Composite floor mat processed by hot pressing

Abstract

The utility model discloses a composite floor mat processed by hot pressing, which comprises a substrate layer and a hot melt adhesive layer, one side of the substrate layer is fixedly connected with the hot melt adhesive layer, one side of the hot melt adhesive layer far away from the substrate layer is provided with a blend fiber layer, the edge of the substrate layer is provided with a rubber covered edge, and the rubber covered edge is provided with a rubber layer. The blend fiber layer comprises a plurality of fluffy strip units and hot-pressing lines, the fluffy strip units are arranged on the outer side surface of the blend fiber layer in an array mode, and the hot-pressing lines are arranged among the fluffy strip units of the blend fiber layer. According to the utility model, the hot melt adhesive layer and the blend fiber layer are arranged, the blend fiber layer can be subjected to hot pressing through the mold which is provided with the convex patterns corresponding to the hot-pressing lines, and the substrate layer is bonded through the hot-pressing lines, so that the patterns and the hot-pressing bonding are integrally formed, the production and processing flow is greatly reduced, and the processing efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of floor mats, in particular to a hot-pressed composite floor mat. Background Art

[0002] A floor mat processed by a foaming process is provided with a wear-resistant layer, a pattern layer, a pattern-bearing substrate layer, a glue layer and a plastic foam layer from top to bottom. The wear-resistant layer, the pattern layer and the pattern-bearing substrate layer are pre-prepared material layers, and the material layer containing the wear-resistant layer, the pattern layer and the pattern-bearing substrate layer is bonded to the plastic foam layer through a glue layer.

[0003] This type of floor mat is made of fully synthetic material with low material strength. The pattern layer is transferred to the pattern-bearing substrate layer through a thermal transfer process. The pattern layer exists on the thermal transfer film, and the thermal transfer film needs to be removed after the thermal transfer process is completed. Although the pattern is fine, the thermal transfer process takes a long time, requires more manpower and material resources, and is time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a composite floor mat processed by hot pressing to solve the above problem.

[0005] To achieve the above-mentioned purpose, a hot-pressed composite floor mat is provided, comprising a base layer and a hot-melt adhesive layer, wherein one side of the base layer is fixedly connected to the hot-melt adhesive layer, a blended fiber layer is provided on a side of the hot-melt adhesive layer away from the base layer, a rubber edging is provided at the edge of the base layer, the blended fiber layer comprises a plurality of fluffy strip units and hot-pressed patterns, a plurality of fluffy strip units are provided in an array on the outer surface of the blended fiber layer, and hot-pressed patterns are provided between the plurality of fluffy strip units.

[0006] According to the hot-pressed composite floor mat, the material structure of the base layer is a PVC plastic mat, and the rubber edging wraps the edges of the four sides of the PVC plastic mat. An array of anti-slip bumps is arranged at one end of the PVC plastic mat away from the hot-melt adhesive layer.

[0007] According to the hot-pressed composite floor mat, the blended fiber layer is specifically a cotton and linen blended fiber cloth, and the thickness of the rubber edging corresponds to the thickness of the hot-pressed texture of the blended fiber layer.

[0008] According to the hot-pressed composite floor mat, the fiber gaps of the hot-pressed patterns are filled with hot-melt adhesive of the hot-melt adhesive layer, and the bottom of the blended fiber layer is fixedly connected to the base layer via the hot-pressed patterns and the hot-melt adhesive layer.

[0009] According to the hot-pressed composite floor mat, the fluffy strip unit includes four fluffy strip sub-units, each of the four fluffy strip units is provided with six fluffy strips at equal intervals, and the four fluffy strip units are arranged perpendicular to each other.

[0010] According to the hot-pressed composite floor mat, the hot-pressed lines are integrated lines that are connected everywhere, and the plurality of fluffy strips are arranged at intervals from each other through the hot-pressed lines.

[0011] The above solution has at least one of the following beneficial effects:

[0012] 1. The utility model is provided with a hot melt adhesive layer and a blended fiber layer. The blended fiber layer can be hot pressed by a mold provided with a convex pattern corresponding to the hot pressing pattern, and the base layer is bonded by the hot pressing pattern, so that the pattern and the hot pressing bonding are integrally formed, which greatly shortens the production and processing process, improves the processing efficiency, and enhances the practicability of the device.

[0013] 2. The hot-melt adhesive layer and blended fiber layer provided in the utility model can greatly improve the tear resistance and wear resistance of the upper surface through the compounding of the blended fiber layer and the base layer, and the fluffy strip unit above the blended fiber layer can still have a certain anti-slip performance in a wet state, thereby enhancing the practicality of the device.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 It is a schematic diagram of a three-dimensional structure of a partial corner of a composite floor mat processed by hot pressing in the utility model;

[0017] Figure 2 This is a schematic diagram of a three-dimensional structure of some corners of a hot-pressed composite floor mat according to the utility model when viewed from above;

[0018] Figure 3 This is a top view of some corners of a composite floor mat processed by hot pressing according to the utility model;

[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of a hot-pressed composite floor mat of the utility model;

[0020] Legend:

[0021] 1. Base layer; 2. Hot melt adhesive layer; 3. Blended fiber layer; 4. Rubber edging; 31. Fluffy strip unit; 32. Hot pressed pattern. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-4 The embodiment of the utility model provides a composite floor mat processed by hot pressing, comprising a base layer 1 and a hot melt adhesive layer 2, one side of the base layer 1 is fixedly connected with the hot melt adhesive layer 2, the material structure of the base layer 1 is a PVC plastic pad, and the rubber edging 4 wraps the edges of the four sides of the PVC plastic pad, and the end of the PVC plastic pad away from the hot melt adhesive layer 2 is provided with an array of anti-slip convex points, and the side of the hot melt adhesive layer 2 away from the base layer 1 is provided with a blended fiber layer 3, and the blended fiber layer 3 is specifically a cotton and linen blended fiber cloth. The rubber edging 4 is provided at the edge of the base layer 1. The utility model can greatly improve the tear resistance and wear resistance of the upper surface of the floor mat by compounding the blended fiber layer 3 with the base layer 1;

[0024] The blended fiber layer 3 includes a plurality of fluffy strip units 31 and hot-pressed patterns 32. The outer surface array of the blended fiber layer 3 is provided with a plurality of fluffy strip units 31. The fluffy strip units 31 include four fluffy strip units. The four fluffy strip units are equidistantly provided with six fluffy strips. The four fluffy strip units are arranged perpendicular to each other. The blended fiber layer 3 is provided with hot-pressed patterns 32 between the plurality of fluffy strip units 31. The hot-pressed patterns 32 are integrated patterns connected everywhere. The plurality of fluffy strips are arranged at intervals from each other through the hot-pressed patterns 32. The plurality of fluffy strip units 31 arranged above the blended fiber layer 3 can be It still has certain anti-slip performance when soaked in water and wet state. The thickness of the rubber edging 4 corresponds to the thickness of the hot-pressed texture 32 of the blended fiber layer 3. The fiber gaps of the hot-pressed texture 32 are filled with the hot-melt adhesive of the hot-melt adhesive layer 2. The bottom of the blended fiber layer 3 is fixedly connected to the base layer 1 through the hot-pressed texture 32 and the hot-melt adhesive layer 2. The utility model can hot-press the blended fiber layer 3 through a mold which is provided with a convex pattern corresponding to the hot-pressed texture 32, and bond the base layer 1 through the hot-pressed texture 32, so that the pattern and hot-pressing bonding are integrated into one piece, which greatly reduces the production and processing process and improves the processing efficiency.

[0025] Working principle: The utility model is provided with a hot melt adhesive layer 2 and a blended fiber layer 3. The blended fiber layer 3 can be hot pressed by a mold which is provided with a convex pattern corresponding to the hot pressing pattern 32, so that the adhesive layer in the area corresponding to the hot melt adhesive layer 2 and the hot pressing pattern 32 melts and penetrates into the fiber gap in the area of ​​the hot pressing pattern 32, and the hot pressing pattern 32 can be formed after cooling. While the base layer 1 is bonded by the hot melt adhesive, the compressed pattern in the area of ​​the hot pressing pattern 32 is also formed, so that the pattern and the hot pressing bonding are formed in one piece, which greatly shortens the production and processing process and improves the processing efficiency. Moreover, through the compounding of the blended fiber layer 3 and the base layer 1, the tear resistance of the floor mat and the wear resistance of the upper surface can be greatly improved, and the fluffy strip unit 31 above the blended fiber layer 3 can still have a certain anti-slip performance in a wet state, thereby enhancing the practicality of the device.

[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A hot-pressed composite floor mat, comprising a base layer (1) and a hot-melt adhesive layer (2), characterized in that: A hot melt adhesive layer (2) is fixedly connected to one side of the base layer (1); a blended fiber layer (3) is provided on a side of the hot melt adhesive layer (2) away from the base layer (1); a rubber edging (4) is provided at the edge of the base layer (1); the blended fiber layer (3) comprises a plurality of fluffy strip units (31) and hot-pressed patterns (32); a plurality of fluffy strip units (31) are arranged in an array on the outer surface of the blended fiber layer (3); and hot-pressed patterns (32) are provided between the plurality of fluffy strip units (31) on the blended fiber layer (3).

2. The hot-pressed composite floor mat according to claim 1, characterized in that: The material structure of the base layer (1) is a PVC plastic pad, and the rubber edging (4) wraps around the edges of the four sides of the PVC plastic pad. An array of anti-slip bumps is arranged at one end of the PVC plastic pad away from the hot-melt adhesive layer (2).

3. The hot-pressed composite floor mat according to claim 1, characterized in that: The blended fiber layer (3) is specifically a cotton and linen blended fiber cloth, and the thickness of the rubber edging (4) corresponds to the thickness of the hot-pressed pattern (32) of the blended fiber layer (3).

4. The hot-pressed composite floor mat according to claim 1, characterized in that: The fiber gaps of the hot-pressed patterns (32) are filled with hot-melt adhesive of the hot-melt adhesive layer (2), and the bottom of the blended fiber layer (3) is fixedly connected to the base layer (1) via the hot-pressed patterns (32) and the hot-melt adhesive layer (2).

5. The hot-pressed composite floor mat according to claim 1, characterized in that: The fluffy strip unit (31) comprises four fluffy strip sub-units, each of the four fluffy strip units is provided with six fluffy strips at equal intervals, and the four fluffy strip units are arranged perpendicular to each other.

6. The hot-pressed composite floor mat according to claim 5, characterized in that: The hot-pressed lines (32) are integrated lines that are connected everywhere, and the plurality of fluffy strips are arranged at intervals from each other via the hot-pressed lines (32).

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