Turret type high-speed light splitting machine
Through the design of the turret high-speed spectrometer, the use of feeding, turret, positioning, and contrasting fiber detection and detection modules, the rapid detection and screening of Mini LED materials is achieved, and the complex structure and low efficiency of existing equipment are solved. Problem, improving productivity and reducing costs.
Patent Information
- Application Number
- CN202420172429.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-01-24
AI Technical Summary
The existing Mini LED materials inspection and screening equipment has complex structures, resulting in low production efficiency and high cost, making it difficult to effectively deal with Mini LED materials of different performances.
A turret-type high-speed spectrometer is designed, using the vibration disk of the feeding module to quickly transport materials, pick up and transport the nozzle of the turret module, position the module to fine-tune the position, compare the optical fiber detection module to detect materials, and detect the module. The group used a Tokyo weld probe for testing, and the tested material was blown down to the blanking box through the blowing module to reduce the spectroscopic color separation period.
The spectroscopic color separation completion cycle of Mini LED materials is improved, production efficiency is improved, production costs is reduced, equipment structure is simplified, and equipment volume is reduced.
Smart Images

Figure CN222343478U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a spectrometer, in particular to a turret-type high-speed spectrometer, and belongs to the technical field of spectrometry and color separation of electronic products. Background Art
[0002] In the existing production, processing, sorting and packaging of SMD Mini LED materials, Mini LED materials with different performances are produced according to different usage scenarios, and Mini LED materials in different areas are divided and packaged according to the color and performance of the Mini LED materials. In order to distinguish the light color, brightness and performance of the Mini LED materials, due to the particularity of the Mini LED materials, the circular track of the vibration plate in the traditional transfer device vibrates forward, and then is sent to the material picking position through the vibration of the linear feeding track. Finally, the SMD LED is sucked up by the vacuum nozzle and transferred and placed in the material discharge slot of the loading device on the spectrometer turntable to complete the suction and transfer operation. Subsequently, this suction, transfer and placement action is repeated until the measurement of all SMD LEDs is completed. However, in the actual application process, in order to perform corresponding detection and screening of Mini LED materials with different performances, multiple different modules must be used to achieve the desired purpose, and the existing Mini LED materials with different performances can be simultaneously The equipment for detecting and screening LED materials is bulky and complex in structure. This complex structure affects the production rhythm and increases the equipment cost. A new technical solution is needed to solve the existing technical problems, so as to improve the performance and efficiency of the spectrometer. A turret-type high-speed spectrometer is proposed to solve the above-mentioned problems. Utility Model Content
[0003] The purpose of the utility model is to provide a turret-type high-speed spectrometer, which can quickly and accurately transport materials to a designated position through the vibration disk L-piece track in the feeding module, then pick up and transport the materials through the suction nozzle in the turret module to transfer the material position, and then use the positioning module to grab the corresponding materials and fine-tune the position of the materials, and then use the reference optical fiber detection module to detect whether there is any absorbed material on each station of the turret, so that other modules can make corresponding actions, and detect the materials through multiple Tokyo welding probes in the detection module, and finally blow the tested materials into the corresponding blanking box under the action of the blowing module, thereby reducing the material spectrometry and color separation completion cycle, improving production capacity and reducing production costs.
[0004] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0005] A turret-type high-speed optical splitter comprises a workbench and a feeding module arranged on one side of the workbench, wherein a turret module is arranged on the upper surface of the workbench, a positioning module, a reference optical fiber detection module and a detection module are arranged in sequence along the outer periphery of the turret module, and a blowing module is arranged on the side of the detection module away from the reference optical fiber detection module;
[0006] The feeding module includes a vibrating plate L-piece track, and the vibrating plate L-piece track is used to quickly and accurately transport materials to a designated location;
[0007] The turret module includes a rotating frame and a driving module. A plurality of fixed frames are evenly distributed on the outer edge of the rotating frame. A suction nozzle is fixed on the fixed frame for picking up and transporting materials and transferring the position of the materials.
[0008] The positioning module is used to grab the material and fine-tune the position of the material;
[0009] The control optical fiber detection module is used to detect whether there is a suction material at the detection position, so that other modules can make corresponding actions;
[0010] The detection module comprises a bottom probe guide main seat fixedly mounted on the workbench, a test main adjustment plate is fixedly mounted on the bottom probe guide main seat, a four-core probe fixing plate is fixedly mounted on the test main adjustment plate, and a Tokyo fusion probe is fixedly connected inside the four-core probe fixing plate;
[0011] The blowing module is used to blow the LED materials into the corresponding blanking box through the classification module after completing a round of LED action testing.
[0012] Preferably, the feeding module further comprises a blowing device, the concave channel of the vibration disk L-piece track matches the width of the LED, and the blowing device is located on a side of the vibration disk L-piece track close to the turret module.
[0013] Preferably, a vacuum pump which rotates synchronously with the rotating frame is fixedly connected to the center of the rotating frame, the upper part of the suction nozzle is connected to the vacuum pump through a conduit, and the lower part of the suction nozzle extends to the bottom of the rotating frame.
[0014] Preferably, the positioning module includes a positioning motor and a positioning carrier plate, the positioning motor and the corresponding side of the positioning carrier plate are commonly connected to a positioning motor fixing seat, one side of the positioning motor fixing seat is fixedly connected to a positioning fixing main seat, a plurality of positioning movable blocks are fixedly connected to the carrier plate, a positioning ejector pin is provided on the positioning movable block, the output end of the positioning motor is connected to the positioning carrier plate, and a positioning photoelectric sensor sheet is fixedly connected to the bottom of the positioning motor.
[0015] Preferably, a guide seat is fixedly installed on the four-core probe fixing plate, and the guide seat and the Tokyo welding probe are in conflict with each other. A probe alignment fixing block is installed on the upper end of the test main adjustment plate, and ceramic inlays are fixedly connected on both sides of the probe alignment fixing block. The ceramic inlay is fixedly connected to one end of the Tokyo welding probe, and prisms are fixedly connected on both sides of the probe alignment fixing block, and a detection port is provided above the prism.
[0016] Preferably, the reference optical fiber detection module includes an optical fiber fixing main seat and a reference optical fiber fixing frame fixed on the optical fiber fixing main seat, a reference optical fiber fixing seat 1 is fixedly connected to the reference optical fiber fixing frame, both ends of the reference optical fiber fixing seat 1 are connected to optical fibers, and the model of the optical fiber is reference FT-420.
[0017] Preferably, the blowing module comprises a blowing seat, a blowing adjustment fixing seat is fixedly installed at the other end of the blowing seat, a blowing pipe is fixedly connected in the blowing adjustment fixing seat, and the model of the blowing pipe is pagoda type 10.
[0018] The utility model has at least the following beneficial effects:
[0019] 1. The vibrating plate L-piece track in the feeding module is used to quickly and accurately transport the material to the designated position, and then the suction nozzle in the turret module is used to pick up and transport the material to transfer the material position. The positioning module is used to grab the material and fine-tune the position of the material. The optical fiber detection module is used to detect whether there is material absorbed at each station of the turret, so that other modules can make corresponding actions. The material is tested by multiple Tokyo welding probes in the detection module, and finally the tested material is blown into the blanking box under the action of the blowing module, which reduces the material spectroscopic and color separation completion cycle, improves production capacity and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0021] Figure 1 A top view provided for the utility model;
[0022] Figure 2 This is a schematic diagram of the enlarged structure of the turret module provided by the utility model;
[0023] Figure 3 This is a schematic diagram of the enlarged structure of the positioning module provided by the utility model;
[0024] Figure 4A diagram of a comparison optical fiber detection module provided by the utility model;
[0025] Figure 5 This is a schematic diagram of the enlarged structure of the blowing module provided by the utility model;
[0026] Figure 6 This is a schematic diagram of the separate enlarged structure of the detection module provided by the utility model.
[0027] In the figure, 1, workbench; 2, feeding module; 3, turret module; 4, positioning module; 65, reference optical fiber detection module; 6, detection module; 7, blowing module; 8, vibration plate L-piece track; 9, rotating frame; 10, driving module; 11, fixing frame; 12, suction nozzle; 13, bottom measuring probe guide main seat; 14, test main adjustment plate; 15, four-core probe fixing plate; 16, Tokyo fusion probe; 17, blowing device; 18, vacuum pump; 19, positioning motor; 2 0. Positioning carrier plate; 21. Positioning motor fixing seat; 22. Positioning fixing main seat; 23. Positioning movable block; 24. Positioning ejector pin; 25. Positioning photoelectric sensor sheet; 26. Guide seat; 27. Probe guiding fixing block; 28. Ceramic insert; 29. Prism; 30. Detection port; 31. Optical fiber fixing main seat; 32. Control optical fiber fixing frame; 33. Control optical fiber fixing seat 1; 34. Optical fiber; 35. Blowing seat; 36. Blowing adjustment fixing seat; 37. Blowing tube. DETAILED DESCRIPTION
[0028] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0029] like Figure 1-Figure 6 As shown, the present embodiment provides a turret-type high-speed spectrometer, comprising a workbench 1 and a feeding module 2 arranged on one side of the workbench 1, a turret module 3 is provided on the upper surface of the workbench 1, and a positioning module 4, a reference optical fiber detection module 65 and a detection module 6 are sequentially provided along the outer periphery of the turret module 3, a blowing module 7 is provided on the side of the detection module 6 away from the reference optical fiber detection module 65, and a plurality of modules are respectively located on the outer periphery of the turret module 3, so that the material can be rotated for one circle driven by the turret module 3 to realize corresponding detection, thereby improving production efficiency and reducing the space required for equipment, thereby reducing equipment costs.
[0030] Further, such as Figure 1-Figure 6As shown, the feeding module 2 includes a vibration disk L-piece track 8, which is used to transport materials to the designated position quickly and accurately, and transport the materials from the vibration disk L-piece track 8 to one side of the turret module 3. The feeding module 2 also includes a blowing device 17. The concave channel of the vibration disk L-piece track 8 matches the width of the LED. The blowing device 17 is located on the side of the vibration disk L-piece track 8 close to the turret module 3. The LED material is transported to the front end of the designated track through the concave channel through the vibration frequency of the vibration disk and the blowing device.
[0031] Among them, Figure 1-Figure 6 As shown, the turret module 3 includes a rotating frame 9 and a driving module 10. A plurality of fixed frames 11 are equidistantly distributed on the outer edge of the rotating frame 9. A suction nozzle 12 is fixedly provided on the fixed frame 11 for picking up and transporting materials and transferring the position of the materials. A vacuum pump 18 that rotates synchronously with the rotating frame 9 is fixedly connected to the center of the rotating frame 9. The upper part of the suction nozzle 12 is connected to the vacuum pump 18 through a conduit, and the lower part of the suction nozzle 12 extends to the bottom of the rotating frame 9. The vacuum pump 18 is used to maintain a certain suction force for the suction nozzle 12 to facilitate the suction nozzle 12 to pick up and transport materials.
[0032] Among them, Figure 1-Figure 6 As shown, the positioning module 4 is used to grab the material and fine-tune the position of the material. The positioning module 4 includes a positioning motor 19 and a positioning carrier plate 20. The positioning motor 19 and the corresponding side of the positioning carrier plate 20 are commonly connected with a positioning motor fixing seat 21. One side of the positioning motor fixing seat 21 is fixedly connected with a positioning fixing main seat 22. A plurality of positioning movable blocks 23 are fixedly connected to the carrier plate. A positioning ejector pin 24 is arranged on the positioning movable block 23. The output end of the positioning motor 19 is connected to the positioning carrier plate 20. The plurality of positioning movable blocks 23 are driven to move by the positioning motor 19. A positioning photoelectric sensor sheet 25 is fixedly connected to the bottom of the positioning motor 19. The position of the material is detected by the positioning photoelectric sensor sheet 25, so as to facilitate fine-tuning the position of the material.
[0033] Among them, Figure 1-Figure 6 As shown, the reference optical fiber detection module 65 is used to detect whether there is no absorption material at the detection position. Only when there is absorption material can other modules make corresponding actions. The reference optical fiber detection module 65 includes an optical fiber fixing main seat 31 and a reference optical fiber fixing frame 32 fixed on the optical fiber fixing main seat 31, and the height can be adjusted up and down. A reference optical fiber fixing seat 33 is fixedly connected to the reference optical fiber fixing frame 32, and the position can be adjusted forward and backward. Optical fibers 34 are connected to both ends of the reference optical fiber fixing seat 33. The model of optical fiber 34 is reference FT-420. After adjusting the position, the LED material sucked by the suction nozzle 12 will accurately fall on the middle of the reference optical fiber 34, so as to detect whether there is material on the suction nozzle 12.
[0034] Among them, Figure 1-Figure 6As shown, the detection module 66, the detection module 6 includes a bottom probe guide main seat 13 fixedly mounted on the workbench 1, a test main adjustment plate 14 is fixedly mounted on the bottom probe guide main seat 13, a four-core probe fixing plate 15 is fixedly mounted on the test main adjustment plate 14, and a Tokyo welding probe 16 is fixedly connected inside the four-core probe fixing plate 15, which is used to screen the LED according to the wavelength, light intensity, current and voltage emitted by the LED. After the photoelectric characteristics are measured by the testing organization, the system will be fixed on the four-core probe fixing plate 15 according to the test results of the measuring instrument. There is a guide seat 26, which conflicts with the Tokyo welding probe 16 and is used to limit the Tokyo welding probe 16 so that it does not rotate and does not affect the test parameters. A probe guide fixing block 27 is installed on the upper end of the test main adjustment plate 14. Ceramic inserts 28 are fixedly connected on both sides of the probe guide fixing block 27. The ceramic insert 28 is fixedly connected to one end of the Tokyo welding probe 16. Prisms 29 are fixedly connected on both sides of the probe guide fixing block 27 to reflect the other two surfaces of the LED material. A detection port 30 is provided above the prism 29 to facilitate the detection of the material.
[0035] Among them, Figure 1-Figure 6 As shown, the blowing module 7 is used to blow the LED material into the corresponding blanking box through the classification module after completing a round of LED action testing. The blowing module 7 includes a blowing seat 35. The blowing seat 35 is set as a base on one side to save space. A blowing adjustment fixing seat 36 is fixedly installed on the other end of the blowing seat 35 to prevent the transparent tube from swinging left and right during the classification process of the LED material, damaging the LED material and causing machine failure. A blowing tube 37 is fixedly connected to the blowing adjustment fixing seat 36. The model of the blowing tube 37 is pagoda type 10. In order to ensure that the transparent tube can fit better and more firmly, it is prevented from falling off due to long-term use.
[0036] like Figure 1-Figure 6 As shown, the principle of the turret high-speed spectrometer provided in this embodiment is as follows: the material is transported to the designated position quickly and accurately through the vibration disk L-plate track 8 in the feeding module 2, and then the rotating frame 9 in the turret module 3 drives multiple fixed frames 11 and suction nozzles 12, and the suction nozzles 12 pick up and transport the material to transfer the position of the material, and then the positioning module 4 is used to grab the material and fine-tune the position of the material, and then the reference optical fiber detection module 65 is used to detect whether there is any material absorbed at each station of the turret, so that other modules can make corresponding actions, and the material is detected by multiple Tokyo welding probes 16 in the detection module 6, and finally the tested material is blown into the corresponding blanking box under the action of the blowing module 7.
[0037] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0038] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0039] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A turret-type high-speed spectrometer, comprising a workbench (1) and a feeding module (2) arranged on one side of the workbench (1), characterized in that: A turret module (3) is provided on the upper surface of the workbench (1), and a positioning module (4), a reference optical fiber detection module (65) and a detection module (6) are sequentially provided along the outer periphery of the turret module (3), and a blowing module (7) is provided on a side of the detection module (6) away from the reference optical fiber detection module (65); The feeding module (2) comprises a vibrating plate L-plate track (8), and the vibrating plate L-plate track (8) is used to quickly and accurately transport materials to a designated location; The turret module (3) comprises a rotating frame (9) and a driving module (10); a plurality of fixed frames (11) are distributed at equal distances on the outer edge of the rotating frame (9); a suction nozzle (12) is fixedly provided on the fixed frame (11) for picking up and transporting materials and transferring the position of the materials; The positioning module (4) is used to grab the material and fine-tune the position of the material; The control optical fiber detection module (65) is used to detect whether there is a suction material at the detection position, so that other modules can perform corresponding actions; The detection module (6) comprises a bottom-test probe guide main seat (13) fixedly mounted on the workbench (1), a test main adjustment plate (14) fixedly mounted on the bottom-test probe guide main seat (13), a four-core probe fixing plate (15) fixedly mounted on the test main adjustment plate (14), and a Tokyo welding probe (16) fixedly connected inside the four-core probe fixing plate (15); The blowing module (7) is used to blow the LED material into the corresponding blanking box through the classification module after completing a round of LED action testing.
2. The turret-type high-speed optical splitter according to claim 1, characterized in that: The feeding module (2) further comprises a blowing device (17), the concave channel of the vibration disk L-plate track (8) matches the width of the LED, and the blowing device (17) is located on a side of the vibration disk L-plate track (8) close to the turret module (3).
3. The turret-type high-speed spectrometer according to claim 1, characterized in that: A vacuum pump (18) which rotates synchronously with the rotating frame (9) is fixedly connected to the center of the rotating frame (9); the upper part of the suction nozzle (12) is connected to the vacuum pump (18) via a conduit, and the lower part of the suction nozzle (12) extends to the bottom of the rotating frame (9).
4. The turret-type high-speed optical splitter according to claim 1, characterized in that: The positioning module (4) comprises a positioning motor (19) and a positioning carrier plate (20); the positioning motor (19) and the corresponding side of the positioning carrier plate (20) are commonly connected to a positioning motor fixing seat (21); one side of the positioning motor fixing seat (21) is fixedly connected to a positioning fixing main seat (22); a plurality of positioning movable blocks (23) are fixedly connected to the carrier plate; a positioning ejector pin (24) is arranged on the positioning movable block (23); the output end of the positioning motor (19) is connected to the positioning carrier plate (20); and a positioning photoelectric sensor sheet (25) is fixedly connected to the bottom of the positioning motor (19).
5. The turret-type high-speed spectrometer according to claim 1, characterized in that: A guide seat (26) is fixedly installed on the four-core probe fixing plate (15), and the guide seat (26) and the Tokyo welding probe (16) are in conflict with each other. A probe correction fixing block (27) is installed on the upper end of the test main adjustment plate (14), and ceramic inserts (28) are fixedly connected on both sides of the probe correction fixing block (27). The ceramic insert (28) is fixedly connected to one end of the Tokyo welding probe (16), and prisms (29) are fixedly connected on both sides of the probe correction fixing block (27), and a detection port (30) is provided above the prism (29).
6. The turret-type high-speed spectrometer according to claim 1, characterized in that: The reference optical fiber detection module (65) comprises an optical fiber fixing main seat (31) and a reference optical fiber fixing frame (32) fixed on the optical fiber fixing main seat (31); a reference optical fiber fixing seat 1 (33) is fixedly connected to the reference optical fiber fixing frame (32); both ends of the reference optical fiber fixing seat 1 (33) are connected to optical fibers (34); the model of the optical fiber (34) is reference FT-420.
7. The turret-type high-speed optical splitter according to claim 1, characterized in that: The blowing module (7) comprises a blowing seat (35), a blowing adjustment seat (36) is fixedly mounted on the other end of the blowing seat (35), a blowing pipe (37) is fixedly connected to the blowing adjustment seat (36), and the model of the blowing pipe (37) is pagoda type 10.
Citation Information
Cited By
LED light splitting device
CN120479761A
Communication device sorting machine
CN120587151A