High-efficiency plasma cleaner

Abstract

The utility model discloses a high-efficiency plasma cleaner which comprises a machine base, a cleaning device, a moving device and a fixing device, wherein the moving device can enable the cleaning device to move. Wherein a fixing device and a moving device are arranged on the machine base, and the moving device comprises a first servo motor, a second servo motor, a vertical plate, a rotating plate and a lead screw. The first servo motor controls rotation between the vertical plate and the rotating plate, and the second servo motor controls the lead screw to rotate to determine the position of the vertical plate on the lead screw. And a cleaning device is arranged on the rotating plate. The cleaning device comprises a plasma spray head fixing device for fixing a cleaned rod piece. The plasma spray head can conduct cleaning around the cleaned rod piece by controlling the first servo motor and the second servo motor.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, and specifically provides a high-efficiency plasma cleaner. Background Art

[0002] As the sol process is increasingly used in the assembly of automobiles or other electromechanical products, the requirements for the cleanliness of parts are getting higher and higher. However, the sol is easy to fall off, and the reason for the shedding is that the sol part is not cleaned properly.

[0003] At present, the following operation methods are mostly used for parts cleaning operations:

[0004] 1. Manual cleaning operations, such as scrubbing, boiling, and spraying. This type of cleaning method requires a lot of manpower and material resources, and may also result in inadequate cleaning.

[0005] 2. Ultrasonic cleaning. Ultrasonic cleaning is too expensive and time-consuming, which affects product output. It cannot meet the current requirements of intelligent processing and diversified production processes. Utility Model Content

[0006] In order to overcome the above defects, the utility model provides a high-efficiency plasma cleaner, which has a high degree of automation, high cleaning efficiency, reduced danger, improved work efficiency, and can meet the current requirements of intelligent processing and diversified production processes.

[0007] The technical problem to be solved by the utility model is achieved by adopting the following technical scheme: a high-efficiency plasma cleaner, comprising:

[0008] A machine base, a cleaning device, a movable device capable of moving the cleaning device, and a fixing device, characterized in that: two movable devices are symmetrically arranged on the machine base, a cleaning device is arranged above the movable device, and the fixing device is arranged above the machine base, the cleaning device can be rotated and translated around the fixing device through the movable device, and the fixing device can fix parts of different models.

[0009] Preferably, the moving device includes a guide rail 1, a rotating plate, a vertical plate, a motor 1, a motor 2, a screw, a gear 1, and a semicircular rack. Two guide rails 1 are symmetrically arranged on both sides below the vertical plate. The guide rail 1 is arranged on the machine base. A screw is arranged at the center below the vertical plate. A motor 1 is arranged at one end of the screw. A gear 1 is arranged above the rib plate. A semicircular rack is arranged below the vertical plate. The semicircular rack is meshed with the gear 1. The motor 2 controls the gear 1 to adjust the angle between the rotating plate and the vertical plate. The motor 1 controls the position of the vertical plate on the screw.

[0010] Preferably, the cleaning device is a plasma nozzle, and two of the plasma nozzles are symmetrically installed above the vertical plate.

[0011] Preferably, the fixing device includes a column, a beam, a second guide rail, and a supporting device, the five columns are arranged on the machine base, the beam is arranged above the columns, the second guide rail is arranged on the beam, and the two supporting devices are symmetrically arranged on the second guide rail.

[0012] Preferably, the supporting device includes a supporting bracket, a supporting seat mounting seat, and a supporting seat fixing piece. The supporting bracket is arranged below the supporting seat mounting seat, and the supporting seat mounting seat is arranged above the guide rail 2. The position of the supporting seat mounting seat on the guide rail is determined by the supporting seat fixing piece.

[0013] Preferably, a motor cover is provided on an outer side of the motor.

[0014] The beneficial effects of the utility model are:

[0015] (1) Through the utility model, the motor drives the guide rail to move left and right, thereby driving the movable frame to move left and right, and the four nozzles on the movable frame also move accordingly, realizing the cleaning of different parts of the rod. The left and right mobility of the movable frame improves the practicality and efficiency of the plasma cleaner and reduces the use of manpower.

[0016] (2) Through the utility model, the support seat can be disassembled and can be applied to all other rods within a certain range, which has low cost and strong practicality.

[0017] (3) According to the utility model, a motor cover is provided on the outside of the servo motor, which can protect the motor and electronic equipment such as couplings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] Figure 2 This is a schematic diagram of the rear structure of the utility model

[0020] Figure 3 This is a left-side structural schematic diagram of the utility model

[0021] Figure 4 This is a front view structural diagram of the utility model

[0022] Figure 5 This is a cross-sectional structural diagram of the utility model

[0023] In the figure: 1-cleaned rod, 2-V-shaped block unit, 26-V-shaped block, 27-V-shaped block mounting plate, 28-V-shaped block mounting handle, 3-support seat unit, 29-support bracket, 30-support seat mounting seat, 31-support seat guide slider, 32-seat guide rail scale pointer, 33-support seat fixing handle, 34-support bracket fixing handle, 35-support seat guide rail, 4-beam, 5-square tube unit, 36-square tube, 37-square tube mounting plate, 6 -Scale unit, 38-Scale, 39-Scale mounting strip, 7-Support plate, 8-Column unit, 40-Column mounting plate A, 41 Column, 44-Plasma nozzle, 45-Plasma nozzle mounting plate, 46-Linear guide slider, 47-Hexagon nut, 48-Hexagon socket head screw, 49-Linear guide, 50-Linear guide mounting plate, 10-Rotating rack unit, 52-Rotating plate, 11-Hexagon socket screw, 12-Movable rack, 1 3-annular rack, 14-annular guide rail, 15-proximity switch unit, 54-proximity switch nut, 55-proximity switch, 16-driving gear, 17-driving power source unit, 56-reducer A, 57-servo motor A, 18-screw unit, 58-locking nut, 59-screw fixing seat, 60-screw fixing seat mounting plate 2, 61-screw spacer, 62-screw, 63 screw support seat, 64 screw fixing seat mounting plate 1, 19-screw nut Cap unit, 65-screw nut, 66-screw nut fixing seat, 67-proximity switch contact, 20-proximity switch unit, 68-T-shaped proximity switch, 69-T-shaped proximity switch seat, 21-motor unit, 70-motor cover, 71-servo motor B, 72-motor mounting seat, 73-reducer, 74-coupling, 22-guide rail unit, 75-slider, 76-guide rail, 77-guide rail mounting plate, 23-lifting ring, 79-machine base, 25 foot. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments.

[0025] Embodiment 1, as Figure 1-Figure 5 As shown, the utility model provides a technical solution: a high-efficiency plasma cleaner, including a machine base, a cleaning device, a moving device capable of moving the cleaning device, and a fixing device. A cleaned object 1 is fixed on the fixing device, and there are two cleaning devices and two moving devices. The machine base is provided with a fixing device and a moving device, and a cleaning device is provided above the moving device. The cleaning device can be rotated and translated around the fixing device by the moving device, so that the cleaned object 1 can achieve an all-round cleaning effect.

[0026] The machine base 79 is composed of eleven rectangular tubes. The four corners below the machine base 79 are provided with feet 25 , and the four corners above the machine base 79 are provided with hanging rings 23 .

[0027] The moving device includes a guide rail unit 22, a rotating frame unit 10, a screw unit 18, a screw nut unit 19, a proximity switch unit 20, and a motor unit 21. The guide rail unit 22 includes a slider 75, a guide rail 76, and a guide rail mounting plate 77. The rotating frame unit 10 includes a movable vertical plate 12, a rotating plate 52, a driving gear 16, an annular rack 13, and an annular guide rail 14. The guide rail mounting plate 77 is symmetrically arranged above the long side of the machine base 79, and two guide rails 76 are symmetrically arranged above the guide rail mounting plate 77, and the guide rails 76 are provided with sliders 75. Sliders 75 are fixed on each side of the lower side of the movable vertical plate 12.

[0028] A driving power source unit 17 is provided above the movable upright plate 12 and away from the rotating plate 52. The driving power source unit includes a reducer A56 and a servo motor A57. The reducer A56 is connected to the driving gear 16. The movable upright plate 12 is connected to the rotating plate 52 through an annular guide rail 14. The annular guide rail 14 can limit the rotation angle of the rotating plate 52. An annular rack 13 is fixed in the middle of the rotating plate 52, and the annular rack 13 is connected to the driving gear 16.

[0029] By setting the rotation of the servo motor A-57, the driving gear 16 and the annular rack 13 are driven to rotate. The angle between the movable upright plate 12 and the rotating plate 52 is adjusted.

[0030] The screw unit 18 includes a locking nut 58, a screw fixing seat 59, a screw fixing seat mounting plate 2 60, a screw spacer 61, a screw 62, a screw support seat 63, and a screw fixing seat mounting plate 1 64. Two screw fixing seat 64 mounting plates are symmetrically arranged in the machine base 79, and a screw support seat 63 is arranged above the screw fixing seat mounting plate 1 64. One end of the screw 62 passes through the screw support seat 63, and a screw spacer 61 is arranged at the other end of the screw 62. The screw spacer 62 passes through the screw fixing seat 59, and a screw fixing seat mounting plate 2-60 is arranged below the screw fixing seat 59. A locking nut 58 is arranged on the outside of the screw spacer 61.

[0031] A screw nut unit 19 is provided in the middle below the movable upright plate 12. The screw nut unit 19 includes a screw nut 65, a screw nut fixing seat 66, and a proximity switch contact piece 67. The upper portion 66 of the screw nut fixing seat is connected to the lower portion of the movable upright plate 12, and the screw 62 passes through the screw nut fixing seat 66. The screw nut 65 is provided at one end of the screw nut fixing seat 66 along the screw 62 near the screw spacer 61, and the proximity switch contact piece 67 is provided at the other end.

[0032] A proximity switch unit 20 is connected between the screw fixing seat mounting plate 1 64 and the screw fixing seat mounting plate 2 60, and the proximity switch unit 20 includes a T-shaped proximity switch 68 and a T-shaped proximity switch seat 69. The T-shaped proximity switch seat 69 is a rectangular tube, fixed between the screw fixing seat mounting plate 1 64 and the screw fixing seat mounting plate 2 60, and two T-shaped proximity switches 68 are arranged above the T-shaped proximity switch seat 69. The T-shaped proximity switch 68 can detect the position of the proximity switch contact 67 and transmit the signal to the motor unit 21.

[0033] The motor unit 21 includes a motor cover 70, a servo motor B71, a motor mounting seat 72, a reducer 73, and a coupling 74. The motor unit 21 is fixed to the frame 79 through a motor unit mounting plate. An extension plate is provided on one side of the motor unit mounting plate. A coupling 74 is fixed on one side of the extension plate in the center, and a reducer 73 is fixed on the other side. The coupling 74 is connected to the screw rod 64, and the reducer 73 is connected to the servo motor B-71. A motor cover 70 is provided outside the servo motor B71, the motor mounting seat 72, the reducer 73, and the coupling 74. The motor cover 70 is fixed on the base 79. The motor cover 70 can ensure the safety of the servo motor B71, the motor mounting seat 72, the reducer 73, and the coupling 74 when a collision occurs.

[0034] By setting the servo motor B71, the screw rod 62 can be rotated, wherein the screw rod nut 65 is displaced along the direction of the screw rod 62, and the position of the movable upright plate 12 on the screw rod 62 can be controlled. In addition, the screw rod nut unit 19 below the movable upright plate 12 is provided with a proximity switch contact piece 67. The T-type proximity switch 68 can detect the position of the proximity switch contact piece 67 and transmit the signal to the servo motor B-71, so that the movable upright plate 12 can be automatically stopped at the maximum travel distance. The safety of the equipment is guaranteed.

[0035] The movable upright plate 12 has three ribs on one side of the driving power source unit 17, and the rotating plate 52 has two transverse ribs and two longitudinal ribs on the side away from the movable upright plate 12. A semicircle is provided in the middle above the rotating plate 52, and cleaning devices are provided at both ends above the rotating plate.

[0036] The cleaning device includes a plasma nozzle 44, a plasma nozzle mounting plate 45, a linear guide slider 46, a hexagonal nut 47, a hexagon socket cylindrical head screw 48, a linear guide 49, and a linear guide mounting plate 50. The lower part of the plasma nozzle mounting plate 45 is connected to the rotating plate 52, the upper part of the linear guide mounting plate 45 is provided with a linear guide 49, the linear guide 49 is provided with a linear guide slider 46, the upper part of the linear guide slider 46 is connected to the lower part of the plasma nozzle mounting plate 45, and the plasma nozzle 44 is fixed to the upper part of the plasma nozzle mounting plate 45. A convex plate is provided on the side of the linear guide mounting plate 50 away from the middle semicircle of the rotating plate 52, the convex plate is provided with a hexagon socket cylindrical head screw 48, the hexagon socket cylindrical head screw 48 passes through the convexity on one side of the linear guide mounting plate 50 and is connected to the plasma nozzle mounting plate 45, and the position of the plasma nozzle mounting plate 45 on the linear guide 49 is limited by the hexagonal nut 47.

[0037] The fixing device includes a column unit 8, a square tube unit 5, a crossbeam 4, a scale unit 6, a support plate 7, a support seat unit 3, and a V-shaped block unit 2. The column unit 8 includes a column mounting plate A40 and a column 41, wherein the column mounting plate 40 is arranged above the machine base 79, and a column 41 is arranged above the column mounting plate 40. Five columns 41 are arranged on the machine base 79, which are respectively distributed at the center of the machine base 79, on both sides of the left motor cover 70, and on both sides of the right motor cover 70. A support plate 7 is arranged above the two left columns 41, and a support plate 7 is arranged above the two right columns 41. The two support plates 7 are connected by a crossbeam 4. A scale unit 6 is arranged on one side of the crossbeam 4, and the scale unit 6 includes a scale 38 and a scale mounting strip 39. The scale 38 is fixed to one side of the crossbeam 4 through the scale mounting strip 39.

[0038] The support seat unit 3 includes a support bracket 29, a support seat mounting seat 30, a support seat guide rail slider 31, a seat guide rail scale pointer 32, a support seat fixed handle 33, a support bracket fixed handle 34, and a support seat guide rail 35. Two support seat guide rails 35 are symmetrically fixed on the crossbeam 4, and a support seat guide rail slider 31 is arranged above the support seat guide rail 35. A support seat mounting seat 30 is fixed above the support seat guide rail slider 31, and an extension plate is provided on one side of the support seat mounting seat 30 to extend below the crossbeam, and a support bracket 29 is arranged in the middle below the crossbeam of the extension plate of the support seat mounting seat 30, wherein the support seat fixed handle 33 is arranged on the side of the extension plate of the support seat mounting seat 30 away from the crossbeam, and the support bracket fixed handle 34 is installed on the support seat mounting seat 30. A seat guide rail scale pointer 32 is arranged on one side of the support seat mounting seat 30. The position of the support seat mounting seat 30 on the support seat slide rail 35 can be adjusted by the support seat fixed handle 33, and the model of the support bracket 29 can be adjusted by the support fixed handle 34.

[0039] Two groups of V-shaped block units 2 are also arranged on the cross beam 4, wherein the V-shaped block units include a V-shaped block 26, a V-shaped block mounting plate 27, and a V-shaped block mounting handle 28. The V-shaped block 26 is fixed to the cross beam 4 through the V-shaped block mounting plate 27, and the position of the V-shaped block 26 on the cross beam 4 can be adjusted through the V-shaped block mounting handle 28.

[0040] Workflow:

[0041] (1) First, adjust the model of the support brackets 29 on both sides and the relative positions of the support brackets 29 on both sides, and then adjust the position between the two V-shaped blocks 26 to a suitable position.

[0042] (2) Then, the rod 1 to be cleaned is placed between the support bracket 29 and the V-block 26. The servo motor B 71, the servo motor A-57 and the plasma spray head 44 are started. The plasma spray head 44 is enabled to clean around the surface of the rod 1 to be cleaned. The cleaning of different parts of the rod is achieved.

[0043] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-efficiency plasma cleaner, comprising: A machine base, a cleaning device, a moving device capable of moving the cleaning device, and a fixing device, Features: The two moving devices are symmetrically arranged on the base, a cleaning device is arranged above the moving device, and the fixing device is arranged above the base. The cleaning device can rotate and translate around the fixing device through the moving device, and the fixing device can fix parts of different models.

2. A high-efficiency plasma cleaner according to claim 1, characterized in that: The moving device includes a guide rail 1, a rotating plate, a vertical plate, a motor 1, a motor 2, a screw, a gear 1, and a semicircular rack. Two guide rails 1 are symmetrically arranged on both sides below the vertical plate. The guide rail 1 is arranged on the machine base. A screw is arranged at the center below the vertical plate. A motor 1 is arranged at one end of the screw. A gear 1 is arranged above the vertical plate. A semicircular rack is arranged below the rotating plate. The semicircular rack is meshed with the gear 1. The motor 2 controls the gear 1 to adjust the angle between the rotating plate and the vertical plate; the motor 1 controls the position of the vertical plate on the screw.

3. A high-efficiency plasma cleaner according to claim 2, characterized in that: The cleaning device is a plasma nozzle, and two plasma nozzles are symmetrically installed above the rotating plate.

4. A high-efficiency plasma cleaner according to claim 1, characterized in that: The fixing device comprises a column, a crossbeam, a second guide rail and a supporting device. The five columns are arranged on the machine base, the crossbeam is arranged above the columns, two second guide rails are arranged on the crossbeam, and two supporting devices are symmetrically arranged on the second guide rail.

5. A high-efficiency plasma cleaner according to claim 4, characterized in that: The supporting device includes a supporting bracket, a supporting seat mounting seat, and a supporting seat fixing piece. The supporting bracket is arranged below the supporting seat mounting seat, and the supporting seat mounting seat is arranged above the guide rail 2. The position of the supporting seat mounting seat on the guide rail is determined by the supporting seat fixing piece.

6. A high-efficiency plasma cleaner according to claim 2, characterized in that: A motor cover is arranged on the outer side of the motor.

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