extends to the interior of the quenching furnace body (1), an air intake head (12) is arranged at the left and right lower ends of the U-shaped tube (10) and the lower end of the branch tube (11), an air suction pump (13) is fixedly mounted on the middle and rear part of the outer surface of the U-shaped tube (10) via a connecting tube, and a filtering mechanism (14) is fixedly mounted on the rear end of the air suction pump (13) via a connecting tube.

2. The medium frequency induction quenching furnace for quenching processing according to claim 1, characterized in that: The outer surface of the placement plate (9) is in movable contact with the inner surface of the quenching furnace body (1), and the lower end of the cover body (4) is in tight contact with the upper end of the quenching furnace body (1).

3. The medium frequency induction quenching furnace for quenching processing according to claim 1, characterized in that: The filtering mechanism (14) is fixedly mounted on the rear portion of the upper end of the cover body (4).

4. The medium frequency induction quenching furnace for quenching processing according to claim 3, characterized in that: The filtering mechanism (14) comprises a filtering box (140), a connecting hole (141) being provided at the front end of the filtering box (140), baffles (142) being provided at the inner front wall and the inner rear wall of the filtering box (140), five smoke filtering layers (143) being provided at the upper ends of the two baffles (142), a sealing cover (144) being movably mounted at the upper end of the filtering box (140) via a hinge, a handle (145) being fixedly mounted at the front end of the sealing cover (144), and three smoke exhaust pipes (146) being fixedly mounted at the upper end of the sealing cover (144).

5. The medium frequency induction quenching furnace for quenching processing according to claim 4, characterized in that: The filter box (140) is connected to the interior of the quenching furnace body (1) via an air suction pump (13).