Spiral high-pressure extrusion separator with screw self-cleaning function

By setting the nozzle and spray pipe on the screw extrusion separator for automatic flushing and cleaning of the screw, the filter cartridge blockage caused by screw residue after solid-liquid separation is solved, and the cleaning efficiency and stability of the separation effect are improved.

CN222309942UActive Publication Date: 2025-01-07XINXIANG ZHONGTIAN XINGHUO MASCH CO LTD
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Patent Information

Application Number
CN202422866843.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-07
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

After the solid-liquid separation of existing screw extrusion separators, solid residue remains on the screw, causing the filter cartridge to be blocked, which requires manual disassembly and cleaning, which is cumbersome and inefficient.

Method used

The spray head and the spray pipe are installed on the filter cartridge, and the spray pipe is controlled to rotate by an angle motor. The spray head is flushed and cleaned the screw through the through groove, avoiding manual disassembly and improving cleaning efficiency.

Benefits of technology

The screw self-cleaning is achieved, the operation efficiency and stability of the solid-liquid separator are improved, labor costs are reduced, and filter cartridges are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spiral high-pressure extrusion separator with a screw self-cleaning function, relates to the technical field of spiral extrusion separators, and aims to solve the problems that a spiral solid-liquid separator in the prior art is inconvenient to clean and affects the efficiency. A screw rod is rotatably connected in the filter cylinder, the main motor drives the screw rod to rotate, a cleaning cylinder and an angle motor are arranged on the filter cylinder, a spraying pipe is rotatably connected in the cleaning cylinder, and spraying heads are arranged on the spraying pipe in a linear array mode. The nozzle can be rotated into the cleaning cylinder to be protected, the nozzle is prevented from being blocked, the tedious operation of manually cleaning the filter cylinder by disassembling the filter cylinder is avoided, the cleaning efficiency is remarkably improved, the labor cost is reduced, the cleanness of the interiors of the screw rod and the filter cylinder is kept, and the efficient operation of the solid-liquid separator and the stability of the separation effect are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of screw extrusion separators, in particular to a screw high-pressure extrusion separator with a screw self-cleaning function. Background Art

[0002] The screw extrusion separator, also known as the screw solid-liquid separator, is a device based on the principle of pressure filtration. It has high processing efficiency and separation effect. Its main working principle is to introduce the solid-liquid mixture into the processing area of ​​the filter cake filter through the feed port, and then use the action of the screw propeller to push the mixture forward. Due to the pressure difference inside the equipment, the liquid is squeezed out after being filtered through the filter screen, while the solid is retained on the filter screen to form a filter cake, which is finally discharged through the material discharge port.

[0003] After the spiral solid-liquid separator performs solid-liquid separation, solid residue will remain on the screw in the filter cartridge. When there are too many solid residues, the filter cartridge will be blocked, affecting the solid-liquid separation efficiency. Therefore, after the solid-liquid separation is completed, the screw in the filter cartridge needs to be cleaned to keep the screw clean. The existing cleaning method generally disassembles the filter cartridge to clean the screw, which is cumbersome, labor-intensive, and has low cleaning efficiency.

[0004] Therefore, the present application provides a spiral high-pressure extrusion separator with a screw self-cleaning function to meet the needs. Utility Model Content

[0005] The purpose of the present application is to provide a spiral high-pressure extrusion separator with a screw self-cleaning function, in which a nozzle is arranged on the filter cartridge to clean the screw, thereby reducing the difficulty of screw cleaning and improving the cleaning efficiency.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: a spiral high-pressure extrusion separator with a screw self-cleaning function, comprising a separator body, a filter cartridge and a main motor are arranged on the separator body, a screw is rotatably connected in the filter cartridge, and the main motor drives the screw to rotate;

[0007] The filter cartridge is provided with a cleaning cartridge and an angle motor;

[0008] A spray pipe is rotatably connected to the cleaning cylinder, the spray pipe is parallel to the rotating shaft of the screw, a through slot is provided between the cleaning cylinder and the filter cylinder, and nozzles are arranged in a linear array on the spray pipe, and the nozzles are adapted to the size of the through slot;

[0009] The angle motor controls the rotation angle of the spray pipe;

[0010] A water pump is provided on one side of the separator body, and the spray pipe is connected to the water outlet of the water pump through a water pipe.

[0011] Preferably, there are two groups of cleaning cylinders which are arranged alternately, and one end of each group of cleaning cylinders is flush with one end of the filter cylinder.

[0012] Preferably, the angle motor is a dual-axis motor, one end of the spray pipe extends from the cleaning cylinder, and the extended ends of the two groups of spray pipes are both connected to one end of the dual-axis motor shaft through a synchronous belt transmission.

[0013] Preferably, the water pipe is connected to the protruding end of the spray pipe through a rotary joint.

[0014] Preferably, grooves are provided on the outer wall of the spray pipe, and the grooves are in multiple groups and arranged in a linear array. The spray heads are all positioned in the grooves, and the spray heads adopt fan-shaped nozzles.

[0015] In summary, the technical effects and advantages of the utility model are:

[0016] The utility model provides a cleaning cylinder on the filter cartridge, and the nozzle on the spray pipe can be used to pass through the through groove to effectively rinse and clean the rotating screw and remove solid residues remaining on the surface of the screw. At the same time, the angle motor is used to control the rotation of the spray pipe. When the spiral extrusion separator is working, the nozzle can be transferred into the cleaning cylinder for protection to prevent the solid and liquid materials from being squeezed and clogging the nozzle. Therefore, while ensuring the normal operation of the spiral extrusion separator, the tedious operation of disassembling the filter cartridge for manual cleaning is avoided, which significantly improves the cleaning efficiency, reduces the labor cost, keeps the screw and the inside of the filter cartridge clean, and ensures the efficient operation of the solid-liquid separator and the stability of the separation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0021] In the figure: 1. separator body; 2. filter cartridge; 3. cleaning cartridge; 4. spray pipe; 5. rotary joint; 6. dual-axis motor; 7. water pump; 10. screw; 20. through slot; 40. groove; 41. spray head. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example: Reference Figure 1-3 The spiral high-pressure extrusion separator with a screw self-cleaning function shown in the figure comprises a separator body 1, on which a filter cartridge 2 and a main motor are arranged, and the main motor drives a screw 10 to rotate in the filter cartridge 2;

[0024] The filter cartridge 2 is provided with a cleaning cartridge 3 and an angle motor;

[0025] A spray pipe 4 is rotatably connected to the cleaning cylinder 3. The spray pipe 4 and the rotating shaft of the screw 10 are parallel to each other. A through groove 20 is provided between the cleaning cylinder 3 and the filter cylinder 2. A linear array of nozzles 41 is provided on the spray pipe 4. The size of the nozzles 41 matches that of the through groove 20.

[0026] The angle motor controls the rotation angle of the spray pipe 4, and can align the spray head 41 with the through groove 20 when cleaning the screw, and rotate the spray head 41 into the spray pipe 4 for protection when performing solid-liquid separation;

[0027] A water pump 7 is provided on one side of the separator body 1 , and the water pump 7 supplies water to the spray pipe 4 through a water pipe.

[0028] As an implementation method in this embodiment, in order to fully clean the entire screw 10, Figure 1 As shown, there are two groups of cleaning cylinders 3 which are arranged alternately, and one end of each group of cleaning cylinders 3 is flush with one end of the filter cylinder 2 .

[0029] As an implementation method in this embodiment, in order to synchronously control the rotation of the two spray pipes 4, as shown in FIG. Figure 1 , Figure 2 As shown, the angle motor is a double-shaft motor 6, one end of the spray pipe 4 extends out from the cleaning cylinder 3, and the extended ends of the two groups of spray pipes 4 are both driven by a synchronous belt with one end of the rotating shaft of the double-shaft motor 6.

[0030] As an implementation method in this embodiment, in order to protect the connection between the water pipe and the spray pipe 4, Figure 1 As shown, the water pipe is connected to one end of the spray pipe 4 through a rotary joint 5.

[0031] As an implementation method in this embodiment, in order to prevent the nozzle 41 from interfering with the rotation of the spray pipe 4, as shown in FIG. Figure 3 As shown, grooves 40 are provided on the outer wall of the spray pipe 4. The grooves 40 are arranged in multiple groups and in a linear array. The spray heads 41 are all positioned in the grooves 40. The spray heads 41 adopt fan-shaped nozzles, which can increase the flushing area and enhance the flushing effect.

[0032] The working principle of the utility model is as follows: when the separator body 1 is performing solid-liquid separation, the double-axis motor 6 drives the two groups of spray pipes 4 to rotate synchronously through the synchronous belt, so that the groove 40 and the spray head 41 therein rotate to the position of the inner wall of the cleaning cylinder 3, so that the outer wall of the spray pipe 4 is blocked at the through groove 20, and the solid-liquid material is effectively prevented from clogging the spray head 41 during solid-liquid separation; when cleaning the screw 10, the main motor is kept running to drive the screw 10 to rotate continuously, and the double-axis motor 6 drives the spray pipe 4 to rotate, so that the spray head 41 rotates to the position of the through groove 20, and then the water pump 7 is started to transport water to the spray pipe 4, and the spray head 41 sprays water to rinse and clean the rotating screw 10, and the rinsed residue is transported out of the filter cartridge 2 by the screw 10. After cleaning, the water pump 7 is turned off, and the spray head 41 is reset by the double-axis motor 6. The rotary joint 5 can support the flexible rotation of the spray pipe 4 when transporting water.

[0033] The electromechanical connection involved in the present utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.

[0034] Components not described in detail herein are prior art.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A spiral high-pressure extrusion separator with a screw self-cleaning function, comprising a separator body (1), wherein a filter cartridge (2) and a main motor are provided on the separator body (1), wherein a screw (10) is rotatably connected to the filter cartridge (2), and wherein the main motor drives the screw (10) to rotate, and wherein: The filter cartridge (2) is provided with a cleaning cartridge (3) and an angle motor; A spray pipe (4) is rotatably connected to the cleaning cylinder (3), the spray pipe (4) and the rotating axis of the screw (10) are parallel to each other, a through groove (20) is provided between the cleaning cylinder (3) and the filter cylinder (2), and nozzles (41) are arranged in a linear array on the spray pipe (4), and the nozzles (41) are adapted to the size of the through groove (20); The angle motor controls the rotation angle of the spray pipe (4); A water pump (7) is provided on one side of the separator body (1), and the spray pipe (4) is connected to the water outlet of the water pump (7) via a water pipe.

2. The spiral high pressure extrusion separator with screw self-cleaning function according to claim 1, characterized in that: The cleaning cylinders (3) are provided in two groups and are arranged alternately, and one end of the cleaning cylinders (3) in each group is flush with one end of the filter cylinder (2).

3. The spiral high pressure extrusion separator with screw self-cleaning function according to claim 2, characterized in that: The angle motor is a double-shaft motor (6), one end of the spray pipe (4) extends out from the cleaning cylinder (3), and the extended ends of the two groups of spray pipes (4) are both connected to one end of the rotating shaft of the double-shaft motor (6) through a synchronous belt drive.

4. The spiral high pressure extrusion separator with screw self-cleaning function according to claim 3, characterized in that: The water pipe is connected to the protruding end of the spray pipe (4) via a rotating joint (5).

5. The spiral high pressure extrusion separator with screw self-cleaning function according to claim 1, characterized in that: The outer wall of the spray pipe (4) is provided with grooves (40), the grooves (40) are provided in a plurality of groups and in a linear array, the spray heads (41) are all positioned in the grooves (40), and the spray heads (41) are fan-shaped nozzles.