Efficient sludge thickening and dewatering device
By designing a detachable erosion assembly and coolant system in a high-efficiency sludge concentration and dewatering device, the problem of filter clogging and cleaning difficulties is solved, and more efficient sludge dewatering and device maintenance is achieved.
Patent Information
- Application Number
- CN202421112738.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In the existing high-efficiency sludge concentration and dehydration device, the filter net is easily blocked by solid debris and the sludge is bonded, resulting in difficulty in cleaning and affecting the dehydration efficiency.
A device including a support assembly, a dehydration assembly and a erosion assembly is designed. By providing a detachable bottom plate and a erosion assembly, the filter is washed and cleaned with tap water and coolant, and the sludge temperature is reduced to improve the dehydration effect.
It effectively avoids sludge and solid debris affecting the drainage of the filter, simplifies the filter cleaning process, extends the service life of the device and improves the dehydration efficiency.
Smart Images

Figure CN222312956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to a high-efficiency sludge concentrating and dehydrating device. Background Art
[0002] High-efficiency sludge thickening and dehydration devices are special equipment used to reduce the volume of sludge and lower its water content. These devices play a vital role in the sewage treatment and recycling process, and can significantly reduce the subsequent treatment and transportation costs of sludge. When in use, the high-efficiency sludge thickening and dehydration device squeezes and transports the sludge through a spiral structure, and then filters it through a filter. However, the filter is easily blocked by solid debris when draining water, and sludge may also stick to the filter. In order to better dehydrate, the filter needs to be cleaned regularly. Since the filter is inside the device and is blocked by the lower liquid structure, it is not easy for the user to clean the filter. There are certain shortcomings. For this reason, we propose a high-efficiency sludge thickening and dehydration device. Utility Model Content
[0003] The utility model aims to solve the problems existing in the prior art or related technologies.
[0004] To this end, the technical solution adopted by the utility model is: a high-efficiency sludge thickening and dehydration device, including a supporting assembly, a dehydration assembly, a flushing assembly and a bottom plate, the supporting assembly including a set body, a water outlet frame arranged at the bottom of the body, a slot opened at the bottom of the water outlet frame and a filter screen arranged on the inner wall of the body, the dehydration assembly is arranged on the body, the flushing assembly includes a fixed seat inserted in the slot, a screw connected to the bearing of the fixed seat, a second belt sleeved on the outside of the screw, a second drive motor sleeved with the second belt, a movable seat threadedly connected to the screw, a hose arranged at the bottom of the movable seat, a nozzle arranged at the top of the movable seat and a brush wire arranged at the top of the movable seat, and the bottom plate is bolted to the bottom of the water outlet frame.
[0005] Preferably, the support assembly further comprises a feed box arranged at the bottom of the machine body and a feed pipe arranged at the top of the machine body.
[0006] Preferably, the dehydration assembly includes a propulsion shaft connected to the machine body bearing, a first belt sleeved on the outside of the propulsion shaft, a first drive motor sleeved on the first belt, and a cooling chamber arranged inside the propulsion shaft, and the first drive motor is arranged on the machine body.
[0007] Preferably, a gasket is provided at the bottom of the second driving motor, and the gasket is fixedly connected to the body by bolts.
[0008] Preferably, a lower liquid hole is provided on the bottom plate, and a slope is provided on the top of the bottom plate.
[0009] Preferably, it also includes a liquid inlet assembly, which includes a first bracket bolted to the left side of the body, a liquid inlet pipe arranged on the first bracket, and a first rotating sealing ring bonded to the outside of the liquid inlet pipe.
[0010] Preferably, it further comprises a liquid outlet assembly, wherein the liquid outlet assembly comprises a second bracket bolted to the right side of the body, a liquid outlet pipe arranged on the second bracket, and a second rotating sealing ring bonded to the outside of the liquid outlet pipe.
[0011] By adopting the above technical scheme, the beneficial effects achieved by the utility model are as follows: the utility model effectively avoids the problem of sludge and solid debris affecting the drainage of the filter screen without affecting the drainage by arranging the flushing component, and at the same time, by arranging a detachable bottom plate to facilitate the replacement of the flushing component, the utility model has excellent practicality. When in use, the user can connect the hose of the flushing component to the tap water pipe, and then turn on the tap water pipe. After turning on the tap water, the tap water will be transported to the nozzle through the hose and sprayed out. At the same time, the second drive motor can be controlled to operate, and the operating second drive motor can drive the moving seat to move through the second belt. The filter screen can be flushed, and the friction of the brush wire can further clean the filter screen for use. Then the bolts on the bottom plate can be removed, and the bottom plate can be separated after removal. After separation, the flushing component can be directly moved away from the water outlet frame, so as to achieve the effect of installable and detachable flushing component for replacement. Afterwards, the liquid inlet pipe and the liquid outlet pipe can be threadedly connected to the pipeline for conveying coolant. After connection, the coolant is conveyed to the cooling chamber in the propulsion shaft. The conveyed coolant can reduce the temperature of the sludge and the body, which can extend the service life of the device on the one hand, and reduce the viscosity of the sludge by reducing the temperature of the sludge on the other hand, so as to facilitate dehydration. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the utility model;
[0013] Figure 2 It is a cross-sectional view of the support assembly and the dehydration assembly in the first embodiment of the present invention;
[0014] Figure 3 For this utility model Figure 1 Schematic diagram of the disassembly of the middle water outlet frame, flushing assembly and bottom plate;
[0015] Figure 4 For this utility model Figure 3 Schematic diagram of the appearance of the middle moving seat;
[0016] Figure 5 For this utility model Figure 3 Schematic diagram of the internal structure of the side of the middle moving seat;
[0017] Figure 6 For this utility model Figure 1 A schematic diagram of the structure of the middle liquid inlet assembly;
[0018] Figure 7 For this utility model Figure 1 Schematic diagram of the structure of the liquid outlet component.
[0019] Reference numerals:
[0020] 100, support assembly; 101, machine body; 102, feed box; 103, water outlet frame; 1031, card slot; 104, feed pipe; 105, filter screen;
[0021] 200, dehydration assembly; 201, propulsion shaft; 202, first belt; 203, first drive motor; 204, cooling chamber;
[0022] 300, flushing assembly; 301, screw rod; 302, second belt; 303, second drive motor; 304, fixed seat; 305, movable seat; 306, hose; 307, nozzle; 308, brush wire;
[0023] 400, bottom plate; 401, lower liquid hole;
[0024] 500, liquid inlet assembly; 501, first bracket; 502, liquid inlet pipe; 503, first rotating sealing ring;
[0025] 600, liquid outlet assembly; 601, second bracket; 602, liquid outlet pipe; 603, second rotating sealing ring. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0027] The following describes some embodiments of the utility model in conjunction with the accompanying drawings to provide a high-efficiency sludge concentrating and dehydrating device.
[0028] Embodiment 1:
[0029] Reference Figure 1-4 , which is the first embodiment of the utility model, provides a high-efficiency sludge thickening and dehydration device, including a support component 100, a dehydration component 200, a flushing component 300 and a bottom plate 400.
[0030] Specifically, the support component 100 includes a body 101, a water outlet frame 103 arranged at the bottom of the body 101, a slot 1031 opened at the bottom of the water outlet frame 103 and a filter 105 arranged on the inner wall of the body 101. The water outlet frame 103 is used for drainage, the slot 1031 is used to install the flushing component 300, and the filter 105 can filter the sludge so that the sludge can be dehydrated. The support component 100 also includes a discharge box 102 arranged at the bottom of the body 101 and a feed pipe 104 arranged at the top of the body 101. The discharge box 102 can discharge the dehydrated mud blocks, and the feed pipe 104 facilitates the introduction of the sludge into the body 101.
[0031] Specifically, the dehydration component 200 is arranged on the body 101, and the dehydration component 200 includes a propulsion shaft 201 connected to the bearing of the body 101, a first belt 202 sleeved on the outside of the propulsion shaft 201, a first drive motor 203 sleeved and connected to the first belt 202, and a cooling chamber 204 arranged inside the propulsion shaft 201. The first drive motor 203 is arranged on the body 101. The operation of the first drive motor 203 can drive the propulsion shaft 201 to rotate through the first belt 202. The rotating propulsion shaft 201 can push and squeeze the sludge for dehydration.
[0032] Specifically, the flushing component 300 includes a fixed seat 304 inserted into the slot 1031, a screw rod 301 connected to the bearing of the fixed seat 304, a second belt 302 sleeved on the outside of the screw rod 301, a second drive motor 303 sleeved and connected to the second belt 302, a movable seat 305 threadedly connected to the screw rod 301, a hose 306 arranged at the bottom of the movable seat 305, a nozzle 307 arranged at the top of the movable seat 305 and a brush wire 308 arranged at the top of the movable seat 305. The hose 306 can be connected to a tap water pipe. After the connection, the tap water pipe is opened. After opening, the tap water will be transported to the nozzle 307 through the hose 306 and sprayed out. At the same time, the second drive motor 303 can be controlled to operate. The operating second drive motor 303 can push the movable seat 305 to move through the second belt 302, so as to flush the filter 105. At the same time, the filter 105 can be further cleaned by the friction of the brush wire 308 for use.
[0033] Specifically, the bottom plate 400 is bolted to the bottom of the water outlet frame 103, a lower liquid hole 401 is opened on the bottom plate 400, and the bolts on the bottom plate 400 can be removed. After removal, the bottom plate 400 and the water outlet frame 103 can be separated, and after separation, the flushing component 300 can be directly moved away from the water outlet frame 103, so as to achieve the effect of installing and removing the flushing component 300, so as to replace the flushing component 300. A slope is arranged on the top of the bottom plate 400, and the slope has a guiding effect, so as to guide the sewage to the lower liquid hole 401 for discharge.
[0034] Embodiment 2:
[0035] Reference Figure 1 , Figure 5 and Figure 6 , which is the second embodiment of the utility model, is different from the first embodiment in that it also includes a liquid inlet component 500 and a liquid outlet component 600.
[0036] Specifically, the liquid inlet assembly 500 includes a first bracket 501 bolted to the left side of the body 101, a liquid inlet pipe 502 arranged on the first bracket 501, and a first rotating sealing ring 503 bonded to the outside of the liquid inlet pipe 502. The liquid inlet pipe 502 can be inserted into the propulsion shaft 201, and the insertion will not affect the rotation of the propulsion shaft 201, and the first rotating sealing ring 503 can play a role in sealing and leak-proofing. The first bracket 501 can be fixed to the left side of the body 101 by bolts for installation and disassembly.
[0037] Specifically, the liquid outlet component 600 includes a second bracket 601 bolted to the right side of the body 101, a liquid outlet pipe 602 arranged on the second bracket 601 and a second rotating sealing ring 603 bonded to the outside of the liquid outlet pipe 602. The liquid outlet pipe 602 can be inserted into the propulsion shaft 201, and the second bracket 601 can be fixed to the right side of the body 101 by bolts for installation and disassembly. After fixing the liquid inlet component 500 and the liquid outlet component 600, the liquid inlet pipe 502 and the liquid outlet pipe 602 can be threadedly connected to the pipeline for conveying coolant. After connection, the coolant is conveyed to the cooling chamber 204 in the propulsion shaft 201. The conveyed coolant can reduce the temperature of the sludge and the body 101, which can extend the service life of the device on the one hand, and reduce the viscosity of the sludge by reducing the temperature of the sludge on the other hand, so as to facilitate dehydration.
[0038] The working principle and use process of the utility model are as follows: when in use, the user can connect the hose 306 of the flushing component 300 to the water pipe, and then turn on the water pipe. After turning on the water pipe, the tap water will be transported to the nozzle 307 through the hose 306 and sprayed out. At the same time, the second driving motor 303 can be controlled to operate. The operating second driving motor 303 can push the moving seat 305 to move through the second belt 302, so as to flush the filter 105. At the same time, the filter 105 can be further cleaned by the friction of the brush wire 308 for easy use. When the flushing component 300 is damaged and needs to be replaced, the bolts on the bottom plate 400 can be removed. After disassembly, the bottom plate 400 and the water outlet frame 103 can be separated. After separation, Directly move the flushing component 300 away from the water outlet frame 103 to achieve the effect of being able to install and remove the flushing component 300 for replacement. When cooling is required, the liquid inlet component 500 and the liquid outlet component 600 can be respectively inserted on both sides of the propulsion shaft 201. After insertion, the liquid inlet component 500 and the liquid outlet component 600 are fixed by bolts, and then the liquid inlet pipe 502 and the liquid outlet pipe 602 are threadedly connected to the pipeline for conveying coolant. After connection, the coolant is conveyed to the cooling chamber 204 in the propulsion shaft 201. The conveyed coolant can reduce the temperature of the sludge and the body 101. On the one hand, it prolongs the service life of the device. On the other hand, it reduces the viscosity of the sludge by reducing the temperature of the sludge for dehydration.
[0039] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A highly efficient sludge concentration and dehydration device, characterized in that: include: A support assembly (100) comprises a machine body (101), a water outlet frame (103) arranged at the bottom of the machine body (101), a slot (1031) provided at the bottom of the water outlet frame (103), and a filter screen (105) arranged on the inner wall of the machine body (101); A dehydration component (200) is arranged on the machine body (101); A flushing assembly (300) comprises a fixed seat (304) inserted into the slot (1031), a screw rod (301) connected to a bearing of the fixed seat (304), a second belt (302) sleeved on the outside of the screw rod (301), a second drive motor (303) sleeved and connected to the second belt (302), a movable seat (305) threadedly connected to the screw rod (301), a hose (306) arranged at the bottom of the movable seat (305), a nozzle (307) arranged at the top of the movable seat (305), and a brush wire (308) arranged at the top of the movable seat (305); The bottom plate (400) is bolted to the bottom of the water outlet frame (103).
2. The high-efficiency sludge concentration and dehydration device according to claim 1 is characterized in that: The support assembly (100) further comprises a feed box (102) arranged at the bottom of the machine body (101) and a feed pipe (104) arranged at the top of the machine body (101).
3. The high-efficiency sludge concentration and dehydration device according to claim 1 is characterized in that: The dehydration component (200) comprises a propulsion shaft (201) connected to a bearing of the machine body (101), a first belt (202) sleeved on the outside of the propulsion shaft (201), a first drive motor (203) sleeved on the first belt (202), and a cooling chamber (204) arranged inside the propulsion shaft (201), wherein the first drive motor (203) is arranged on the machine body (101).
4. The high-efficiency sludge concentration and dehydration device according to claim 1 is characterized in that: A gasket is provided at the bottom of the second driving motor (303), and the gasket is fixedly connected to the machine body (101) via bolts.
5. The high-efficiency sludge concentration and dehydration device according to claim 1 is characterized in that: The bottom plate (400) is provided with a lower liquid hole (401), and the top of the bottom plate (400) is provided with an inclined surface.
6. The high-efficiency sludge concentration and dehydration device according to claim 1, characterized in that: The invention also comprises a liquid inlet assembly (500), wherein the liquid inlet assembly (500) comprises a first bracket (501) bolted to the left side of the machine body (101), a liquid inlet pipe (502) arranged on the first bracket (501), and a first rotating sealing ring (503) bonded to the outside of the liquid inlet pipe (502).
7. The high-efficiency sludge concentration and dehydration device according to claim 1 is characterized in that: The device also includes a liquid outlet assembly (600), wherein the liquid outlet assembly (600) includes a second bracket (601) bolted to the right side of the machine body (101), a liquid outlet pipe (602) arranged on the second bracket (601), and a second rotating sealing ring (603) bonded to the outside of the liquid outlet pipe (602).